Graphic technology — Safety requirements for graphic technology equipment and systems — Part 3: Binding and finishing equipment and systems

ISO 12643-3:2010 provides safety requirements specific to binding and finishing equipment and systems. It is intended to be used in conjunction with the general requirements given in ISO 12643-1. ISO 12643-3:2010 provides additional safety requirements for the design and construction of new equipment used to convert printed or blank substrates into cut, folded, collated, assembled, bound, or otherwise finished product. It can also be applicable to processes for preparing substrate for the printing process. It is applicable to a wide range of equipment used in the binding and finishing process.

Technologie graphique — Exigences de sécurité pour les systèmes et l'équipement de technologie graphique — Partie 3: Systèmes et équipement de reliure et de finissage

Grafična tehnologija - Varnostne zahteve za grafično tehnološko opremo in sisteme - 3. del: Oprema v knjigoveznici in grafični dodelavi ter sistemi

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Publication Date
14-Dec-2010
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SLOVENSKI STANDARD
01-marec-2014
1DGRPHãþD
SIST ISO 12643-3:2010
*UDILþQDWHKQRORJLMD9DUQRVWQH]DKWHYH]DJUDILþQRWHKQRORãNRRSUHPRLQ
VLVWHPHGHO2SUHPDYNQMLJRYH]QLFLLQJUDILþQLGRGHODYLWHUVLVWHPL
Graphic technology - Safety requirements for graphic technology equipment and systems
- Part 3: Binding and finishing equipment and systems
Technologie graphique - Exigences de sécurité pour les systèmes et l'équipement de
technologie graphique - Partie 3: Systèmes et équipment de reliure et de finissage
Ta slovenski standard je istoveten z: ISO 12643-3:2010
ICS:
37.100.10 Reprodukcijska oprema Reproduction equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

INTERNATIONAL ISO
STANDARD 12643-3
Second edition
2010-12-15
Graphic technology — Safety
requirements for graphic technology
equipment and systems —
Part 3:
Binding and finishing equipment
and systems
Technologie graphique — Exigences de sécurité pour les systèmes
et l'équipement de technologie graphique —
Partie 3: Systèmes et équipement de reliure et de finissage

Reference number
©
ISO 2010
PDF disclaimer
This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but
shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In
downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat
accepts no liability in this area.
Adobe is a trademark of Adobe Systems Incorporated.
Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation
parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In
the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.

©  ISO 2010
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or
ISO's member body in the country of the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland
ii © ISO 2010 – All rights reserved

Contents Page
Foreword .iv
Introduction.v
1 Scope.1
2 Normative references.1
3 Terms and definitions .2
4 Conformity with this part of ISO 12643 .5
5 Guarding of significant hazards .5
5.1 General .5
5.2 Interlocks.5
5.3 Guarding of hoppers and hopper feeders .6
5.4 Guarding on binding and finishing machines.6
5.5 Inserting and collating machines .23
5.6 Counter-stackers.23
5.7 Paper-embossing machines.24
5.8 Finishing machines.25
5.9 Guillotine cutters.31
5.10 Trimmers .42
5.11 Onserters/attaching machines.43
5.12 Overcover/protective wrapper gluers.43
5.13 Corner-rounding machines .43
6 Information for use.44
6.1 Minimum requirements for machine markings .44
6.2 Contents of instruction handbook.44
Annex A (informative) Hazards associated with binding and finishing equipment and systems.48
Annex B (informative) Protection zones against explosion .54
Bibliography.56

