Secondary cells and batteries containing alkaline or other non-acid electrolytes - Secondary lithium cells and batteries for portable applications

IEC 61960:2011 specifies performance tests, designations, markings, dimensions and other requirements for secondary lithium single cells and batteries for portable applications. The objective of this standard is to provide the purchasers and users of secondary lithium cells and batteries with a set of criteria with which they can judge the performance of secondary lithium cells and batteries offered by various manufacturers. This second edition cancels and replaces the first edition published in 2003. It is a technical revision. This edition includes the following significant technical changes with respect to the previous edition:
- 7.6 Endurance in cycles: addition of an accelerated test procedure.

Accumulateurs alcalins et autres accumulateurs à électrolyte non-acide - Eléments et batteries d'accumulateurs au lithium pour applications portables

La CEI 61960:2011 spécifie les essais de performance, les désignations, les marquages, les dimensions et autres exigences pour les éléments individuels et les batteries d'accumulateurs au lithium pour applications portables. L'objectif de la présente norme est de fournir aux acheteurs et aux utilisateurs d'accu-mulateurs au lithium un ensemble de critères au moyen desquels ils seront en mesure de juger de la performance des différents accumulateurs au lithium proposés par différents fabricants. Cette deuxième édition annule et remplace la première édition parue en 2003. Elle constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
- 7.6 Endurance en cycles: ajout d'une méthode d'essai accélérée.

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Replaced
Publication Date
15-Jun-2011
Current Stage
WPUB - Publication withdrawn
Completion Date
07-Feb-2017
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IEC 61960
®

Edition 2.0 2011-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE


Secondary cells and batteries containing alkaline or other non-acid
electrolytes – Secondary lithium cells and batteries for portable applications

Accumulateurs alcalins et autres accumulateurs à électrolyte non acide –
Éléments et batteries d'accumulateurs au lithium pour applications portables
IEC 61960:2011

---------------------- Page: 1 ----------------------
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---------------------- Page: 2 ----------------------
IEC 61960
®

Edition 2.0 2011-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE


Secondary cells and batteries containing alkaline or other non-acid
electrolytes – Secondary lithium cells and batteries for portable applications

Accumulateurs alcalins et autres accumulateurs à électrolyte non acide –
Éléments et batteries d'accumulateurs au lithium pour applications portables
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX Q
ICS 29.220.99 ISBN 978-2-88912-538-8

® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale

---------------------- Page: 3 ----------------------
– 2 – 61960 © IEC:2011
CONTENTS
FOREWORD . 3
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 5
4 Parameter measurement tolerances . 6
5 Cell designation and marking. 7
5.1 Cell and battery designation . 7
5.2 Cell or battery termination . 8
5.3 Marking . 8
6 Standard cells . 8
7 Electrical tests . 8
7.1 General . 8
7.2 Charging procedure for test purposes . 9
7.3 Discharge performance . 9
7.3.1 Discharge performance at 20 °C (rated capacity) . 9
7.3.2 Discharge performance at –20 °C . 9
7.3.3 High rate discharge performance at 20 °C . 9
7.4 Charge (capacity) retention and recovery . 10
7.5 Charge (capacity) recovery after long term storage . 10
7.6 Endurance in cycles . 11
7.6.1 General . 11
7.6.2 Endurance in cycles at a rate of 0,2 I A . 11
t
7.6.3 Endurance in cycles at a rate of 0,5 I A (accelerated test procedure) . 11
t
7.7 Battery internal resistance . 11
7.7.1 General . 11
7.7.2 Measurement of the internal a.c. resistance . 12
7.7.3 Measurement of the internal d.c. resistance . 12
7.8 Electrostatic discharge (ESD) . 13
7.8.1 General . 13
7.8.2 Test procedure . 13
7.8.3 Acceptance criterion . 13
8 Test protocol and conditions for type approval . 13
8.1 Test protocol . 13
8.2 Conditions for type approval . 13
8.2.1 Dimensions . 13
8.2.2 Electrical tests . 13
8.2.3 Conditional type approval . 14
Bibliography . 17

Table 1 – Standard secondary lithium cells . 8
Table 2 – Endurance in cycles at a rate of 0,2 I A . 11
t
Table 3 – Endurance in cycles at a rate of 0,5 I A . 11
t
Table 4 – Sample sizes and sequence of tests . 15
Table 5 – Minimum requirements for each type of standard secondary lithium cells and
batteries . 16

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61960 © IEC:2011 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

SECONDARY CELLS AND BATTERIES CONTAINING
ALKALINE OR OTHER NON-ACID ELECTROLYTES –
SECONDARY LITHIUM CELLS AND BATTERIES
FOR PORTABLE APPLICATIONS

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
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services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
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Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61960 has been prepared by subcommittee 21A: Secondary cells
and batteries containing alkaline or other non-acid electrolytes, of IEC technical committee 21:
Secondary cells and batteries.
This second edition cancels and replaces the first edition published in 2003. It is a technical
revision.
This edition includes the following significant technical changes with respect to the previous
edition:
• 7.6 Endurance in cycles: addition of an accelerated test procedure.

