prEN ISO 13534
(Main)Petroleum and natural gas industries - Drilling and production equipment - Inspection, maintenance, repair and remanufacture of hoisting equipment (ISO/DIS 13534:2008)
Petroleum and natural gas industries - Drilling and production equipment - Inspection, maintenance, repair and remanufacture of hoisting equipment (ISO/DIS 13534:2008)
2012-04-25 EMA: CCMC has been informed of the cancellation of the ISO project
2010-12-15 EMA: WI deleted as the ISO project was set back to preliminary stage.
Erdöl- und Erdgasindustrie - Bohr- und Fördereinrichtungen - Inspektion, Instandhaltung, Instandsetzung und Wiederaufbereitung von Hebeeinrichtungen (ISO/DIS 13534:2008)
Diese Internationale Norm stellt einen Leitfaden dar, in dem Anforderungen an Inspektion, Instandhaltung, Instandsetzung und Wiederaufarbeitung von Ausrüstungsteilen für Hebe und Bohreinrichtungen nach API Spec 8A [3], ISO 13535 oder ISO 14693 mit dem Ziel festgelegt werden, deren Gebrauchstauglichkeit bei Bohr und Förderarbeiten sicherzustellen.
ANMERKUNG Für die Anwendung dieser Internationalen Norm sind API RP 8C und ISO 13535 einander äquivalent.
Diese Internationale Norm gilt für folgende Teile von Hebe und Bohreinrichtungen:
Turmrollenseilscheiben und lager;
Flaschenzugblöcke und Hakengeschirre;
Block/Haken Passstücke;
Verbindungsstücke und glieder;
Bohrhaken;
Steigrohr und Pumpgestängehaken;
Elevatorbügel;
Futterrohr , Steigrohr , Bohrgestänge und Schwerstangenelevatoren;
Pumpgestängeelevatoren;
Passtücke für Spülkopfbügel;
Spülköpfe;
Kraftspülköpfe;
Kellyverschraubvorrichtung;
Totseilanker/Seilanker;
Bohrstrang Bewegungsausgleichsvorrichtungen;
Kellyverschraubvorrichtungen (Power subs);
Werkzeuge für den Ein und Ausbau von Steigrohren;
Werkzeuge für Ein und Ausbauarbeiten am Bohrlochkopf;
Sicherheitsklemmen (sowohl für Hebezeuge als auch für andere Anwendungen);
Drehtische;
Drehtischhaupteinsätze;
Hochdruck Spül und Zementschläuche;
Blowout Preventer (BOP-)Transportsysteme;
Spülpumpen;
Hebewerke;
Futterrohr , Steigrohr , Bohrgestänge und Schwerstangenkeiltöpfe, deren Installation an oder über dem Drehtischhaupteinsatz oder dem Drehtisch vorgesehen ist;
Futterrohr , Steigrohr , Bohrgestänge und Schwerstangenkeiltöpfe, deren Installation in oder teilweise im Drehtischhaupteinsatz oder Drehtisch vorgesehen ist;
Abfangkeile, die für die Anwendung in Standard Keiltöpfen mit einem API Kegel von 33,333 cm je Meter (4 Inch je Fuß) vorgesehen sind;
Industries du pétrole et du gaz naturel - Équipement de forage et de production - Vérification, maintenance, réparation et fabrication à partir de matériaux recyclés du matériel de levage (ISO/DIS 13534:2008)
Industrija nafte in zemeljskega plina - Vrtalna in proizvodna oprema - Pregled, vzdrževanje, popravila in predelava dvigovalne opreme (ISO/DIS 13534:2008)
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
oSIST prEN ISO 13534:2008
01-maj-2008
Industrija nafte in zemeljskega plina - Vrtalna in proizvodna oprema - Pregled,
vzdrževanje, popravila in predelava dvigovalne opreme (ISO/DIS 13534:2008)
Petroleum and natural gas industries - Drilling and production equipment - Inspection,
maintenance, repair and remanufacture of hoisting equipment (ISO/DIS 13534:2008)
Industries du pétrole et du gaz naturel - Équipement de forage et de production -
Vérification, maintenance, réparation et fabrication à partir de matériaux recyclés du
matériel de levage (ISO/DIS 13534:2008)
Ta slovenski standard je istoveten z: prEN ISO 13534
ICS:
75.180.10
oSIST prEN ISO 13534:2008 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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EUROPEAN STANDARD
DRAFT
prEN ISO 13534
NORME EUROPÉENNE
EUROPÄISCHE NORM
February 2008
ICS Will supersede EN ISO 13534:2000
English Version
Petroleum and natural gas industries - Drilling and production
equipment - Inspection, maintenance, repair and remanufacture
of hoisting equipment (ISO/DIS 13534:2008)
Industries du pétrole et du gaz naturel - Équipement de
forage et de production - Vérification, maintenance,
réparation et fabrication à partir de matériaux recyclés du
matériel de levage (ISO/DIS 13534:2008)
This draft European Standard is submitted to CEN members for parallel enquiry. It has been drawn up by the Technical Committee
CEN/TC 12.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN ISO 13534:2008: E
worldwide for CEN national Members.
