EN 61558-2-16:2009/A1:2013

Safety of transformers, reactors, power supply units and similar products for supply voltages up to 1 100 V - Part 2-16: Particular requirements and tests for switch mode power supply units and transformers for switch mode power supply units

2013-08-19: Publication allocated to [e-mail]

Sicherheit von Transformatoren, Drosseln, Netzgeräten und dergleichen für Versorgungsspannungen bis 1 100 V - Teil 2-16: Besondere Anforderungen und Prüfungen an Schaltnetzteilen (SMPS) und Transformatoren für Schaltnetzteile

Sécurité des transformateurs, bobines d'inductance, blocs d'alimentation et produits analogues pour des tensions d'alimentation jusqu'à 1 100 V - Partie 2-16: Règles particulières et essais pour les blocs d'alimentation à découpage et les transformateurs pour blocs d'alimentation à découpage

Varnost močnostnih transformatorjev, napajalnikov, dušilk in podobnih izdelkov za napetosti do 1100 V - 2-16. del: Posebne zahteve in preskusi za stikalne napajalnike in transformatorje za stikalne napajalnike

Ta del IEC 61558 obravnava varnost Transformatorji, ki vsebujejo elektronska vezja, so prav tako zajeti v tem standardu.

General Information

• Status: Published
• Publication Date: 28-Nov-2013
• Withdrawal Date: 15-Sep-2016
• ICS: 29.180 - Transformers. Reactors
• Technical Committee: CLC/SR 96 - Small power transformers, reactors, power supply units and similar products
• Drafting Committee: IEC/TC 96 - IEC_TC_96
• Current Stage: 6060 - Document made available - Publishing
• Start Date: 29-Nov-2013
• Completion Date: 29-Nov-2013
• Directive: 2006/95/EC - Directive 2006/95/EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits (codified version)
• Directive: 2014/35/EU - Directive 2014/35/EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits
• Directive: 2014/53/EU - Directive 2014/53/EU of The European Parliament and of the Council of 16 April 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of radio equipment and repealing Directive 1999/5/EC
• Ref Project: SIST EN 61558-2-16:2010/A1:2014 - Safety of transformers, reactors, power supply units and similar products for supply voltages up to 1100 V - Part 2-16: Particular requirements and tests for switch mode power supply units and transformers for switch mode power supply units

Relations

• Amends: EN 61558-2-16:2009 - Safety of transformers, reactors, power supply units and similar products for supply voltages up to 1 100 V - Part 2-16: Particular requirements and tests for switch mode power supply units and transformers for switch mode power supply units
• Effective Date: 28-Jan-2023

Standards Content (Sample)

SLOVENSKI STANDARD
01-januar-2014
9DUQRVWPRþQRVWQLKWUDQVIRUPDWRUMHYQDSDMDOQLNRYGXãLONLQSRGREQLKL]GHONRY
]DQDSHWRVWLGR9GHO3RVHEQH]DKWHYHLQSUHVNXVL]DVWLNDOQH
QDSDMDOQLNHLQWUDQVIRUPDWRUMH]DVWLNDOQHQDSDMDOQLNH
Safety of transformers, reactors, power supply units and similar products for supply
voltages up to 1100 V - Part 2-16: Particular requirements and tests for switch mode
power supply units and transformers for switch mode power supply units
Sicherheit von Transformatoren, Drosseln, Netzgeräten und dergleichen für
Versorgungsspannungen bis 1100 V - Teil 2-16: Besondere Anforderungen und
Prüfungen an Schaltnetzteilen (SMPS) und Transformatoren für Schaltnetzteile
Sécurité des transformateurs, bobines d'inductance, blocs d'alimentation et produits
analogues pour des tensions d'alimentation jusqu'à 1100 V - Partie 2-16: Règles
particulières et essais pour les blocs d'alimentation à découpage et les transformateurs
pour blocs d'alimentation à découpage
Ta slovenski standard je istoveten z: EN 61558-2-16:2009/A1:2013
ICS:
29.180 Transformatorji. Dušilke Transformers. Reactors
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 61558-2-16/A1
NORME EUROPÉENNE
November 2013
EUROPÄISCHE NORM
ICS 29.180
English version
Safety of transformers, reactors, power supply units and similar products for
supply voltages up to 1 100 V -
Part 2-16: Particular requirements and tests for switch mode power supply units
and transformers for switch mode power supply units
(IEC 61558-2-16:2009/A1:2013)
Sécurité des transformateurs, bobines Sicherheit von Transformatoren, Drosseln,
d'inductance, blocs d'alimentation et Netzgeräten und dergleichen für
produits analogues pour des tensions Versorgungsspannungen bis 1 100 V -
d'alimentation jusqu'à 1 100 V - Teil 2-16: Besondere Anforderungen und
Partie 2-16: Règles particulières et essais Prüfungen an Schaltnetzteilen (SMPS) und
pour les blocs d'alimentation à découpage Transformatoren für Schaltnetzteile
et les transformateurs pour blocs (IEC 61558-2-16:2009/A1:2013)
d'alimentation à découpage
(CEI 61558-2-16:2009/A1:2013)
This amendment A1 modifies the European Standard EN 61558-2-16:2009; it was approved by CENELEC on 2013-09-
16. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the
conditions for giving this amendment the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to
the CEN-CENELEC Management Centre or to any CENELEC member.