---------------------- Page: 5 ----------------------
– 4 – 61960 © IEC:2011
The text of this standard is based on the following documents:
FDIS Report on voting
21A/486/FDIS 21A/490/RVD

Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.

---------------------- Page: 6 ----------------------
61960 © IEC:2011 – 5 –
SECONDARY CELLS AND BATTERIES CONTAINING
ALKALINE OR OTHER NON-ACID ELECTROLYTES –
SECONDARY LITHIUM CELLS AND BATTERIES
FOR PORTABLE APPLICATIONS



1 Scope
This International Standard specifies performance tests, designations, markings, dimensions
and other requirements for secondary lithium single cells and batteries for portable
applications.
The objective of this standard is to provide the purchasers and users of secondary lithium
cells and batteries with a set of criteria with which they can judge the performance of
secondary lithium cells and batteries offered by various manufacturers.
This standard defines a minimum required level of performance and a standardized
methodology by which testing is performed and the results of this testing reported to the user.
Hence, users will be able to establish the viability of commercially available cells and
batteries via the declared specification and thus be able to select the cell or battery best
suited for their intended application.
This standard covers secondary lithium cells and batteries with a range of chemistries. Each
electrochemical couple has a characteristic voltage range over which it releases its electrical
capacity, a characteristic nominal voltage and a characteristic end-of-discharge voltage during
discharge. Users of secondary lithium cells and batteries are requested to consult the
manufacturer for advice.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60050-482, International Electrotechnical Vocabulary (IEV) – Part 482: Primary and
secondary cells and batteries
IEC 61000-4-2, Electromagnetic compatibility (EMC) – Part 4-2: Testing and measurement
techniques – Electrostatic discharge immunity test
3 Terms and definitions
For the purposes of this document, the terms and definitions given in the IEC 60050-482, as
well as the following apply.
3.1
charge recovery
capacity that a cell or battery can deliver after the charge following the charge retention test
according to 3.2

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– 6 – 61960 © IEC:2011
3.2
charge retention
capacity retention
capacity that a cell or battery can deliver after storage, at a specific temperature, for a
specific time without subsequent recharging as a percentage of the rated capacity
3.3
final voltage
end-of-discharge voltage
specified closed circuit voltage at which a discharge of a cell or battery is terminated
3.4
nominal voltage
suitable approximate value of voltage used to designate or identify a cell, or a battery
NOTE 1 The nominal voltages of secondary lithium cells are given in Table 1.
NOTE 2 The nominal voltage of a battery of n series connected cells is equal to n times the nominal voltage of a
single cell.
3.5
rated capacity
quantity of electricity C Ah (ampere-hours) declared by the manufacturer which a single cell
5
or battery can deliver during a 5-h period, when charged, stored and discharged under the
conditions specified in 7.3.1
3.6
secondary lithium battery
unit which incorporates one or more secondary lithium cells and which is ready for use. It
incorporates adequate housing and a terminal arrangement and may have electronic control
devices
3.7
secondary lithium cell
secondary single cell whose electrical energy is derived from the oxidation and the reduction
of lithium. It is not ready for use in an application because it is not yet fitted with its final
housing, terminal arrangement and electronic control device
4 Parameter measurement tolerances
The overall accuracy of controlled or measured values, relative to the specified or actual
values, shall be within the following tolerances:
a) ± 1 % for voltage;
b) ± 1 % for current;
c) ± 1 % for capacity;
d) ± 2 °C for temperature;
e) ± 0,1 % for time;
f) ± 0,1 % for mass;
g) ± 0,1 mm for dimensions.
These tolerances comprise the combined accuracy of the measuring instruments, the
measurement techniques used, and all other sources of error in the test procedure.
The details of the instrumentation used shall be provided in any report of results.

