ISO 19642-6:2019
(Main)Road vehicles — Automotive cables — Part 6: Dimensions and requirements for 600 V a.c. or 900 V d.c. and 1 000 V a.c. or 1 500 V d.c. single core aluminium conductor cables
Road vehicles — Automotive cables — Part 6: Dimensions and requirements for 600 V a.c. or 900 V d.c. and 1 000 V a.c. or 1 500 V d.c. single core aluminium conductor cables
This document specifies the dimensions and requirements for single core cables intended for use in general purpose road vehicle applications where the nominal system voltage is 600 V a.c. or 900 V d.c. and 1 000 V a.c. or 1 500 V d.c. It also applies to the individual conductor cores used in multi core cables. This document specifies requirements for aluminium conductor cables.
Véhicules routiers — Cables automobiles — Partie 6: Dimensions et exigences des câbles en aluminium mono conducteurs de 600 V a.c. ou 900 V c.c. et 1 000 V a.c. ou 1 500 V c.c.
General Information
Standards Content (Sample)
INTERNATIONAL ISO
STANDARD 19642-6
First edition
2019-01
Road vehicles — Automotive cables —
Part 6:
Dimensions and requirements for 600
V a.c. or 900 V d.c. and 1 000 V a.c. or
1 500 V d.c. single core aluminium
conductor cables
Véhicules routiers — Cables automobiles —
Partie 6: Dimensions et exigences des câbles en aluminium mono
conducteurs de 600 V a.c. ou 900 V c.c. et 1 000 V a.c. ou 1 500 V c.c.
Reference number
©
ISO 2019
© ISO 2019
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ii © ISO 2019 – All rights reserved
Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Specifications . 2
4.1 General test conditions . 2
4.2 Safety concerns . 2
4.3 Voltage ratings . 2
4.4 Temperature classes . 2
4.5 Conductor material . 2
4.6 Conductors . 3
4.7 Insulation thickness. 3
4.8 Cable outside diameter . 4
4.9 Representative conductor sizes for testing . 4
4.10 Reference and requirements for the tests according to ISO 19642-2 . 4
5 Requirements . 5
5.1 General . 5
5.2 Dimensional tests . 6
5.2.1 Cable outside diameter. 6
5.2.2 Insulation thickness . 6
5.2.3 Conductor diameter . 6
5.2.4 Cross sectional area . 6
5.2.5 In-process cable outside diameter . 6
5.3 Electrical tests . 6
5.3.1 Conductor resistance . 6
5.3.2 Determination of temperature coefficients . 6
5.3.3 Withstand voltage . 6
5.3.4 Withstand voltage after environmental testing . 6
5.3.5 Insulation faults . 7
5.3.6 Insulation volume resistivity . 7
5.4 Mechanical tests . 7
5.4.1 Strip force . 7
5.4.2 Abrasion . 7
5.4.3 Breaking force of the finished cable . 8
5.4.4 Cyclic bending . 8
5.4.5 Flexibility . 8
5.5 Environmental tests . 9
5.5.1 Test specimen preparation and winding tests . 9
5.5.2 Long term heat ageing, 3 000 h at temperature class rating . 9
5.5.3 Short term heat ageing, 240 h at temperature class rating +25 °C. 9
5.5.4 Thermal overload, 6 h at temperature class rating +50 °C . 9
5.5.5 Pressure test at high temperature . 9
5.5.6 Shrinkage by heat . 9
5.5.7 Low temperature winding . 9
5.5.8 Cold impact . 9
5.5.9 Temperature and humidity cycling .10
5.5.10 Resistance to hot water .10
5.5.11 Resistance to liquid chemicals .10
5.5.12 Durability of cable marking .10
5.5.13 Stress cracking resistance .10
5.5.14 Resistance to ozone .10
5.5.15 Resistance to flame propagation .11
Annex A (informative) ISO conductor sizes, number of strands and strand diameter .14
Annex B (informative) Harness and cable colours .17
Bibliography .18
iv © ISO 2019 – All rights reserved
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www .iso
.org/iso/foreword .html.
This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 32,
Electrical and electronic components and general system aspects.
A list of all parts in the ISO 19642 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/members .html.
Introduction
This document was prepared following a joint resolution to improve the general structure of the ISO
Automotive Electric Cable standards. This new structure adds more clarity and, by defining a new
standard family, opens up the standard for future amendments.
Many other standards currently refer to ISO 6722-1, ISO 6722-2 and ISO 14572. So these standards
will stay valid at least until the next scheduled systematic review and will be replaced later on by the
ISO 19642 series.
For new Automotive Cable Projects customers and suppliers are advised on using the ISO 19642 series.
vi © ISO 2019 – All rights reserved
INTERNATIONAL STANDARD ISO 19642-6:2019(E)
Road vehicles — Automotive cables —
Part 6:
Dimensions an
...
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