Safety of machinery - Mechanical safety data for physical contacts between moving machinery and persons (ISO/DIS 21260:2018)

This European Standard defines limits for physical contacts between machines and humans that are caused by movement of the machine as part of its intended use or foreseeable misuse. It covers all types of machines that are designed to function where people can be present without physical barriers and as a result can contact those people. It also covers hazardous mechanical contacts of humans with surroundings that are caused by human fall originated by the movement of a machine. It includes machines that contact people as part of their function and machines that do not require human contact. It encompasses interactions that are intentional or unintentional.
Machines include but are not limited to, fixed robots, mobile robots, collaborative robots, vehicles, machine tools, moving equipment, doors and powered doors, flying robots, exoskeletons, care and domestic servant robots, hand tools.
Requirements that are mandated by local, national or international regulations take precedence over this standard.
Medical devices are not covered by this European Standard.

Sicherheit von Maschinen - Mechanische sicherheitsbezogene Daten zu physischen Kontakten zwischen beweglichen Maschinen oder sich bewegenden Maschinenteilen und Personen (ISO/DIS 21260:2018)

Sécurité des machines - Données de sécurité mécanique pour les contacts physiques entre des machines en mouvement ou des parties mobiles de machines et des personnes (ISO/DIS 21260:2018)

Varnost strojev - Varnostni podatki v zvezi z mehaniko o fizičnih stikih med premikanjem strojev in oseb (ISO/DIS 21260:2018)

General Information

Status
Not Published
Public Enquiry End Date
19-Dec-2018
Technical Committee
Current Stage
4020 - Public enquire (PE) (Adopted Project)
Start Date
10-Oct-2018
Due Date
27-Feb-2019
Completion Date
17-Dec-2018

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SLOVENSKI STANDARD
oSIST prEN ISO 21260:2018
01-december-2018
9DUQRVWVWURMHY9DUQRVWQLSRGDWNLY]YH]L]PHKDQLNRRIL]LþQLKVWLNLKPHG
SUHPLNDQMHPVWURMHYLQRVHE ,62',6
Safety of machinery - Mechanical safety data for physical contacts between moving
machinery and persons (ISO/DIS 21260:2018)
Sicherheit von Maschinen - Mechanische sicherheitsbezogene Daten zu physischen
Kontakten zwischen beweglichen Maschinen oder sich bewegenden Maschinenteilen
und Personen (ISO/DIS 21260:2018)
Sécurité des machines - Données de sécurité mécanique pour les contacts physiques
entre des machines en mouvement ou des parties mobiles de machines et des
personnes (ISO/DIS 21260:2018)
Ta slovenski standard je istoveten z: prEN ISO 21260
ICS:
13.110 Varnost strojev Safety of machinery
oSIST prEN ISO 21260:2018 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN ISO 21260:2018

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oSIST prEN ISO 21260:2018
DRAFT INTERNATIONAL STANDARD
ISO/DIS 21260
ISO/TC 199 Secretariat: DIN
Voting begins on: Voting terminates on:
2018-10-04 2018-12-27
Safety of machinery — Mechanical safety data for physical
contacts between moving machinery or moving parts of
machinery and persons
Sécurité des machines — Données de sécurité mécanique pour les contacts physiques entre des machines en
mouvement ou des parties mobiles de machines et des personnes
ICS: 13.110
THIS DOCUMENT IS A DRAFT CIRCULATED
This document is circulated as received from the committee secretariat.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
ISO/CEN PARALLEL PROCESSING
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 21260:2018(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
©
PROVIDE SUPPORTING DOCUMENTATION. ISO 2018

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oSIST prEN ISO 21260:2018
ISO/DIS 21260:2018(E)
ISO/DIS 21260:2018(E)

