SIST EN 13411-9:2021
(Main)Terminations for steel wire ropes - Safety - Part 9: Solid thimbles
Terminations for steel wire ropes - Safety - Part 9: Solid thimbles
This document specifies the minimum requirements for solid thimbles made of steel or cast iron for terminations of stranded steel wire ropes.
This document is applicable to ferrule-secured terminations with solid thimbles in combination with ferrules according to EN 13411-3, that have an efficiency factor KT of at least 0,9, and to spliced terminations with solid thimbles according to EN 13411-2, that have an efficiency factor KT of at least 0,8, which are used as accessories for steel wire ropes, such as slings or wire rope assemblies, having a lifting, lowering or load-bearing effect in hoisting equipment.
Examples of designs of solid thimbles are given in informative Annex B and C.
Round thimbles are not subject to this document.
This document is applicable to ferrule-secured terminations that are manufactured after the date of publication of this document.
Hazards that are dealt with in this document are listed in Clause 4.
Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 9: Vollkauschen
Dieses Dokument legt die Mindestanforderungen für Vollkauschen aus Stahl oder Gusseisen für Endverbindungen von Stahldrahtseilen fest.
Dieses Dokument ist anwendbar auf verpresste Seil-Endverbindungen mit Vollkauschen in Verbindung mit Pressklemmen nach EN 13411 3, welche einen Wirkungsgradfaktor KT von mindestens 0,9 haben und gespleißten Endverbindungen nach EN 13411 2 mit Vollkauschen, welche einen Wirkungsgradfaktor KT von mindestens 0,8 haben und als Zubehör für Stahldrahtseile, wie Anschlagmittel oder Drahtseilbaugruppen, mit Hebe-, Senk- oder Tragwirkung in Hebezeugen verwendet werden.
Beispiele für Ausführungen von Vollkauschen sind in den informativen Anhängen B und C gegeben.
Runde Kauschen sind nicht Gegenstand dieses Dokuments.
Dieses Dokument ist anwendbar für verpresste Seil-Endverbindungen, die nach dem Veröffentlichungsdatum dieser Norm hergestellt werden.
Gefährdungen, die in diesem Dokument behandelt werden, sind in Abschnitt 4 angegeben.
Terminaisons pour câbles en acier - Sécurité - Partie 9: Cosses pleines
Le présent document précise les prescriptions minimales applicables aux cosses pleines en acier ou en fonte pour les terminaisons de câbles en acier toronnés.
Le présent document s'applique aux terminaisons à boucle manchonnée avec des cosses pleines conformes à l’EN 13411-3, ayant un facteur d'efficacité KT d'au moins 0,9, ainsi qu’aux terminaisons épissées avec des cosses pleines conformes à l’EN 13411-2, ayant un facteur d'efficacité KT d'au moins 0,8, qui sont utilisées comme accessoires pour les câbles en acier, tels que les élingues ou câblages en acier, ayant un effet de levage, de descente ou de portage dans l'équipement de levage.
Des exemples de conception de cosses pleines sont donnés dans les Annexes B et C informatives.
Les cosses rondes ne sont pas couvertes par le présent document.
Le présent document s’applique aux terminaisons à boucle manchonnée fabriquées après sa date de publication.
Les phénomènes dangereux traités dans le présent document sont détaillés à l'Article 4.
Zaključki jeklenih žičnih vrvi - Varnost - 9. del: Trdna vrvna srca
General Information
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 13411-9:2021
01-september-2021
Zaključki jeklenih žičnih vrvi - Varnost - 9. del: Trdna vrvna srca
Terminations for steel wire ropes - Safety - Part 9: Solid thimbles
Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 9: Vollkauschen
Terminaisons pour câbles en acier - Sécurité - Partie 9: Cosses pleines
Ta slovenski standard je istoveten z: EN 13411-9:2021
ICS:
53.020.30 Pribor za dvigalno opremo Accessories for lifting
equipment
77.140.99 Drugi železni in jekleni izdelki Other iron and steel products
SIST EN 13411-9:2021 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 13411-9:2021
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SIST EN 13411-9:2021
EN 13411-9
EUROPEAN STANDARD
NORME EUROPÉENNE
April 2021
EUROPÄISCHE NORM
ICS 21.060.70; 53.020.30
English Version
Terminations for steel wire ropes - Safety - Part 9: Solid
thimbles
Terminaisons pour câbles en acier - Sécurité - Partie 9: Endverbindungen für Drahtseile aus Stahldraht -
Cosses pleines Sicherheit - Teil 9: Vollkauschen
This European Standard was approved by CEN on 20 December 2020.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13411-9:2021 E
worldwide for CEN national Members.