This amendment exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

CEN-CENELEC Management Centre: Avenue Marnix 17, B - 1000 Brussels

© 2013 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 61558-2-16:2009/A1:2013 E

Foreword
The text of document 96/401/FDIS, future IEC 61558-2-16:2009/A1, prepared by IEC/TC 96,
"Transformers, reactors, power supply units and combinations thereof" was submitted to the IEC-
CENELEC parallel vote and approved by CENELEC as EN 61558-2-16:2009/A1:2013.
The following dates are fixed:
(dop) 2014-06-16
• latest date by which the document has
to be implemented at national level by
publication of an identical national
standard or by endorsement
(dow) 2016-09-16
• latest date by which the national
standards conflicting with the
document have to be withdrawn
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such
patent rights.
This standard covers the Principle Elements of the Safety Objectives for Electrical Equipment
Designed for Use within Certain Voltage Limits (LVD - 2006/95/EC).
Endorsement notice
The text of the International Standard IEC 61558-2-16:2009/A1:2013 was approved by CENELEC as
a European Standard without any modification.
In the official version, for Bibliography, the following note has to be added for the standard indicated :
The bibliography of Part 1 is applicable, except as follows :
Addition:
IEC 61800-5-1 NOTE Harmonised as EN 61800-5-1.

- 3 - EN 61558-2-16:2009/A1:2013
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Add, to the existing list of references, the following new references:

Publication Year Title EN/HD Year

IEC 60317-0-7 2012 Specifications for particular types of winding EN 60317-0-7 2012
wires -
Part 0-7: General requirements - Fully
insulated (FIW) zero-defect enamelled round
copper wire with nominal conductor diameter
of 0,040 mm to 1,600 mm
IEC 60317-43 - Specifications for particular types of winding EN 60317-43 -
wires - Part 43: Aromatic polyimide tape
wrapped round copper wire, class 240

IEC 60317-56 - Specifications for particular types of winding EN 60317-56 -
wires - Part 56: Solderable fully insulated
(FIW) zero-defect polyurethane enamelled
round copper wire with nominal conductor
diameter of 0,040 mm to 1,600 mm, class 180

IEC 60851-3 2009 Winding wires - Test methods - Part 3: EN 60851-3 2009
Mechanical properties
IEC 60851-5 2008 Winding wires - Test methods - Part 5: EN 60851-5 2008
Electrical properties
IEC 61558-2-16 ®
Edition 1.0 2013-08
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
GROUP SAFETY PUBLICATION
PUBLICATION GROUPÉE DE SÉCURITÉ

AMENDMENT 1
AMENDEMENT 1
Safety of transformers, reactors, power supply units and similar products for

supply voltages up to 1 100 V –

Part 2-16: Particular requirements and tests for switch mode power supply units

and transformers for switch mode power supply units

Sécurité des transformateurs, bobines d’inductance, blocs d'alimentation et

produits analogues pour des tensions d’alimentation jusqu'à 1 100 V –

Partie 2-16: Règles particulières et essais pour les blocs d'alimentation à

découpage et les transformateurs pour blocs d'alimentation à découpage

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX M
ICS 29.180 ISBN 978-2-8322-0996-7

