Road vehicles — H-point machine (HPM-II) — Specifications and procedure for H-point determination

ISO 20176:2011 provides the specifications and procedures for using the H-point machine (HPM) to audit vehicle seating positions. The HPM is a physical tool used to establish key reference points and measurements in a vehicle. The H-point design tool (HPD) is a simplified computer-aided design (CAD) version of the HPM, which can be used in conjunction with the HPM to take the optional measurements specified in ISO 20176:2011, or used independently during product design. These H-point devices provide a method for reliable layout and measurement of occupant seating compartments or seats. ISO 20176:2011 specifies the procedures for installing the H-point machine (HPM) and using the HPM to audit (verify) key reference points and measurements in a vehicle. The devices are intended for application at designated seating positions. They are not to be construed as tools that measure or indicate occupant capabilities or comfort. They are not intended for use in defining or assessing temporary seating, such as folding jump seats.

Véhicules routiers — Machine point H (HPM-II) — Spécifications et procédure pour la détermination du point H

General Information

Status
Withdrawn
Publication Date
09-Mar-2011
Withdrawal Date
09-Mar-2011
Technical Committee
Drafting Committee
Current Stage
9599 - Withdrawal of International Standard
Completion Date
18-Sep-2020
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INTERNATIONAL ISO
STANDARD 20176
Second edition
2011-03-15

Road vehicles — H-point machine
(HPM-II) — Specifications and procedure
for H-point determination
Véhicules routiers — Machine point H (HPM-II) — Spécifications et
procédure pour la détermination du point H




Reference number
ISO 20176:2011(E)
©
ISO 2011

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ISO 20176:2011(E)
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ii © ISO 2011 – All rights reserved

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ISO 20176:2011(E)
Contents Page
Foreword .iv
Introduction.v
1 Scope.1
2 Normative references.1
3 Terms and definitions .1
4 Measurement procedure for the three-dimensional H-point machine.3
4.1 General .3
4.2 Summary of installation procedure.4
4.3 Prepare vehicle and seat .4
4.4 Determine the H-point travel path (optional) .5
4.5 Adjust seat to design intent .6
4.6 Install HPM cushion and back pan assembly.7
4.7 Load the HPM.9
4.8 Soak time.10
4.9 Record measurements — digitize HPM points.11
5 Optional measurements for driver seat .12
5.1 Leg and shoe installations .12
5.2 Record measurements.14
6 Optional measurements for the 2nd or succeeding row passenger seats .17
6.1 Leg and shoe installation .17
6.2 Record measurements for rear passengers.21
7 Additional optional measurements .23
7.1 Effective headroom .23
8 Remove the HPM .24
Annex A (normative) Description of the three-dimensional H-point machine (HPM).25
Annex B (informative) HPM specification and tolerances .36
Annex C (informative) HPM field checking procedures.44
Annex D (informative) H-point design (HPD) tool description .60
Bibliography.63