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prEN ISO 13534:2008 (E)
Contents Page
Foreword.3
2
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prEN ISO 13534:2008 (E)
Foreword
This document (prEN ISO 13534:2008) has been prepared by Technical Committee ISO/TC 67 "Materials,
equipment and offshore structures for petroleum and natural gas industries" in collaboration with Technical
Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and
natural gas industries” the secretariat of which is held by AFNOR.
This document is currently submitted to the parallel Enquiry.
This document will supersede EN ISO 13534:2000.
Endorsement notice
The text of ISO/DIS 13534:2008 has been approved by CEN as a prEN ISO 13534:2008 without any
modification.
3
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DRAFT INTERNATIONAL STANDARD ISO/DIS 13534
ISO/TC 67/SC 4 Secretariat: ANSI
Voting begins on: Voting terminates on:
2008-02-21 2008-07-21
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION • МЕЖДУНАРОДНАЯ ОРГАНИЗАЦИЯ ПО СТАНДАРТИЗАЦИИ • ORGANISATION INTERNATIONALE DE NORMALISATION
Petroleum and natural gas industries — Drilling and production
equipment — Inspection, maintenance, repair and
remanufacture of hoisting equipment
Industries du pétrole et du gaz naturel — Équipement de forage et de production — Vérification, maintenance,
réparation et fabrication à partir de matériaux recyclés du matériel de levage
[Revision of first edition (ISO 13534:2000)]
ICS 75.180.10
ISO/CEN PARALLEL ENQUIRY
The CEN Secretary-General has advised the ISO Secretary-General that this ISO/DIS covers a subject
of interest to European standardization. In accordance with the ISO-lead mode of collaboration as
defined in the Vienna Agreement, consultation on this ISO/DIS has the same effect for CEN
members as would a CEN enquiry on a draft European Standard. Should this draft be accepted, a
final draft, established on the basis of comments received, will be submitted to a parallel two-month FDIS
vote in ISO and formal vote in CEN.
In accordance with the provisions of Council Resolution 15/1993 this document is circulated in
the English language only.
Conformément aux dispositions de la Résolution du Conseil 15/1993, ce document est distribué
en version anglaise seulement.
To expedite distribution, this document is circulated as received from the committee secretariat.
ISO Central Secretariat work of editing and text composition will be undertaken at publication
stage.
Pour accélérer la distribution, le présent document est distribué tel qu'il est parvenu du
secrétariat du comité. Le travail de rédaction et de composition de texte sera effectué au
Secrétariat central de l'ISO au stade de publication.
THIS DOCUMENT IS A DRAFT CIRCULATED FOR COMMENT AND APPROVAL. IT IS THEREFORE SUBJECT TO CHANGE AND MAY NOT BE
REFERRED TO AS AN INTERNATIONAL STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS BEING ACCEPTABLE FOR INDUSTRIAL, TECHNOLOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT
INTERNATIONAL STANDARDS MAY ON OCCASION HAVE TO BE CONSIDERED IN THE LIGHT OF THEIR POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN NATIONAL REGULATIONS.
RECIPIENTS OF THIS DRAFT ARE INVITED TO SUBMIT, WITH THEIR COMMENTS, NOTIFICATION OF ANY RELEVANT PATENT RIGHTS OF WHICH
THEY ARE AWARE AND TO PROVIDE SUPPORTING DOCUMENTATION.
©
International Organization for Standardization, 2008
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ISO/DIS 13534
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under the applicable laws of the user's country, neither this ISO draft nor any extract from it may be
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Reproduction may be subject to royalty payments or a licensing agreement.
Violators may be prosecuted.