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61960 © IEC:2011 – 7 –
5 Cell designation and marking
5.1 Cell and battery designation
Batteries shall be designated with following form:
N A A A N / N / N – N
1 1 2 3 2 3 4 5
Cells shall be designated with following form:
A A N / N / N
A
1 2 3 2 3 4
where
N is the number of series connected cells in the battery;
1
A designates the negative electrode system in which
1
I is lithium ion;
L is lithium metal or lithium alloy;
A designates the positive electrode basis in which
2
C is cobalt;
N is nickel;
M is manganese;
V is vanadium;
T is titanium;
A designates the shape of the cell in which
3
R is cylindrical;
P is prismatic;
N is the maximum diameter (if R) or the maximum thickness (if P) in mm rounded up to the
2
next whole number;
N is the maximum width (if P) in mm rounded up to the next whole number (N not shown if
3 3
R);
N is the maximum overall height in mm rounded up to the next whole number;
4
NOTE If any dimension is less than 1 mm, the units used are tenths of millimetres and the single number is
written tN.
N is the number of parallel connected cells if 2 or greater (not shown if value is 1).
5
EXAMPLE 1 ICR19/66 would designate a cylindrical Li-ion secondary cell, with a cobalt-based positive electrode,
a maximum diameter between 18 mm and 19 mm, and a maximum overall height between 65 mm and 66 mm.
EXAMPLE 2 ICP9/35/150 would designate a prismatic Li-ion secondary lithium cell, with a cobalt-based positive
electrode, a maximum thickness between 8 mm and 9 mm, a maximum width between 34 mm and 35 mm, and a
maximum overall height between 149 mm and 150 mm.
EXAMPLE 3 ICPt9/35/48 would designate a prismatic Li-ion secondary lithium cell, with a cobalt-based positive
electrode, a maximum thickness between 0,8 mm and 0,9 mm, a maximum width between 34 mm and 35 mm, and
a maximum overall height between 47 mm and 48 mm.
EXAMPLE 4 1ICR20/70 would designate a cylindrical Li-ion secondary battery with one single cell, a cobalt-based
positive electrode, a maximum diameter between 19 mm and 20 mm, and a maximum overall height between
69 mm and 70 mm.
EXAMPLE 5 2ICP20/34/70 would designate a prismatic Li-ion secondary battery with two series connected cells,
a cobalt-based positive electrode, a maximum thickness between 19 mm and 20 mm, a maximum width between
33 mm and 34 mm, and a maximum overall height between 69 mm and 70 mm.

---------------------- Page: 9 ----------------------
– 8 – 61960 © IEC:2011
EXAMPLE 6 1ICP20/68/70-2 would designate a prismatic Li-ion secondary battery with two parallel connected
cells, a cobalt-based positive electrode, a maximum thickness between 19 mm and 20 mm, a maximum width
between 67 mm and 68 mm, and a maximum overall height between 69 mm and 70 mm.
5.2 Cell or battery termination
This standard does not specify cell or battery termination.
5.3 Marking
Each cell or battery shall carry clear and durable markings giving the following information:
• secondary (rechargeable) Li or Li-ion;
• battery or cell designation as specified in 5.1;
• polarity;
• date of manufacture (which may be in code);
• name or identification of manufacturer or supplier.
Battery markings shall provide the following additional information:
• rated capacity;
• nominal voltage.
6 Standard cells
Table 1 lists the secondary lithium cell(s) that are suitable for standardization and used in
assembling batteries.
Table 1 – Standard secondary lithium cells
1 2 3
Secondary lithium cell ICR19/66 ICP9/35/48 ICR18/68
Height (mm) 64,0/65,2 47,2/48,0 65,9/67,2
Diameter (mm) 17,8/18,5 NA 16,2/17,1
Width (mm) NA 33,4/34,2 NA
Thickness (mm) NA 7,6/8,8 NA
Nominal voltage (V) 3,6 3,6 3,6
End-of-discharge voltage (V) 2,50 2,50 2,50
End-of-discharge voltage (V)
2,75 2,75 2,75
for endurance (cycle life)

NOTE The end-of-discharge voltage of a battery of n series connected cells is equal to n times the end-of
discharge voltage of a single cell as given in Table 1.
7 Electrical tests
7.1 General
Unless otherwise stated, all tests that are described in this clause shall be performed in still
air. Charge and discharge currents for the tests shall be based on the value of the rated
capacity (C Ah). These currents are expressed as a multiple of I A, where: I A = C Ah/1 h.
t t
5 n
The minimum values required for each electrical test are stated in Table 5. Sample sizes and
sequence of tests are described in Table 4.

