Components for slings - Safety - Part 4: Links, Grade 8

This part of EN 1677 specifies requirements for forged or welded steel master links, intermediate master links, master link assemblies and lower terminal links of grade 8 up to 132 t WLL, mainly for use in:
-   chain slings according to EN 818-4
-   steel wire rope slings
-   textile slings according to EN 1492-1:2000, EN 1492-2:2000.
intended for lifting objects, materials or goods.
This Part of EN 1677 does not apply to hand forged links.
The hazards covered by this Part of EN 1677 are identified in clause 4.
Annex ZA gives the relationship with EU-Directives.

Einzelteile für Anschlagmittel - Sicherheit - Teil 4: Einzelglieder, Güteklasse 8

Dieser Teil von EN 1677 legt Anforderungen für geschweißte oder geschmiedete Aufhänge-, Zwischen- und Endglieder und Aufhängegarnituren aus Stahl in Güteklasse 8 im Bereich bis 132 t Tragfähigkeit fest, die hauptsächlich Verwendung finden in:
   Anschlagketten nach EN 818-4;
   Anschlagseilen aus Stahldraht;
   textilen Anschlagmitteln nach EN 1492-1:2000 und EN 1492-2:2000,
die zum Heben von Gegenständen, Materialien und Gütern vorgesehen sind.
Dieser Teil von EN 1677 gilt nicht für handgeschmiedete Einzelglieder.
Die Gefährdungen, die durch diesen Teil von EN 1677 abgedeckt werden, sind in Abschnitt 4 aufgeführt.
Die Anhänge ZA und ZB geben den Zusammenhang mit EG-Richtlinien an.

Accessoires pour élingues - Sécurité - Partie 4: Mailles, Classe 8

La présente partie de l'EN 1677 spécifie les prescriptions requises pour les mailles de tête, les mailles de tête
intermédiaires, les assemblages de mailles de tête et les mailles d'extrémité inférieure forgées ou soudées de
classe 8 de charge maximale d'utilisation inférieure à 132 t utilisées principalement dans :
- des élingues en chaînes selon l'EN 818-4 ;
- des élingues en câbles d'acier ;
- des élingues textiles selon les EN 1492-1:2000 et EN 1492-2:2000.
prévues pour le levage d'objets, de matériels ou de marchandises.
La présente partie de l'EN 1677 ne s'applique pas aux mailles forgées à la main.
Les risques couverts par la présente norme sont identifiés dans l'article 4.
!Les Annexes ZA et ZB donnent la relation avec les Directives UE."

Sestavni deli obes - Varnost - 4. del: Členi, kakovostni razred 8

General Information

Status
Published
Publication Date
09-Dec-2008
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
08-Dec-2008
Due Date
12-Feb-2009
Completion Date
10-Dec-2008

Relations

Standard
SIST EN 1677-4:2001+A1:2009
English language
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Standards Content (Sample)


2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Einzelteile für Anschlagmittel - Sicherheit - Teil 4: Einzelglieder, Güteklasse 8Accessoires pour élingues - Sécurité - Partie 4: Mailles, Classe 8Components for slings - Safety - Part 4: Links, Grade 853.020.30Pribor za dvigalno opremoAccessories for lifting equipmentICS:Ta slovenski standard je istoveten z:EN 1677-4:2000+A1:2008SIST EN 1677-4:2001+A1:2009en,fr,de01-januar-2009SIST EN 1677-4:2001+A1:2009SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1677-4:2000+A1
November 2008 ICS 53.020.30 Supersedes EN 1677-4:2000 English Version
Components for slings - Safety - Part 4: Links, Grade 8
Accessoires pour élingues - Sécurité - Partie 4: Mailles, Classe 8
Einzelteile für Anschlagmittel - Sicherheit - Teil 4: Einzelglieder, Güteklasse 8 This European Standard was approved by CEN on 30 September 2000 and includes Amendment 1 approved by CEN on 9 September 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1677-4:2000+A1:2008: ESIST EN 1677-4:2001+A1:2009