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SIST EN 13411-9:2021
EN 13411-9:2021 (E)
Contents Page
European foreword . 3
1 Scope . 4
2 Normative references . 4
3 Terms and definitions . 5
4 List of hazards . 5
5 Safety requirements and/or protective measures . 5
5.1 Material . 5
5.2 Design . 5
5.3 Type testing . 6
5.3.1 General . 6
5.3.2 Sampling . 6
5.3.3 Tensile test . 6
5.3.4 Fatigue test . 6
6 Verification of the safety requirements . 6
6.1 Qualification of personnel . 6
6.2 Type testing . 7
6.2.1 Tensile test . 7
6.2.2 Fatigue test . 7
6.3 Material . 7
6.4 Design . 7
7 Reusability . 7
8 User information . 8
8.1 Marking . 8
8.2 Test certificate. 8
Annex A (normative) Dimensions . 9
Annex B (informative) Specification for one design of a solid thimble . 11
Annex C (informative) Specification for another design of a solid thimble . 15
Bibliography . 19
2
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SIST EN 13411-9:2021
EN 13411-9:2021 (E)
European foreword
This document (EN 13411-9:2021) has been prepared by Technical Committee CEN/TC 168 “Chains,
ropes, webbing, slings and accessories”, the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by October 2021, and conflicting national standards shall
be withdrawn at the latest by October 2021.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
EN 13411, under the general title Terminations for steel wire ropes — Safety, consists of the following
parts:
— Part 1: Thimbles for steel wire rope slings
— Part 2: Splicing of eyes for wire rope slings
— Part 3: Ferrules and ferrule-securing
— Part 4: Metal and resin socketing
— Part 5: U-bolt wire rope grips
— Part 6: Asymmetric wedge socket
— Part 7: Symmetric wedge socket
— Part 8: Swage terminals and swaging
— Part 9: Solid thimbles
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
3
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SIST EN 13411-9:2021
EN 13411-9:2021 (E)
1 Scope
This document specifies the minimum requirements for solid thimbles made of steel or cast iron for
terminations of stranded steel wire ropes.
This document is applicable to ferrule-secured terminations with solid thimbles in combination with
ferrules (see EN 13411-3), that have an efficiency factor K of at least 0,9, and to spliced terminations
T
with solid thimbles (see EN 13411-2), that have an efficiency factor K of at least 0,8, which are used as
T
accessories for steel wire ropes, such as slings or wire rope assemblies, having a lifting, lowering or load-
bearing effect in hoisting equipment.
Examples of designs of solid thimbles which meet the requirements of this standard are given in
informative Annexes B and C.
Round thimbles (thimble with rotational symmetry around the bore) are not subject to this document.
This document is applicable to ferrule-secured terminations that are manufactured after the date of
publication of this document.
Hazards that are dealt with in this document are listed in Clause 4.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 1562:2019, Founding - Malleable cast irons
EN 1563:2018, Founding - Spheroidal graphite cast irons
EN 10025 (all parts), Hot rolled products of structural steels
EN 10293:2015, Steel castings - Steel castings for general engineering uses
EN 10340:2007, Steel castings for structural uses
EN 12385-2:2002+A1:2008, Steel wire ropes - Safety - Part 2: Definitions, designation and classification
EN 13411-3:2004+A.1:2008, Terminations for steel wire ropes - Safety - Part 3: Ferrules and ferrule-
securing
EN ISO 1461:2009, Hot dip galvanized coatings on fabricated iron and steel articles - Specifications and test
methods (ISO 1461:2009)
EN ISO 7500-1:2018, Metallic materials - Calibration and verification of static uniaxial testing machines -
Part 1: Tension/compression testing machines - Calibration and verification of the force-measuring system
(ISO 7500-1:2018)
EN ISO 12100:2010, Safety of machinery - General principles for design - Risk assessment and risk reduction
(ISO 12100:2010)
4
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SIST EN 13411-9:2021
EN 13411-9:2021 (E)
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN 12385-2 and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at https://www.iso.org/obp
3.1
nominal thimble size
size of the nominal rope diameter (d) for which the thimble was primarily designed
4 List of hazards
This clause contains hazards and hazardous situations, as far as they are dealt with in this document,
identified by risk assessment as significant for solid thimbles and which require action to eliminate or
reduce the risk.
Accidental release of a load due to failure of the solid thimble directly or indirectly endangers the life or
health of those persons within the danger zone.
In order to exhibit the required strength and endurance, this document specifies requirements for the
design, manufacture and testing of solid thimbles, to ensure that the required level of performance is
obtained.
Assembly faults can also lead to premature failure. This document contains requirements regarding the
dimensions enabling the correct assembly.