---------------------- Page: 10 ----------------------
61960 © IEC:2011 – 9 –
7.2 Charging procedure for test purposes
Prior to charging, the cell or battery shall be discharged at 20 °C ± 5 °C at a constant current
of 0,2 I A, down to a specified end-of-discharge voltage.
t
Unless otherwise stated in this standard, cells or batteries shall be charged, in an ambient
temperature of 20 °C ± 5 °C, using the method declared by the manufacturer.
7.3 Discharge performance
7.3.1 Discharge performance at 20 °C (rated capacity)
This test verifies the rated capacity of a cell or battery.
Step 1 – The cell or battery shall be charged in accordance with 7.2.
Step 2 – The cell or battery shall be stored, in an ambient temperature of 20 °C ± 5 °C, for not
less than 1 h and not more than 4 h.
Step 3 – The cell or battery shall be discharged, in an ambient temperature of 20 °C ± 5 °C, at
a constant current of 0,2 I A, until its voltage is equal to the specified end-of-discharge
t
voltage.
Step 4 – The capacity (Ah) delivered during step 3 shall be not less than 100 % of the rated
capacity declared by the manufacturer. Steps 1 to 4 may be repeated up to four additional
times, as necessary to satisfy this requirement.
7.3.2 Discharge performance at –20 °C
This test determines the capacity of the cell or battery at a low temperature.
Step 1 – The cell or battery shall be charged in accordance with 7.2.
Step 2 – The cell or battery shall be stored, in an ambient temperature of −20 °C ± 2 °C, for
not less than 16 h and not more than 24 h.
Step 3 – The cell or battery shall be discharged, in an ambient temperature of −20 °C ± 2 °C,
at a constant current of 0,2 I A, until its voltage is equal to the specified end-of-discharge
t
voltage.
Step 4 – The capacity (Ah), delivered during step 3, shall be not less than that specified for
this characteristic in Table 5.
7.3.3 High rate discharge performance at 20 °C
This test determines the capacity of a cell or battery when discharged at a high rate. This test
is not required if the cell or battery is not designed to be used at this rate.
Step 1 –The cell or battery shall be charged in accordance with 7.2.
Step 2 –The cell or battery shall be stored, in an ambient temperature of 20 °C ± 5 °C, for not
less than 1 h and not more than 4 h.
Step 3 –The cell or battery shall be discharged, in an ambient temperature of 20 °C ± 5 °C, at
a constant current of 1,0 I A, until its voltage is equal to the specified end-of-discharge
t
voltage.

---------------------- Page: 11 ----------------------
– 10 – 61960 © IEC:2011
Step 4 – The capacity (Ah) delivered during step 3 shall be not less than that specified for this
characteristic in Table 5.
7.4 Charge (capacity) retention and recovery
This test determines firstly the capacity which a cell or battery retains after storage for an
extended period of time, and secondly the capacity that can be recovered by a subsequent
recharge.
Step 1 – The cell or battery shall be charged in accordance with 7.2.
Step 2 – The cell or battery shall be stored in an ambient temperature of 20 °C ± 5 °C,
for 28 days.
Step 3 – The cell or battery shall be discharged, in an ambient temperature of 20 °C ± 5 °C, at
a constant current of 0,2 I A, until its voltage is equal to the specified end-of-discharge
t
voltage.
Step 4 – The 28-day retained capacity (Ah) delivered, during step 3, shall be not less than
that specified for this characteristic in Table 5.
Step 5 – The cell or battery shall then be charged in accordance with 7.2, within 24 h
following the discharge of step 3.
Step 6 – The cell or battery shall be stored, in an ambient temperature of 20 °C ± 5 °C, for not
less than 1 h and not more than 4 h.
Step 7 – The cell or battery shall be discharged, in an ambient temperature of 20 °C ± 5 °C, at
a constant current of 0,2 I A, until its voltage is equal to the specified end-of-discharge
t
voltage.
Step 8 – The recovery capacity (Ah) delivered, during step 6, shall be not less than that
specified for this characteristic in Table 5.
7.5 Charge (capacity) recovery after long term storage
This test determines the capacity of a cell or battery after extended storage at 50 % state of
charge, followed by a subsequent charge.
Step 1 – The cell or battery shall be charged in accordance with 7.2.
Step 2 – The cell or battery shall be discharged, in an ambient temperature of 20 °C ± 5 °C, at
a constant current of 0,2 I A, for 2,5 h.
t
Step 3 – The cell or battery shall be stored in an ambient temperature of 40 °C ± 2 °C,
for 90 days.
Step 4 – The cell or battery shall be charged, in an ambient temperature of 20 °C ± 5 °C,
using the method declared by the manufacturer.
Step 5 – The cell or battery shall be stored, in an ambient temperature of 20 °C ± 5 °C, for not
less than 1 h and not more than 4 h.
Step 6 – The cell or battery shall be discharged, in an ambient temperature of 20 °C ± 5 °C, at
a constant current of 0,2 I A, until its voltage is equal to the specified end-of-discharge
t
voltage.

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61960 © IEC:2011 – 11 –
Step 7 – The capacity (Ah) delivered during step 5 s
...

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