!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC"""".19 Annex ZB (informative)
!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC"""".20
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
NOTE This term has the same meaning as the term maximum working load used in annex A of EN 292-2:1991/A1:1995.
3.2
manufacturing proof force (MPF) force applied to the link during the manufacturing proof test.
3.3
breaking force (BF) maximum force reached during the static tensile test of the link at the end of which the link fails to retain the load.
3.4
sling assembly consisting of chain, wire rope or textile joined to upper and lower terminals suitable for attaching loads to the hook of a crane or other lifting machine.
3.5
master link link forming the upper terminal of a sling by means of which the sling is attached to the hook of a crane or other lifting machine.
3.6
intermediate master link link used to connect one or two legs of a sling to a master link.
3.7
master link assembly assembly consisting of a master link together with two intermediate master links.
lower terminal link, hook or other device fitted at the end of a leg of a sling, remote from the master link or upper terminal.
3.9
traceability code series of letters and/or numbers marked on a link that enable its manufacturing history, including the identity of the cast of steel used, to be traced.
3.10
lot specified number of links from which samples are selected for testing purposes and that have been manufactured from the same cast of steel and subjected to the same heat treatment process.
3.11
integral joining device means of connection that does not depend on welding and is integrated with the link.
3.12 total ultimate elongation total extension at the point of fracture of the link expressed as a percentage of the internal length of the test sample.
3.13
competent person designated person, suitably trained, qualified by knowledge and practical experience, and with the necessary instruction to enable the required test and examination to be carried out.
NOTE 4.18 of EN ISO 9002:1994 gives guidance on training.
4 Hazards Accidental release of a load or, release of a load due to failure of a link puts at risk, either directly or indirectly, the safety or health of those persons within the danger zone. In order to provide the necessary strength and durability of links, this Part of EN 1677 gives requirements for the design, manufacture and testing to ensure that specified levels of performance are met. Since failure can be caused by the incorrect choice of grade and specification of link, this Part of EN 1677 also gives requirements for marking and the manufacturer’s certificate. Errors in fitting can also lead to failure and this Part of EN 1677 contains dimensional requirements to allow correct fit. Risk of injury due to sharp edges, sharp angles or rough surfaces when handling is also covered by this standard. Those aspects of safe use associated with good practice are given in prEN 818-6:1999. Table 1 contains those hazards which require action to reduce risk identified by risk assessment as being specific and significant for links of grade 8.
inadequacy of strength 4.1.2.3 5
4.1.2.5 5
4.2.4 5
1.7.3 7
1.7.4 9 1.3 Cutting hazard 1.3.4 5.4 1.8 Friction or abrasion hazard 1.3.4 5.4 15 Error of fitting hazard 1.5.4 9
5.2
5 Safety requirements 5.1 Design Links shall be either: a) parallel-sided links produced by forging or welding; NOTE Forged links may be with or without integral joining devices. b) pear shaped links with integral joining devices (i.e. links with unequal radii at either end) produced by forging. Parts of integral joining devices, such as pins and their securing elements, shall be so designed and manufactured that, after assembly, no unintended displacement can occur. NOTE The effects of wear, corrosion of securing elements or rough usage should be considered. 5.2 Dimensions The internal dimensions of links covered by this part of EN 1677 shall be such as to ensure articulation so that the force imposed is transmitted in the intended direction. The cross-section of links shall be so as to conform to 5.5. NOTE This requirement permits a varying shape and area of cross-section. The internal length and internal width of parallel sided master links shall be as in table 2. The internal length of pear shaped master links shall be WLL53 minimum (in mm) and the internal width at the widest point WLL27 minimum (in mm) where the WLL is given in tonnes. Table 2 — Internal length and width of parallel sided master links WLL minimum internal length minimum internal width ≤ 25 t 58 WLL 31,5 WLL > 25 t 45 WLL 25 WLL SIST EN 1677-4:2001+A1:2009

-40 °C to 400 °C. The steel shall contain no more sulfur and phosphorus than the limits given in table 3. Table 3 — Sulfur and phosphorous content
Maximum mass content as determined by Element Cast analysis % Check analysis % Sulfur 0,025 0,030 Phosphorus 0,025 0,030
5.3.1.4.2 Forged links The steel shall contain at least two of the three alloying elements, in the minimum percentages shown in
table 4. Table 4 — Chemical composition - alloying elements Element Minimum mass content as determined by cast analysis
% (m/m) Nickel 0,40 Chromium 0,40 Molybdenum 0,15
1 h. NOTE A method of verification is as follows. After the links have been reheated to and maintained for 1 h at 400 °C and then cooled to room temperature; they should conform in the finished condition to 5.5.2 and 5.5.3. Surface hardening shall not be used. 5.4 Manufacturing methods and workmanship 5.4.1 Manufacture 5.4.1.1 Forged links Each forged link shall be hot forged in one piece. Excess metal from the forging operation shall be removed cleanly leaving the surface free from sharp edges. After heat treatment, furnace scale shall be removed. Edges of machined surfaces shall be rounded to ensure attainment of mechanical properties a
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