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 12643-3 was prepared by Technical Committee ISO/TC 130, Graphic technology.
This second edition of ISO 12643-3 constitutes a technical revision of the first edition (ISO 12643-3:2008).
Significant changes incorporated into this second edition include, but are not limited to, updated requirements
for performance levels (PL) or safety integrity levels (SIL) as defined in the current version of ISO 13849-1 and
IEC 62061, respectively.
It is the intent of ISO/TC 130 that both the first and second editions of ISO 12643-3 be applicable until
2011-12-31. ISO 12643-3:2008 is thus provisionally retained until this date.
As from 2012-01-01, ISO 12643-3:2010 will cancel and replace ISO 12643-3:2008. Accordingly, as from
2012-01-01, only ISO 12643-3:2010 will be applicable to new equipment manufactured.
ISO 12643 consists of the following parts, under the general title Graphic technology — Safety requirements
for graphic technology equipment and systems:
⎯ Part 1: General requirements
⎯ Part 2: Prepress and press equipment and systems
⎯ Part 3: Binding and finishing equipment and systems
⎯ Part 4: Converting equipment and systems
⎯ Part 5: Stand-alone platen presses
iv © ISO 2010 – All rights reserved

Introduction
During the development of this part of ISO 12643, existing relevant standards of other countries were taken
into consideration. An effort has been made to harmonize the requirements of all countries, recognizing that
national standards or laws may dictate national requirements. In cases where it was known that there is a
national requirement that differs from this part of ISO 12643, that has been noted.
This part of ISO 12643 was developed to harmonize the requirements of the following US and European
safety standards:
⎯ ANSI B65.2, Graphic technology — Safety requirements for binding and finishing systems and equipment
⎯ ANSI B65.3, Safety standard — Guillotine paper cutters, mill trimmers and integral handling equipment
⎯ ANSI B65.4, Safety standard — Three-knife trimmers including rotary, and single- and multiple-knife
trimmers
⎯ EN 1010-1, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machines — Part 1: Common requirements
⎯ EN 1010-3, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machines — Part 3: Cutting machines
⎯ EN 1010-4, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machines — Part 4: Bookbinding, paper converting and finishing machines
INTERNATIONAL STANDARD ISO 12643-3:2010(E)

Graphic technology — Safety requirements for graphic
technology equipment and systems —
Part 3:
Binding and finishing equipment and systems
1 Scope
This part of ISO 12643 provides safety requirements specific to binding and finishing equipment and systems.
It is intended to be used in conjunction with the general requirements given in ISO 12643-1.
This part of ISO 12643 provides additional safety requirements for the design and construction of new
equipment used to convert printed or blank substrates into cut, folded, collated, assembled, bound, or
otherwise finished product. It can also be applicable to processes for preparing substrate for the printing
process.
It is applicable to a wide range of equipment used in the binding and finishing process.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 12643-1, Graphic technology — Safety requirements for graphic technology equipment and systems —
Part 1: General requirements
ISO 13732-1, Ergonomics of the thermal environment — Methods for the assessment of human responses to
contact with surfaces — Part 1: Hot surfaces
ISO 13849-1, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for
design
ISO 13857, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and
lower limbs
ISO 14119, Safety of machinery — Interlocking devices associated with guards — Principles for design and
selection
ISO 14120, Safety of machinery — Guards — General requirements for the design and construction of fixed
and movable guards
ISO 14123-1, Safety of machinery — Reduction of risks to health from hazardous substances emitted by
machinery — Part 1: Principles and specifications for machinery manufacturers
ISO 14123-2, Safety of machinery — Reduction of risks to health from hazardous substances emitted by
machinery — Part 2: Methodology leading to verification procedures
IEC 62061, Safety of machinery — Functional safety of safety-related electrical, electronic and programmable
electronic control systems
EN 1539, Dryers and ovens in which flammable substances are released — Safety requirements
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 12643-1, ISO 13849-1 and the
following apply.
3.1
anti-repeat device
mechanical or electromechanical mechanism that ensures that only one cutting cycle occurs for each manual
activation or automatic cut if the primary stopping system or single-cycle device (3.33) fails
3.2
automatic cutting sequence
programmed succession of clamping operations and/or cutting movements that is initiated by the operator and
proceeds to a specified point without further intervention by the operator
3.3
back-rounding and pressing machine
apparatus for processing book signatures, i.e. for rounding the spine and the trimmed front edge of book
signatures and compressing the resulting signatures
3.4
backgauge
movable device (automatic or manual) on a guillotine cutter, positioned square to the cutting table, used to
stop the stack of material to be cut when the material is pushed into the opening under the cutting blade by
the operator, as well as to determine the dimensions of the cut
3.5
backgauge drive
mechanism to position the backgauge (3.4) prior
...