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ISO 20176:2011(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 20176 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 13,
Ergonomics applicable to road vehicles.
This second edition of ISO 20176 cancels and replaces the first edition (ISO 20176:2006), which has been
technically revised. It also constitutes a technical revision of ISO 6549:1999.
It is the intent of ISO/TC 22/SC 13 that both ISO 20176 and ISO 6549:1999 be applicable until 2021-05-31.
ISO 6549:1999 is thus provisionally retained until this date.
As from 2021-06-01, ISO 20176 will cancel and replace ISO 6549:1999.
During the transition period, it is the responsibility of vehicle designers to specify to regulatory and other
bodies which document is applicable.
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ISO 20176:2011(E)
Introduction
The tools and procedures for H-point determination given in this International Standard are based on
SAE J4002.
H-point devices are used during vehicle design and development to establish interior reference points and
dimensions for occupant packaging, and to validate the location of these key reference points and dimensions
on physical properties during audits.
H-point devices are also used for the design and validation of seats. However, in these instances, the
reference points and dimensions are defined relative to the seat structure or surface, rather than the vehicle's
interior. The procedures for positioning the H-point devices in seats do not require the use of the shoe tool or
leg segments.
For convenience and simplicity, many terms associated with H-point devices use human body parts in their
name. However, they should not be construed as measures that indicate occupant accommodation, human
capabilities, or comfort. H-point devices do not represent the size or posture of any category of occupant.
a) Key differences from ISO 6549
Compared to the H-point machine (HPM) specified in ISO 6549, the HPM specified in this International
Standard provides improved repeatability, greater ease of use, as well as additional features and
measurement capabilities. All efforts were made to achieve these improvements while minimizing their impact
on the location of reference points and measurements. Several of the changes are discussed below.
1) Separate components
For this HPM, the legs (upper and lower), shoe, cushion pan and back pan are all separate pieces. This
greatly improves the ease of installation.
2) “Legless” manikin
The H-point location is defined without having to attach the legs. This is a major advantage. The procedure
specified in this International Standard is based on installing the HPM without legs. Use of legs is optional.
3) Shoe tool
Several improvements were made to the shoe tool and how it is positioned in the vehicle, including:
i) replacing the pedal reference point (PRP) with a new ball of foot reference point (BOFRP);
ii) specifying a new procedure for positioning the shoe on the pedal.
4) Cushion angle
The cushion angle is now measured independently of thigh angle, and at the same time the other
measurements are made. With the ISO 6549 HPM, cushion angle was measured from the thigh line, and
required a separate installation of the HPM.
5) Lumbar support
The articulation of the back pan assembly allows the HPM specified in this International Standard to be better
seated in contoured seats. It also provides a measurement of lumbar support prominence (LSP). This
measurement provides an indication of the amount the seat back is contoured to provide support for the
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ISO 20176:2011(E)
lumbar spine. The contour of the back pan assembly is most similar to the ISO 6549 H-point machine when
the HPM is in a neutral posture (LSP equals zero).
b) Changes from ISO 20176:2006
The procedures for auditing the seat are essentially unchanged from the first edition. The most significant
change is that the ball of foot (BOF) of the shoe does not have to be on the pedal surface. The HPM shoe can
contact the pedal at any point(s) on the bottom of the shoe. The term pedal reference point (PRP) has been
deleted (since the BOF may not be on the pedal) and replaced by a new term called the ball of foot reference
point (BOFRP). The accelerator heel point (AHP) to BOF distance was changed from 200 mm to 203 mm to
be consistent with ISO 6549, SAE J1100, and vehicle manufacturers around the world.
The following physical modifications were made to the HPM. The flat part of the shoe bottom was extended
from 200 mm to 203 mm. A new scale was added to the top of the shoe to aid in determining the pedal
contact point (PCP). A new H-point divot was added to allow coordinate measuring machine (CMM) point
taking from above. The knee angle scale was recessed to improve its durability and reoriented to improve its
readability. Several figures were revised to illustrate these changes.
The terms pedal plane and pedal plane angle (PPA) have been replaced by shoe plane and shoe plane angle
(SPA). These new terms more accurately convey the meaning. SPA is a side view angle that is provided by
the vehicle manufacturer.

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INTERNATIONAL STANDARD ISO 20176:2011(E)

Road vehicles — H-point machine (HPM-II) — Specifications
and procedure for H-point determination
1 Scope
1)
This International Standard provides the specifications and procedures for using the H-point machine (HPM)
to audit vehicle seating positions. The HPM is a physical tool used to establish key reference points and
2)
measurements in a vehicle. The H-point design tool (HPD) is a simplified computer-aided design (CAD)
version of the HPM, which can be used in conjunction with the HPM to take the optional measurements
specified in this International Standard, or used independently during product design.
These H-point devices provide a method for reliable layout and measurement of occupant seating
compartments or seats. This International Standard specifies the procedures for installing the H-point machine
(HPM) and using the HPM to audit (verify) key reference points and measurements in a vehicle.
The devices are intended for application at designated seating positions. They are not to be construed as
tools that measure or indicate occupant capabilities or comfort. They are not intended for use in defining or
assessing temporary seating, such as folding jump seats.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 4130, Road vehicles — Three-dimensional reference system and fiducial marks — Definitions
SAE J1100, Motor vehicle dimensions
SAE J4002, H-point machine (HPM-II) specifications and procedure for H-point determination — Auditing
vehicle seats
3 Terms and definitions
For the purposes of this document, the terms and definitions given in SAE J1100 and the following apply.
3.1
H-point
point at the pivot centre of the back pan and cushion pan assemblies, located on the lateral centreline of the
H-point device