Contents Page
Foreword . vi
Introduction . vii
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Risk assessment and risk reduction . 2
4.1 General . 2
4.2 Strategy for risk reduction from ISO 12100 . 4
4.3 Risk reduction . 4
4.3.1 Hazard elimination or risk reduction by design . 4
4.3.2 Risk reduction by safeguarding . 4
4.3.3 Risk reduction by the provision of information for use about th e r esid ual risk . 4
5 Methodology . 5
6 Classification of machine-human contact . 6
6.1 General . 6
6.2 Group 1 (G1) — High frequency contact . 6
6.3 Group 2 (G2) — Occasional contact . 7
6.4 Group 3 (G3) — Rare co ntact . 7
6.5 Group 4 (G4) — Static or quasi-static contact . 7
6.6 Group 5 (G5) — Sliding contact . 7
7 Contact parameters. 7
7.1 General . 7
7.2 Energy transfer . 8
7.3 Energy transferred per unit area . 9
7.4 Dynamic force . 9
8 Contact thresholds . 10
8.1 General . 10
8.2 Threshold values — Group 1, group 2 and group 3 contacts . 10
8.3 Threshold values — Group 4 contacts . 11
8.3.1 General . 11
8.3.2 Contact to lift or move a person . 11
8.4 Threshold values — Group 5 contacts . 11
9 Instructions/Information for use . 12
10 Verification and validation . 12
10.1 Verification of contact conditions . 12
COPYRIGHT PROTECTED DOCUMENT
10.2 Requi rem ents . 13
© ISO 2018
10.3 Validation . 13
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
10.4 Control system verification and validation . 13
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
Annex A (informative) Model for mechanically caused pain and injury during contact . 14
below or ISO’s member body in the country of the requester.
Annex B (informative) Contact energy transfer . 15
ISO copyright office
CP 401 • Ch. de Blandonnet 8
B.1 General . 15
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org © ISO 2018 – All rights reserved
iii
Published in Switzerland

ii © ISO 2018 – All rights reserved

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oSIST prEN ISO 21260:2018
ISO/DIS 21260:2018(E)
Contents Page
Foreword . vi
Introduction . vii
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Risk assessment and risk reduction . 2
4.1 General . 2
4.2 Strategy for risk reduction from ISO 12100 . 4
4.3 Risk reduction . 4
4.3.1 Hazard elimination or risk reduction by design . 4
4.3.2 Risk reduction by safeguarding . 4
4.3.3 Risk reduction by the provision of information for use about the residual risk . 4
5 Methodology . 5
6 Classification of machine-human contact . 6
6.1 General . 6
6.2 Group 1 (G1) — High frequency contact . 6
6.3 Group 2 (G2) — Occasional contact . 7
6.4 Group 3 (G3) — Rare co ntact . 7
6.5 Group 4 (G4) — Static or quasi-static contact . 7
6.6 Group 5 (G5) — Sliding contact . 7
7 Contact parameters. 7
7.1 General . 7
7.2 Energy transfer . 8
7.3 Energy transferred per unit area . 9
7.4 Dynamic force . 9
8 Contact thresholds . 10
8.1 General . 10
8.2 Threshold values — Group 1, group 2 and group 3 contacts . 10
8.3 Threshold values — Group 4 contacts . 11
8.3.1 General . 11
8.3.2 Contact to lift or move a person . 11
8.4 Threshold values — Group 5 contacts . 11
9 Instructions/Information for use . 12
10 Verification and validation . 12
10.1 Verification of contact conditions . 12
10.2 Requirements . 13
10.3 Validation . 13
10.4 Control system verification and validation . 13
Annex A (informative) Model for mechanically caused pain and injury during contact . 14
Annex B (informative) Contact energy transfer . 15
B.1 General . 15
© ISO 2018 – All rights reserved
iii