INTERNATIONAL ISO
STANDARD 12643-3
Second edition
2010-12-15
Graphic technology — Safety
requirements for graphic technology
equipment and systems —
Part 3:
Binding and finishing equipment
and systems
Technologie graphique — Exigences de sécurité pour les systèmes
et l'équipement de technologie graphique —
Partie 3: Systèmes et équipement de reliure et de finissage

Reference number
©
ISO 2010
PDF disclaimer
This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but
shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In
downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat
accepts no liability in this area.
Adobe is a trademark of Adobe Systems Incorporated.
Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation
parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In
the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.

©  ISO 2010
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or
ISO's member body in the country of the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland
ii © ISO 2010 – All rights reserved

Contents Page
Foreword .iv
Introduction.v
1 Scope.1
2 Normative references.1
3 Terms and definitions .2
4 Conformity with this part of ISO 12643 .5
5 Guarding of significant hazards .5
5.1 General .5
5.2 Interlocks.5
5.3 Guarding of hoppers and hopper feeders .6
5.4 Guarding on binding and finishing machines.6
5.5 Inserting and collating machines .23
5.6 Counter-stackers.23
5.7 Paper-embossing machines.24
5.8 Finishing machines.25
5.9 Guillotine cutters.31
5.10 Trimmers .42
5.11 Onserters/attaching machines.43
5.12 Overcover/protective wrapper gluers.43
5.13 Corner-rounding machines .43
6 Information for use.44
6.1 Minimum requirements for machine markings .44
6.2 Contents of instruction handbook.44
Annex A (informative) Hazards associated with binding and finishing equipment and systems.48
Annex B (informative) Protection zones against explosion .54
Bibliography.56

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 12643-3 was prepared by Technical Committee ISO/TC 130, Graphic technology.
This second edition of ISO 12643-3 constitutes a technical revision of the first edition (ISO 12643-3:2008).
Significant changes incorporated into this second edition include, but are not limited to, updated requirements
for performance levels (PL) or safety integrity levels (SIL) as defined in the current version of ISO 13849-1 and
IEC 62061, respectively.
It is the intent of ISO/TC 130 that both the first and second editions of ISO 12643-3 be applicable until
2011-12-31. ISO 12643-3:2008 is thus provisionally retained until this date.
As from 2012-01-01, ISO 12643-3:2010 will cancel and replace ISO 12643-3:2008. Accordingly, as from
2012-01-01, only ISO 12643-3:2010 will be applicable to new equipment manufactured.
ISO 12643 consists of the following parts, under the general title Graphic technology — Safety requirements
for graphic technology equipment and systems:
⎯ Part 1: General requirements
⎯ Part 2: Prepress and press equipment and systems
⎯ Part 3: Binding and finishing equipment and systems
⎯ Part 4: Converting equipment and systems
⎯ Part 5: Stand-alone platen presses
iv © ISO 2010 – All rights reserved

Introduction
During the development of this part of ISO 12643, existing relevant standards of other countries were taken
into consideration. An effort has been made to harmonize the requirements of all countries, recognizing that
national standards or laws may dictate national requirements. In cases where it was known that there is a
national requirement that differs from this part of ISO 12643, that has been noted.
This part of ISO 12643 was developed to harmonize the requirements of the following US and European
safety standards:
⎯ ANSI B65.2, Graphic technology — Safety requirements for binding and finishing systems and equipment
⎯ ANSI B65.3, Safety standard — Guillotine paper cutters, mill trimmers and integral handling equipment
⎯ ANSI B65.4, Safety standard — Three-knife trimmers including rotary, and single- and multiple-knife
trimmers
⎯ EN 1010-1, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machines — Part 1: Common requirements
⎯ EN 1010-3, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machines — Part 3: Cutting machines
⎯ EN 1010-4, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machines — Part 4: Bookbinding, paper converting and finishing machines
INTERNATIONAL STANDARD ISO 12643-3:2010(E)