The following hazardous events according to EN ISO 12100:2010, B.4, that are recognized as being typical
for solid thimbles for general purposes, are covered by this document:
— contact with rough surfaces, sharp edges and corners as well as protruding parts, the origin of which
relates to the shape and/or superficial finishing;
— break-up during operation, the origin of which relates to the mechanical strength, which can result
in hazard to hand and/or falling parts.
5 Safety requirements and/or protective measures
5.1 Material
The material used to manufacture the thimbles shall be steel according to EN 10025, cast steel according
to EN 10293 or EN 10340, respectively, malleable cast iron according to EN 1562 or spheroidal graphite
cast iron according to EN 1563.
Hot-dip galvanized zinc coatings shall be applied according to EN ISO 1461.
5.2 Design
Solid thimbles shall be free of cracks, surface defects and sharp edges, which may compromise the
stability of the solid thimble or damage the rope.
5
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SIST EN 13411-9:2021
EN 13411-9:2021 (E)
5.3 Type testing
5.3.1 General
A type test consisting of a tensile test according to 5.3.3 and a fatigue test according to 5.3.4 shall verify
that the design, material and manufacturing process of the solid thimble with the dimensions specified in
Annex A can resist the maximum loads that are expected under normal operating conditions.
Each modification, e.g. of the material, the manufacturing process or dimensions, that is likely to
compromise the safety of the solid thimble, requires type testing of the modified solid thimble according
to 6.2.
For type testing, maximum permissible diameter of each bore diameter and the minimum thickness
between the root of the groove and the bore for which the thimble is designed, shall be used.
The bolt clearance for type testing of the solid thimble should be less than or equal to 10 % of the bore
diameter, but should not exceed 3mm.
5.3.2 Sampling
Where the solid thimble design follows a mathematical progression throughout a given size range, rope
diameter within that range for which the system is d
...
SLOVENSKI STANDARD
oSIST prEN 13411-9:2020
01-februar-2020
Zaključki jeklenih žičnih vrvi - Varnost - 9. del: Trdna vrvna srca
Terminations for steel wire ropes - Safety - Part 9: Solid thimbles
Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 9: Vollkauschen
Terminaisons pour câbles en acier - Sécurité - Partie 9: Cosses pleines
Ta slovenski standard je istoveten z: prEN 13411-9
ICS:
53.020.30 Pribor za dvigalno opremo Accessories for lifting
equipment
77.140.99 Drugi železni in jekleni izdelki Other iron and steel products
oSIST prEN 13411-9:2020 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN 13411-9:2020
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oSIST prEN 13411-9:2020
DRAFT
EUROPEAN STANDARD
prEN 13411-9
NORME EUROPÉENNE
EUROPÄISCHE NORM
December 2019
ICS 21.060.70; 53.020.30
English Version
Terminations for steel wire ropes - Safety - Part 9: Solid
thimbles
Terminaisons pour câbles en acier - Sécurité - Partie 9: Endverbindungen für Drahtseile aus Stahldraht -
Cosses pleines Sicherheit - Teil 9: Vollkauschen
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 168.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2019 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 13411-9:2019 E
worldwide for CEN national Members.
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oSIST prEN 13411-9:2020
prEN 13411-9:2019 (E)
Contents Page
European foreword . 3
1 Scope . 4
2 Normative references . 4
3 Terms and definitions . 5
4 List of hazards . 5
5 Safety requirements and/or protective measures . 5
5.1 Material . 5
5.2 Design . 5
5.3 Type testing . 6
5.3.1 General . 6
5.3.2 Sampling . 6
5.3.3 Tensile test . 6
5.3.4 Fatigue test . 6
6 Verification of the safety requirements . 6
6.1 Qualification of personnel . 6
6.2 Type testing . 7
6.2.1 Tensile test . 7
6.2.2 Fatigue test . 7
6.3 Material . 7
6.4 Design . 7
7 Reusability . 7
8 User information . 8
8.1 Marking . 8
8.2 Test certificate. 8
Annex A (normative) Dimensions . 9
Annex B (informative) Specification for one design of a solid thimble . 11
B.1 General . 11
B.2 Material . 11
B.3 Dimensions . 11
B.4 Design . 11
Annex C (informative) Specification for another design of a solid thimble . 15
C.1 General . 15
C.2 Material . 15
C.3 Dimensions . 15
C.4 Design . 17
Bibliography . 18
2
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oSIST prEN 13411-9:2020
prEN 13411-9:2019 (E)
European foreword
This document (prEN 13411-9:2019) has been prepared by Technical Committee CEN/TC 168 “Chains,
ropes, webbing, slings and accessories”, the secretariat of which is held by BSI.