©
ii ISO 2008 – All rights reserved
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ISO/DIS 13534
Contents Page
Foreword .iv
Introduction.v
1 Scope.1
2 Normative References .2
3 Terms, definitions, symbols, and abbreviations .3
3.1 Terms and definitions.3
3.2 Symbols.4
3.3 Abbreviated terms .4
4 General principle.5
4.1 Procedure .5
4.2 Personnel qualification.5
5 Inspection and maintenance.6
5.1 General .6
5.2 Maintenance .7
5.3 Inspection.7
6 Repair.12
6.1 Procedures .12
6.2 Bearings .12
6.3 Replacement parts.12
7 Remanufacture.12
7.1 Procedures .12
7.2 Verification .12
8 Load testing.13
8.1 General .13
8.2 Performance load test .13
8.3 Proof load test.13
9 Documentation and records.13
9.1 General .13
9.2 User/owner equipment file .13
9.3 Activity records.14
Annex A (normative) Recommended practice operating limits, inspection, care, and use of
cement hose, drilling mud vibrator and jumper hose, and rotary hose.15
Annex B (normative) User guidelines for blowout preventor (BOP) handling systems .23
Bibliography.34
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ISO/DIS 13534
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 13534 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures
for petroleum and natural gas industries, Subcommittee SC 4, Drilling and production equipment.
iv © ISO 2008 – All rights reserved
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ISO/DIS 13534
Introduction
This International Standard is based on API RP 8B, 7th edition, March 2002 [4] and API RP 7L, 1st edition [2].
Application of this International Standard seeks to maintain the serviceability and continued use of existing
hoisting and drilling equipment manufactured under API Spec 8A [3], ISO 13535, and ISO 14693.
In this International Standard, quantities expressed in the International System (SI) of units are also, where
practical, expressed in United States Customary (USC) units for information.
Users of this International Standard should be aware that further or differing requirements may be needed for
individual applications. This International Standard is not intended to inhibit the user from utilizing alternative
equipment, methods or engineering solutions for individual applications. This may be particularly applicable
where there is innovative or developing technology. Where an alternative is offered, the vendor should identify
any variations from this International Standard and provide details.
© ISO 2008 – All rights reserved v
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DRAFT INTERNATIONAL STANDARD ISO/DIS 13534
Petroleum and natural gas industries — Drilling and production
equipment — Inspection, maintenance, repair and
remanufacture of hoisting equipment
1 Scope
This International Standard gives guidelines and establishes requirements for inspection, maintenance, repair
and remanufacture of items of hoisting and drilling equipment manufactured according to API Spec 8A [3],
ISO 13535, or ISO 14693 used in drilling and production operations, in order to maintain the serviceability of
this equipment.
NOTE For the purposes of this International Standard, API RP 8C is equivalent to ISO 13535.
Items of hoisting and drilling equipment covered by this International Standard are:
⎯ crown block sheaves and bearings;
⎯ travelling blocks and hook blocks;
⎯ block to hook adapters;
⎯ connectors and link adapters;
⎯ drilling hooks;
⎯ tubing hooks and sucker rod hooks;
⎯ elevator links;
⎯ casing elevators, tubing elevators, drill pipe elevators and drill collar elevators;
⎯ sucker rod elevators;
⎯ rotary swivel bail adapters;
⎯ rotary swivels;
⎯ power swivels;
⎯ power subs;
⎯ dead line tie down/wireline anchors;
⎯ drill string motion compensators;
⎯ kelly spinners;
⎯ riser running tool components;
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ISO/DIS 13534
⎯ wellhead running tool components;
⎯ safety clamps (whether or not used as hoisting equipment);
⎯ rotary tables;
⎯ rotary bushings;
⎯ high-pressure mud and cement hose;
⎯ BOP handling systems
⎯ slush pumps;
⎯ draw works;
⎯ casing, tubing, drill-pipe and drill-collar spiders that are designed to be installed on or above the master
bushing or rotary table;
⎯ casing, tubing, drill-pipe and drill-collar spiders that are designed to be installed inside, or partly inside,
the master busing or rotary table;
⎯ rotary slips designed for use in standard rotary bowls with a 33,333 cm per m (4 in per ft) API taper;
⎯ manual spiders that use API rotary slips not capable of use as elevators, that are installed on or above
the master bushing/rotary table;
⎯ manual spiders that use rotary slips not having a taper of 33,333 cm per m (4 in per ft) not capable of use
as elevators, that are installed on or above the master bushing/rotary table;
⎯ rotary slips not having a taper of 33,333 cm per m (4 in per ft) for use in manual spiders;
⎯ spring, pneumatic or hydraulic spiders with integral slips not capable of use as elevators, that are installed
on or above the master bushing/rotary table;
⎯ spring, pneumatic or hydraulic spiders with integral slips not capable of use as elevators, that are installed
in or partly in the rotary table;
⎯ manual tong.