Graphic technology — Safety requirements for graphic
technology equipment and systems —
Part 3:
Binding and finishing equipment and systems
1 Scope
This part of ISO 12643 provides safety requirements specific to binding and finishing equipment and systems.
It is intended to be used in conjunction with the general requirements given in ISO 12643-1.
This part of ISO 12643 provides additional safety requirements for the design and construction of new
equipment used to convert printed or blank substrates into cut, folded, collated, assembled, bound, or
otherwise finished product. It can also be applicable to processes for preparing substrate for the printing
process.
It is applicable to a wide range of equipment used in the binding and finishing process.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 12643-1, Graphic technology — Safety requirements for graphic technology equipment and systems —
Part 1: General requirements
ISO 13732-1, Ergonomics of the thermal environment — Methods for the assessment of human responses to
contact with surfaces — Part 1: Hot surfaces
ISO 13849-1, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for
design
ISO 13857, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and
lower limbs
ISO 14119, Safety of machinery — Interlocking devices associated with guards — Principles for design and
selection
ISO 14120, Safety of machinery — Guards — General requirements for the design and construction of fixed
and movable guards
ISO 14123-1, Safety of machinery — Reduction of risks to health from hazardous substances emitted by
machinery — Part 1: Principles and specifications for machinery manufacturers
ISO 14123-2, Safety of machinery — Reduction of risks to health from hazardous substances emitted by
machinery — Part 2: Methodology leading to verification procedures
IEC 62061, Safety of machinery — Functional safety of safety-related electrical, electronic and programmable
electronic control systems
EN 1539, Dryers and ovens in which flammable substances are released — Safety requirements
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 12643-1, ISO 13849-1 and the
following apply.
3.1
anti-repeat device
mechanical or electromechanical mechanism that ensures that only one cutting cycle occurs for each manual
activation or automatic cut if the primary stopping system or single-cycle device (3.33) fails
3.2
automatic cutting sequence
programmed succession of clamping operations and/or cutting movements that is initiated by the operator and
proceeds to a specified point without further intervention by the operator
3.3
back-rounding and pressing machine
apparatus for processing book signatures, i.e. for rounding the spine and the trimmed front edge of book
signatures and compressing the resulting signatures
3.4
backgauge
movable device (automatic or manual) on a guillotine cutter, positioned square to the cutting table, used to
stop the stack of material to be cut when the material is pushed into the opening under the cutting blade by
the operator, as well as to determine the dimensions of the cut
3.5
backgauge drive
mechanism to position the backgauge (3.4) prior to the initiation of the cut
3.6
backlining and head-banding machines
〈hard-cover bookbinding〉 equipment for the automatic production of hard-cover books where the binding
together of the signatures is rounded or flat, with glue, gauze, or paper
3.7
book cover crease forming machine
〈hard-cover bookbinding〉 apparatus for creating, under heat and pressure, a permanent bend in the cover of a
hard-cover book, then pressing the entire cover surface
3.8
book press
device used for flattening books
3.9
book signature press
power-operated device used for flattening book signatures, which are fed and aligned manually
3.10
casing-in machine
〈hard-cover bookbinding〉 apparatus for gluing the end papers of the book signatures to the interior surfaces of
the book cover
2 © ISO 2010 – All rights reserved

3.11
clamp
device using pressure to secure product so that it does not move during an operation
3.12
clamp drive
mechanism by which the clamp(s) (3.11) of the paper cutter is (are) forced against the material to be cut
3.13
coater
finishing machine that applies a predetermine
...

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