This document is currently submitted to the CEN Enquiry.
This document (prEN 13411-9:2016) has been prepared by Technical Committee CEN/TC 168 “Chains,
ropes, webbing, slings and accessories”, the secretariat of which is held by BSI.
This document is a working document.
EN 13411, under the general title Terminations for steel wire ropes — Safety, consists of the following
parts:
— Part 1: Thimbles for steel wire rope slings
— Part 2: Splicing of eyes for wire rope slings
— Part 3: Ferrules and ferrule-securing
— Part 4: Metal and resin socketing
— Part 5: U-bolt wire rope grips
— Part 6: Asymmetric wedge socket
— Part 7: Symmetric wedge socket
— Part 8: Swage terminals and swaging
— Part 9: Solid thimbles
3
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oSIST prEN 13411-9:2020
prEN 13411-9:2019 (E)
1 Scope
This document specifies the minimum requirements for solid thimbles made of steel or cast iron for
terminations of stranded steel wire ropes.
This document is applicable to ferrule-secured terminations with solid thimbles in combination with
ferrules according to EN 13411-3, that have an efficiency factor K of at least 0,9, and to spliced
T
terminations with solid thimbles according to EN 13411-2, that have an efficiency factor K of at least
T
0,8, which are used as accessories for steel wire ropes, such as slings or wire rope assemblies, having a
lifting, lowering or load-bearing effect in hoisting equipment.
Examples of designs of solid thimbles are given in informative Annex B and C.
Round thimbles are not subject to this document.
This document is applicable to ferrule-secured terminations that are manufactured after the date of
publication of this document.
Hazards that are dealt with in this document are listed in Clause 4.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
EN 1562, Founding — Malleable cast irons
EN 1563, Founding — Spheroidal graphite cast irons
EN 10025 (all parts), Hot rolled products of structural steels
EN 10293, Steel castings — Steel castings for general engineering uses
EN 10340, Steel castings for structural uses
EN 12385-2, Steel wire ropes — Safety — Part 2: Definitions, designation and classification
EN 13411-3, Terminations for steel wire ropes — Safety — Part 3: Ferrules and ferrule-securing
EN ISO 7500-1, Metallic materials — Calibration and verification of static uniaxial testing machines —
Part 1: Tension/compression testing machines — Calibration and verification of the force-measuring
system
EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk
reduction (ISO 12100:2010)
4
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oSIST prEN 13411-9:2020
prEN 13411-9:2019 (E)
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN 12385-2 and the following
apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
3.1
nominal thimble size
size of the nominal rope diameter (d) for which the thimble was primarily designed
4 List of hazards
This clause contains hazards and hazardous situations, as far as they are dealt with in this document,
identified by risk assessment as significant for solid thimbles and which require action to eliminate or
reduce the risk.
Accidental release of a load due to failure of the solid thimble directly or indirectly endangers the life or
health of those persons within the danger zone.
In order to exhibit the required strength and endurance, this document specifies requirements for the
design, manufacture and testing of solid thimbles, to ensure that the required level of performance is
obtained.
Assembly faults can also lead to premature failure. This document contains requirements regarding the
dimensions enabling the correct assembly.
The following hazardous events according to EN ISO 12100:2010, B.4, that are recognized as being
typical for solid thimbles for general purposes, are covered by this document:
Contact with rough surfaces, sharp edges and corners as well as protruding parts, the origin of which
relates to the shape and/or superficial finishing.
Break-up during operation, the origin of which relates to the mechanical strength, which can result in
hazard to hand and/or falling parts.
5 Safety requirements and/or protective measures
5.1 Material
The material used to manufacture the thimbles shall be steel according to EN 10025, cast steel
according to EN 10293 or EN 10340, respectively, malleable cast iron according to EN 1562 or
spheroidal graphite cast iron according to EN 1563.
NOTE If hot-dip galvanized zinc coatings are applied, they are expected to be applied according to
EN ISO 1461.
5.2 Design
Solid thimbles shall be free of cracks, surface defects and sharp edges, which may compromise the
stability of the solid thimble or damage the rope.
5
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oSIST prEN 13411-9:2020
prEN 13411-9:2019 (E)
5.3 Type testing
5.3.1 General
A type test consisting of a tensile test according to 5.3.3 and a fatigue test according to 5.3.4 shall verify
that the design, material and manufacturing process of the solid thimble with the dimensions specified
in this document can resist the maximum loads that are expected under normal operating conditions.
Each modification, e.g. of the material, the manufacturing process or dimensions, that is likely to
compromise the safety of the solid thimble, re
...
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