2 Normative References
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 9712, Non-destructive testing — Qualification and certification of personnel
ISO 13535, Petroleum and natural gas industries —Drilling and production equipment — Hoisting equipment
ISO 14693, Petroleum and natural gas industries — Drilling and well-servicing equipment
1)
API RP 2D, Operation and Maintenances for Offshore Cranes
1) American Petroleum Institute; 1220 L St. N.W.; Washington, DC 20005; USA.
2 © ISO 2008 – All rights reserved
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ISO/DIS 13534
API RP 9B, Application, Care, and Use of Wire Rope for Oil Field Service
API RP 54, Occupational Safety for Oil and Gas Well Drilling and Servicing Operations
2)
ASTM 106, Standard Specification for Seamless Carbon Steel pipe for High-Temperature Service
3 Terms, definitions, symbols, and abbreviations
3.1 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1.1
critical area
highly stressed region of a primary load carrying component as defined by the manufacturer
3.1.2
expendable parts
parts normally used up or consumed in service
EXAMPLE Seals, gaskets, filters, packing, V-belts, covers, guards, breathers, drains and miscellaneous hardware
and fasteners.
3.1.3
inspection
comparison of equipment conformity to predetermined standards, followed by a determination of action
required
3.1.4
performance load test
test, not exceeding the rated load of the equipment, wherein a load is applied under controlled and monitored
conditions to verify the function or performance of the equipment under specific conditions or in conjunction
with other equipment
3.1.5
proof load test
test, at least 1,5 times the equipment rated load, wherein a load is applied under controlled and monitored
conditions to verify the serviceability of equipment
3.1.6
maintenance
actions including inspection, adjustments, cleaning, lubrication, testing, and replacement of expendable parts,
as necessary to maintain the serviceability of the equipment
3.1.7
manufacturer
individual or company that makes or processes equipment or material covered by this International Standard
3.1.8
owner
individual, legal entity or organization holding legal title to the equipment
2) American Society for Testing and Materials; 100 Barr Harbor Dr.; West Conshohocken, PA 19428; USA.
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ISO/DIS 13534
3.1.9
primary load
axial load to which the equipment is subjected in operation
3.1.10
primary load carrying component
component of the equipment through which the primary load is carried
3.1.11
remanufacture
action performed on equipment that involves a special process or re-machining
3.1.12
repair
action performed on equipment that involves replacement of parts, other than expendable parts, but excludes
remanufacture
3.1.13
serviceability
condition of a piece of equipment at any point in time that affects the ability of the equipment to perform its
function(s) as intended
3.1.14
special process
operation that can change or affect the mechanical properties, including toughness, of the materials used in
equipment
3.1.15
testing
action carried out on a piece of equipment to ensure that it can perform a required function
3.1.16
user
individual or company that uses equipment or material, or implements standards
3.2 Symbols
C coupling length
H vertical height of standpipe
s
L length of hose
H
L length of hose travel
t
R minimum radius of bending hose
S 0,3 m (1 ft) allowance for hose length tolerance and contraction when internal pressure is applied
(see ISO 14693, 9.10.5)
Z height, from the top of the derrick floor to the end of hose at the swivel when the swivel is in its lowest
drilling position
3.3 Abbreviated terms
MT magnetic particle testing
NDT non-destructive testing
4 © ISO 2008 – All rights reserved
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ISO/DIS 13534
PSL product specification level
PT liquid penetrant testing
RT radiographic testing
UT ultrasonic testing
4 General principle
4.1 Procedure
4.1.1 General
Users/owners of hoisting and drilling equipment shall establish written procedures for inspection, maintenance,
repair and remanufacture of each item of equipment.
4.1.2 Procedure development
4.1.2.1 User/owner and manufacturer joint procedure development
The user/owner and manufacturer should jointly develop and update inspection, maintenance, repair and
remanufacture procedures consistent with equipment application, loading, work environment, usage, and
operational conditions.
These factors may change as a result of new technology, product improvements or fundamental changes in
service conditions.