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oSIST prEN ISO 21260:2018
ISO/DIS 21260:2018(E)
B.2 Energy transfer . 15
B.2.1 General . 15
B.2.2 Large solid object moving freely . 15
B.2.3 Large solid object under continuous power . 17
B.2.4 Large solid object which brakes in response to a contact . 17
B.3 Compliance . 18
B.3.1 General . 18
B.3.2 Large compliant object moving freely . 18
B.3.3 Large compliant object moving under constant power . 18
B.3.4 Large compliant object which brakes in response to contact . 19
B.4 Energy transferred per unit area . 19
B.4.1 General . 19
B.4.2 Small contact areas . 19
B.4.3 Transfer energy or force reduction . 20
Annex C (informative) Examples of possible machine-human contacts . 21
C.1 General . 21
C.2 Example 1: Automatic retraction of an analytical instrument from electron
microscope chamber . 21
C.2.1 General . 21
C.2.2 Product characteristics/requirements . 21
C.2.3 Check for compliance . 21
C.2.4 Conclusion . 22
C.3 Example 2: Simple domestic AGV (concept as an example only) . 22
C.3.1 General . 22
C.3.2 Product characteristics/requirements . 22
C.3.3 Check for compliance . 23
C.3.4 Conclusion . 23
C.4 Example 3: Collapsing telescopic ladder . 24
C.4.1 General . 24
C.4.2 Product characteristics/requirements . 24
C.4.3 Check for compliance . 24
C.4.4 Conclusion . 25
C.5 Example 4: Repositioning of a motor driven height adjustable desk. 25
C.5.1 General . 25
C.5.2 Product characteristics/requirements . 26
C.5.3 Check for compliance . 26
C.5.4 Conclusion . 27
Annex D (informative) Contact surface characteristics . 28
D.1 General . 28
D.2 Surface shape and characteristics . 28
D.3 Edges, points and corners . 28
D.4 Surface finish . 28
Annex E (informative) Secondary effects of machine-human contacts . 29
E.1 General . 29
E.2 Fall onto flat surface . 29
E.2.1 General . 29
E.2.2 Floor compliance to reduce injury . 29
Annex F (informative) Threshold values for slight injury . 32
F.1 Application . 32
F.2 Bruise caused by dynamic contact . 32
© ISO 2018 – All rights reserved
iv

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oSIST prEN ISO 21260:2018
ISO/DIS 21260:2018(E)
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of Directive 2006/42/EC aimed to be covered . 34
Bibliography . 35

© ISO 2018 – All rights reserved
v

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oSIST prEN ISO 21260:2018
ISO/DIS 21260:2018(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national
standards bodies (ISO member bodies). The work of preparing International Standards is normally
carried out through ISO technical committees. Each member body interested in a subject for which a
technical committee has been established has the right to be represented on that committee.
International organizations, governmental and non-governmental, in liaison with ISO, also take part in
the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all
matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 199, Safety of machinery.
© ISO 2018 – All rights reserved
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oSIST prEN ISO 21260:2018
ISO/DIS 21260:2018(E)
Introduction
The structure of safety standards in the field of machinery is as follows.
Type-A standards (basic safety standards) give basic concepts, principles for design and general
aspects that can be applied to machinery;
Type-B standards (generic safety standards) dealing with one or more safety aspect(s), or one or more
type(s) of safeguards that can be used across a wide range of machinery:
— type-B1 standards on particular safety aspects (for example, safety distances, surface
temperature, noise);
— type-B2 standards on safeguards (for example, two-hands control devices, interlocking devices,
pressure-sensitive devices, guards);
Type-C standards (machine safety standards) dealing with detailed safety requirements for a
particular machine or group of machines.
This document is a type-B standard as stated in ISO 12100.
This document is of relevance, in particular, for the following stakeholder groups representing the
market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance etc.)
It is possible to be affected by the level of machinery safety achieved with the means of the document by
the above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e. g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
In addition, this document is intended for standardization bodies elaborating type-C standards.
The requirements of this document can be supplemented or modified by a type-C standard.
For machines which are covered by the scope of a type-C standard and which have been designed and
built according to the requirements of that standard, the requirements of that type-C standard take
precedence.
© ISO 2018 – All rights reserved
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oSIST prEN ISO 21260:2018
ISO/DIS 21260:2018(E)
Moving machines and machines with moving parts frequently operate in close proximity to or in the
same physical space as people [e.g. train (access), lift doors, machine tools]. In most circumstances, the
moving parts of the machine make no contact with people. Indeed, wherever possible steps are taken to
prevent any contact.
There are however exceptions, for example closing powered doors or moving guards and in some cases
moving parts of machine tools that contact the operator (e.g. parts of packaging machines). Where this
is the case to prevent injury machine specific limits for the contacts are set by individual type-C
standards.
With increased use of motor driven automation and the introduction of machines that operate with
people collaboratively, machine-human contact caused by machine movements are becoming more
likely and more common.
This document defines non-machine specific limits for con
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