1) All references to H-point machine or HPM in this International Standard refer to the SAE J4002 H-point machine
(HPM-II), unless otherwise noted.
2) CAD has come to encompass any software system or approach to automotive design and development, and is often
used to refer to CAE (computer-assisted engineering) and CAM (computer-assisted manufacturing) software systems as
well.
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ISO 20176:2011(E)
NOTE 1 The H-point device can be the H-point machine (HPM) or the H-point design tool (HPD).
NOTE 2 The H-point is also the intersection of the cushion line and the torso line. When an H-point device is properly
positioned within a vehicle, either in CAD or in an actual physical property, the location of the H-point relative to the vehicle
is used as a vehicle reference point. If the seat is moved, the location of the H-point within the vehicle is changed.
Therefore, adjustable seats have more than one H-point location, while fixed seats have only one H-point location.
NOTE 3 H-points are often referred to as hip points or hip pivot points. They simulate, but do not precisely represent,
the location of the human hip joint.
3.2
H-point travel path
all possible locations of the H-point provided by the full range of seat adjustments (horizontal, vertical or tilt)
for a given designated seating position
3.3
seating reference point
SgRP
R-point
manufacturer's intended location for a design H-point, which is specifically designated as R-point or SgRP,
and which:
a) is the fundamental reference point used to establish occupant accommodation tools and dimensions;
b) simulates the position of the pivot centre of the human torso and thigh;
c) has coordinates established with respect to the designed vehicle structure;
d) establishes the rearmost normal design driving or riding H-point of each designated seating position,
which accounts for all modes of adjustment, horizontal, vertical and tilt that are available for the seat, but
does not include seat travel used for purposes other than normal driving and riding
NOTE The SgRP is sometimes referred to as the design H-point.
3.4
accelerator heel point
AHP
point representing the heel of shoe location on the depressed floor covering, when the bottom of shoe is in
contact with the undepressed accelerator pedal and the ankle angle is at 87°
NOTE The lateral location (y-coordinate) is aligned with the BOFRP unless shoe interference with side support
structure causes an offset of the AHP from the BOFRP (see 5.1.4.2).
3.5
ball of foot reference point
BOFRP
point representing the ball of foot location on the shoe plane when the H-point machine shoe is set to a
specified shoe plane angle, the bottom of shoe is in contact with the undepressed accelerator pedal, the ball
of foot is aligned with the lateral centreline of the undepressed accelerator pedal in rear view, and the heel of
shoe is at the depressed floor covering
NOTE The BOFRP and AHP are at the same y-coordinate unless there is lateral shoe interference.
3.6
floor reference point, rear passenger
FRP
point at the intersection of the heel of shoe and the depressed floor covering, with the bottom of shoe resting
on the depressed floor covering
NOTE FRP is determined within 127 mm to either side of centreline of occupant, with the shoe or lower leg segment
moved forward to rest against the seat in front (contacting the underseat structure, lower portion of the seat back trim, etc.).
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ISO 20176:2011(E)
3.7
lumbar support prominence
LSP
measure of the back pan shape imposed on the HPM by the contour of the lower seatback
See Table A.4.
3.8
shoe plane angle
SPA
α
SP
angle from horizontal to the bottom of the HPM shoe when the shoe is in contact with the undepressed
accelerator pedal and the shoe heel is at the AHP
NOTE SPA is provided by the vehicle manufacturer or calculated from the manufacturer's published seat height
H30-1 (see 5.1.4).
4 Measurement procedure for the three-dimensional H-point machine
4.1 General
A complete description of the three-dimensional H-point machine is given in Annex A (see Figure 1).
Specifications and tolerances are given in Annex B. A field checking procedure for the HPM is given in
Annex C.