Where necessary the user/owner should consult the manufacturer for advice and comment on these
procedures.
The user/owner shall consult the manufacturer on all aspects of remanufacture.
4.1.2.2 User/owner procedure development
If the manufacturer of the equipment no longer exists or is unable for any reason to provide suitable
recommendations, the user/owner shall develop documented inspection, maintenance, repair and
remanufacture procedures consistent with widely accepted industry practices, taking into account equipment
application, loading, work environment, usage, and operational conditions.
4.1.2.3 Parts and tooling
NDT, maintenance, and dismantling equipment shall be properly selected and adapted to the parts to be
inspected and maintained.
4.2 Personnel qualification
4.2.1 NDT personnel qualification levels
4.2.1.1 Qualification
Inspectors shall be aware of the type of equipment to be evaluated and the NDT methods to apply.
The users/owners shall verify that the NDT inspector has the following information:
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ISO/DIS 13534
⎯ assembly drawings and drawings identifying critical areas;
⎯ rejection criteria.
In addition, the users/owners may provide the history of grinding or remanufacture, if available.
In the absence of critical area drawings, all areas of primary load carrying components shall be considered
critical.
These data shall be used by the inspector to adapt the inspection procedure.
4.2.1.2 Certification
The NDT inspector shall be certified in accordance with ISO 9712 or by other recognized NDT certification
programmes or standards.
NOTE For the purposes of this International Standard, ISO 9712 is equivalent to ASNT SNT-TC-1A [4].
4.2.2 Welding personnel qualification levels
Welders shall be qualified to a recognized standard.
5 Inspection and maintenance
5.1 General
5.1.1 Criteria
Inspection and maintenance are closely linked. Inspection and maintenance actions may be initiated based on,
but not limited to, one or more of the following criteria:
⎯ specific time intervals;
⎯ measurable wear limits;
⎯ manufacturer’s recommendations regarding maintenance;
⎯ load cycle accumulation;
⎯ non-performance of equipment;
⎯ environment;
⎯ experience (history);
⎯ regulatory requirements.
5.1.2 Safety considerations
Operators shall review safety considerations applicable to the site where the maintenance activity is
performed.
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ISO/DIS 13534
5.2 Maintenance
5.2.1 General
Maintenance of equipment consists of actions such as adjustments, cleaning, lubrication, and replacement of
expendable parts. The complexity of these activities and the safety risks involved shall be considered in the
assignment of appropriate resources such as facilities, equipment and qualified personnel.
5.2.2 Procedures
In addition to the procedures developed in accordance with 4.1, the manufacturer should define any special
tools, materials, measuring and inspection equipment, and personnel qualifications necessary to perform the
maintenance. The manufacturer should also specify those procedures that should be performed solely by the
manufacturer, either within the manufacturer's facility or within another approved facility.
5.2.3 Periodic maintenance schedules
The user/owner of the equipment shall develop schedules of maintenance based on experience and the
following factors:
⎯ environment;
⎯ load cycles;
⎯ regulatory requirements;
⎯ operating time;
⎯ manufacturer’s instructions regarding maintenance;
⎯ testing;
⎯ repairs;
⎯ remanufacture.
Long-term planning shall be adjusted in order not to interfere unnecessarily with the running operations.
5.3 Inspection
5.3.1 General
The existence of cracks can indicate severe deterioration and impending failure. Their detection, identification
and evaluation require accurate inspection methods.
Prompt attention is then required to remove the equipment from service immediately or to provide appropriate
service and/or repair.
Caution shall be exercised to take into account the increased susceptibility to brittle fracture of many steels
when operating at low temperatures.
If any manufacturing defects are discovered, they should be reported to the manufacturer or supplier.
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ISO/DIS 13534
5.3.2 Inspection categories
5.3.2.1 General
The objective of these inspections is to detect service defects and possible hidden manufacturing defects.
Inspection results shall be reported on equipment files and drawings.
5.3.2.2 Category I
This category involves observing the equipment during operation for indications of inadequate performance.
When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections,
elongation of parts, and other signs of wear, corrosion or overloading. Any equipment found to show cracks,
excessive wear, etc., shall be removed from service for further examination.
The equipment shall be visually inspected by a person knowledgeable in that equipment and its function.
5.3.2.3 Category II
This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components,
deterioration, proper lubrication, visible external cracks, and adjustment.
5.3.2.4 Cat
...
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