– 2 – 61558-2-16 Amend. 1 © IEC:2013
FOREWORD
This amendment has been prepared by IEC technical committee 96: Transformers, reactors,
power supply units, and combinations thereof.
The text of this amendment is based on the following documents:
FDIS Report on voting
96/401/FDIS 96/405/RVD
Full information on the voting for the approval of this amendment can be found in the report
on voting indicated in the above table.
The committee has decided that the contents of this amendment and the base publication will
remain unchanged until the stability date indicated on the IEC web site under
"http://webstore.iec.ch" in the data related to the specific publication. At this date, the
publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct
understanding of its contents. Users should therefore print this document using a
colour printer.
_____________
INTRODUCTION to the Amendement
This amendment has been prepared to allow the use of FIW wires in SMPS.
The manufacturer should be careful, that during production and transport no damage of the
FIW wire will be possible.
_____________
2 Normative references
Add, to the existing list of references, the following new references:
IEC 60317-0-7:2012, Specifications for particular types of winding wires – Part 0-7: General
requirements – Fully insulated (FIW) zero-defect enamelled round copper wire with nominal
conductor diameter of 0,040 mm to 1,600 mm

61558-2-16 Amend. 1 © IEC:2013 – 3 –
IEC 60317-43, Specifications for particular types of winding wires – Part 43: Aromatic
polyimide tape wrapped round copper wire, class 240
IEC 60317-56, Specifications for particular types of winding wires – Part 56: Solderable fully
insulated (FIW) zero-defect polyurethane enamelled round copper wire with nominal
conductor diameter 0,040 mm to 1,600 mm, class 180
IEC 60851-3:2009, Winding wires – Test methods – Part 3: Mechanical properties
IEC 60851-5:2008, Winding wires – Test methods – Part 5: Electrical properties
3 Terms and definitions
Add, at the end of the existing text, the following new instruction and new terms and
definitions as follows:
Addition:
3.101
FIW
fully insulated winding wire
wire according to IEC 60317-0-7, IEC 60317-56 and IEC 60851-5:2008 which is a zero-defect
wire construction
3.102
zero-defect wire
winding wire that exhibits no electrical discontinuities when tested under specific conditions
3.103
grade of FIW
range of overall diameter of a wire (FIW3 – FIW9)
18 Insulation resistance, dielectric strength and leakage current
18.3
Add, after the existing Table 8a, the following new instruction:
Replacement of the text in footnote a of Table 8a:
a
For construction according to 26.2.4.1, test B the voltage is multiplied by the factor 1,25. For
the construction according to 26.2.4.2 the voltage is multiplied by the factor 1,35.
Add, after the existing subclause 18.101, the following new subclause and new figure:
18.102 A partial discharge test according to IEC 60664-1, (test description see below) shall
be performed, if FIW wires are used and if the recurring peak working voltage U across the
t
insulation is greater than 750 V. The relevant recurring peak voltage is the maximum
measured voltage between the input and the output circuit of the SMPS, if the secondary side
is earthed. The measuring shall be done at 1,0 of the maximum rated input voltage.
A partial discharge test shall be done at the transformer for the SMPS with the measured
recurring peak voltage U , greater than 750 V peak.
t
U is the maximum peak working voltage;
t
is 5 s;
t
– 4 – 61558-2-16 Amend. 1 © IEC:2013
t is 15 s.
Partial discharge shall be less than or equal to 10 pC at time t .
The test shall be done according to the following Figure 104.
For other applications higher values may be required (e.g. IEC 61800-5-1).
U
1,25 U
t
U
t
t
t t
1 1
IEC  1763/13
Figure 104 – Test voltages
19 Construction
Add, at the end of the existing text of this clause, the following new text:
19.12.3 Replacement:
Insulated winding wires, in an insulation system providing basic, supplementary or
reinforced insulation, shall meet the following requirements.
Wire that has multi-layer extruded or spirally wrapped insulation (where only the finished wire
can be tested) and passes the tests of Annex K.
The minimum number of constructional layers applied to the conductor shall be as follows:
– BASIC INSULATION: two wrapped layers or one extruded layer;
– SUPPLEMENTARY INSULATION: two layers, wrapped or extruded;
– REINFORCED INSULATION: three layers wrapped or extruded.
For spirally wrapped insulation where the CREEPAGE DISTANCES between layers, as wrapped,
are less than those given in Clause 26. for pollution degree 1, the path between layers shall
be sealed as for a cemented joint in 26.2.3, Test A and the test voltages of the TYPE TESTS in
Clause K.2 are increased to 1,35 times their normal values.
NOTE 1 One layer of material wound with more than 50 % overlap is considered to constitute two layers.

61558-2-16 Amend. 1 © IEC:2013 – 5 –
The finished component shall pass ROUTINE TEST for electric strength using the appropriate
value of test voltages in 18.3.
Compliance is checked by inspection and measurement and, if applicable, as specified in
Annex K.
a) Where the insulation on the winding wire is used to provide basic- or supplementary
insulation in a wound part:
– the insulated wire (for example polyimide or insulation of equivalent quality) shall
comply with Annex K;
–
...