Figure 1 — Side view of HPM, including optional components
The HPM includes divot points that can be used by a coordinate measuring machine (CMM) and in CAD to
fully define the location of the machine in the vehicle space (see A.2.3). Calibrated planar surfaces on the
HPM facilitate field measurement of machine angles using an inclinometer. A scale readout indicates the
lumbar support prominence (LSP) value. An ankle angle scale is provided to aid HPM installation in
long-coupled passenger seating.
Several of the reference points established with an H-point device are required for the subsequent positioning
of other design devices, such as head contours, eyellipses, and reach curves. The most important reference
points established by an H-point device are the H-point, the H-point travel path, the seating reference point
(SgRP), the accelerator heel point (AHP), and the ball of foot reference point (BOFRP). These reference
points are illustrated in Figure A.8.
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ISO 20176:2011(E)
4.2 Summary of installation procedure
4.2.1 Summary
See Table 1.
Table 1 — Summary of installation procedure
Driver position Passenger positions: 2nd and 3rd row
Prepare the physical property. If possible, calibrate the CMM equipment to vehicle grid coordinates
Position the test seat and (if the HPM legs are to be
Position seat to design intent location and attitude installed) the seat in front of the test seat to design intent
location and attitude
Install shoe fixture and shoe tool, if measuring leg and shoe Install shoe tool, if measuring leg and shoe dimensions.
dimensions. Record shoe-based measurements. See 5.1 Record shoe-based measurements. See 6.1
Install and load the cushion pan, and back pan.
If measuring headroom, install headroom fixture before loading the pans. See 7.1.
Determine H-point, torso angle, cushion angle, and LSP. See 4.8
Attach thigh and lower leg segments, if measuring Attach thigh and lower leg segments, if measuring
leg-based dimensions. See 5.1 leg-based dimensions. See 6.1
Determine optional measurements. See 5.2 and 7.1 Determine optional measurements. See 6.2 and 7.1

4.2.2 Measured versus design values
When verifying or auditing a particular designated vehicle seating position, measurements taken with the
three-dimensional HPM are normally compared to the design values indicated by the vehicle manufacturer. If
any measured value is sufficiently close to the manufacturer's design value, the vehicle or seat is considered
to meet the manufacturer's design intent for that measurement. The vehicle manufacturer or a regulatory
agency may provide specifications for the term “sufficiently close”. Two HPM measurements of particular
interest are H-point (SgRP) and torso angle.
4.3 Prepare vehicle and seat
4.3.1 Vehicle
Dimensions shall be measured relative to the vehicle three-dimensional reference system by setting up the
vehicle relative to the fiducial marks in accordance with ISO 4130 as specified by the manufacturer. The
vehicle (or seating buck) shall be levelled prior to any HPM installation or measurement. Once the vehicle is
levelled, care should be taken to not lean on it, rock it, or in some other way knock it off level.
If the accelerator pedal is needed for the measurements, the accelerator pedal shall be held in an
undepressed position by some means. For example, use blocks or clamp the accelerator cable to prevent the
pedal from moving. If the pedal rotates about a pivot, independent of throttle movement, do not restrict that
motion. If the accelerator pedal has fore/aft adjustment, the pedal shall be positioned as specified by the
manufacturer. If no specification is provided, the pedal shall be adjusted to its most forward position in the
vehicle.
4.3.2 Seat
The vehicle shall be preconditioned at the manufacturer's discretion, at a temperature of 19 °C to 26 °C to
ensure that the seat material reaches room temperature. Room relative humidity should be within 50 % ± 5 %.
If this relative humidity is not met, record both relative humidity and room temperature
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ISO 20176:2011(E)
The following considerations are to help ensure that stable, reliable measurements are made across seat
types. If the seat to be checked has never been sat upon, a 70 kg to 80 kg person or device shall be placed
on the seat to flex the cushion and back. Prior to the installation of the HPM, seats should remain unloaded for
30 min at the manufacturer's request. This is to allow the seat and seat materials (e.g. foam) to recover from
compression.
Muslin cloth should be placed over the seat prior to installing the HPM. The muslin cloth may be a single piece
fitting across both seat cushion and seat back, or two pieces, one for the cushion and one for the seat back.
This ensures a constant friction surface across seat fabrics. See B.11.
When using the HPM, interactions can occur between adjacent seating positions (i.e. having an HPM installed
at the centre occupant position can change the results obtained for the outboard occupant position). Therefore,
only one machine should be installed in a particular row of seats during each test.
4.4 Determine the H-point travel path (optional)
If verification of the H-point travel path is desired, the seat's travel path shall be digitized and then translated
to the H-point travel path. First, adjust the seat cushion to the middle of the cushion angle adjustment range.
Next, place one or more registration marks on the side of the seat. The registration mark(s) can be located
anywhere along the side of the seat that can be easily accessed by the CMM equipment. Finally, digitize the
location of the registration mark(s) with the seat in each of four positions: lowest most-rearward, highest
most-rearward, highest most-forward, lowest most-forward. By connecting these four points, the seat's travel
path can be seen more readily. See Figure 2 a) and b).
NOTE For seats without vertical adjustment, only two points need to be taken, most forward and most rearward,
provided the seat track follows a linear path. If the seat track travel path is curved, additional points (between foremost and
rearmost) need to be taken.
4
2
z
1
1
3
x
1
z
x
d)
a) b) c)

a)  Place registration b)  Move seat through c)  Translate seat travel d)  Move seat by (x ,z )
1 1
mark on seat with seat its fore/aft and up/down path by (x,z) to get the from lowest,
at lowest most-rearward travel path H-point travel path most-rearward H-point
position to its SgRP location
Key
1 registration mark
2 registration mark at extremes of seat travel
3 lowest, most-rearward H-point
4 SgRP
Figure 2 — Locating seating reference point from the seat travel path
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ISO 20176:2011(E)
4.5 Adjust seat to design intent
4.5.1 Move seat to design intent position
All adjustable features of the seat shall be set to manufacturer's design intent attitude or position before
installing the HPM.
For seats with an independent vertical adjustment or suspension, the vertical position shall be rigidly fixed in a
position specified by the manufacturer.
The seat registration mark is helpful in positioning the seat at design intent relative to one of the seat's
extreme locations (usually the rearmost, lowest position) determined in 4.4. Normally, the design intent
position specified by the vehicle manufacturer is the SgRP. Figure 2 illustrates a typical way to translate seat
travel to H-point travel, and then to SgRP. After an adjustable seat is positioned at design intent, digitize the
seat registration mark(s).
4.5.2 Torso angle and cushion angle
4.5.2.1 General
Seat torso and cushion angle adjustment procedures for auditing differ depending on whether or not variance
in seat build is of interest.
4.5.2.2 Standard audit: include seat and vehicle build variability
The seat shall be adjusted to the design intent torso angle and cushion angle before installing the HPM. The
vehicle manufacturer (or seat supplier) shall provide information regarding the location and attitude of the
discernable seat structure (e.g. the seat frame), other hard points (e.g. seat controls, pivot points, head
restraint rods), or the amount of adjustment required to attain the desired seat attitude.
4.5.2.3 Optional audit: exclude seat build variability
If the purpose of the audit is to evaluate the build of the vehicle package without accounting for seat build
variability, then the HPM needs to be installed in order to set the seat to the design intent values of torso and
cushion angles.
As the HPM is loaded with weights, torso angle tends to increase and cushion angle tends to decrease. If
torso and cushion angles are adjustable, the initial (unloaded) angles usually differ by about 1° to 2° from the
desired final angles after loading. For example, set the seat back initially to an angle of approximately 20° to
achieve a final torso angle of 22°.
Monitor and readjust torso and cushion angles as necessary during installation of HPM weights in order to
achieve the design intent angles as the final reading (see Table 2). Then, remove the HPM, wait 30 min to
allow the seat materials to recover, and install the HPM a second time for the audit. For this audit, the HPM
installation normally includes the leg and shoe tool, as well as the headroom fixture.
NOTE The seat can also be audited independently of the vehicle.
Table 2 — Optional audit: Adjusting torso and cushion angles during HPM loading
Angle Driver position Passenger positions: 2nd or 3rd row
Initially set the torso angle to approximately 2° If the seat recliner is adjustable, initially set the
more vertical than design intent. Monitor and torso angle to approximately 2° more vertical than
Torso angle A40
adjust if needed during HPM loading to design intent. Monitor and adjust if needed during
achieve design intent HPM loading to achieve design intent
If the seat cushion is adjustable, initially set the cushion angle to be slightly greater than design
Cushion angle A27 intent value. Monitor and readjust as necessary during HPM installation to achieve the design
intent cushion angle as the final reading
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