SIST EN ISO 11111-1:2009
(Main)Textile machinery - Safety requirements - Part 1: Common requirements (ISO 11111-1:2009)
Textile machinery - Safety requirements - Part 1: Common requirements (ISO 11111-1:2009)
This part of ISO 11111 specifies safety requirements for frequently occurring hazards common to the types of textile machinery and the hazards of certain machine elements covered by ISO 11111-2 to ISO 11111-7. It is applicable to machinery plant and related equipment intended to be used in the textile industry for the following: - the opening, cleaning, blending, carding, preparation subsequent to carding, spinning and other processing of fibres (staple and filament) and other materials to form yarn or nonwoven material (including felts); - the winding, doubling, twisting, texturing, etc. of yarns and the processing of yarns preparatory to weaving and knitting; - the weaving, knitting, lace-making and similar utilization of yarn, etc., to form fabric; - the formation of braid, cord, strand, rope, twine, net, etc., except take-up reels of stranding and laying machinery; - processes, including the pretreatment, bleaching, dyeing, printing and finishing of fibre, yarn, fabric, braid, cord, etc. and final assembly for despatch; - the piece dyeing of made-up goods; - finishing of warp and weft knitting, including hosiery, other than assembly of the finished product (e.g. sewing); - carpet manufacture, by weaving, tufting and other processes. This part of ISO 11111 applies to all machinery, plant and equipment used during the processes listed above, including equipment to enable automated operation of the machines and processes in either free-standing or complex installations, such as pneumatic fibre transportation, but excluding other transportation between the interfaces of the machines.
Textilmaschinen - Sicherheitsanforderungen - Teil 1: Gemeinsame Anforderungen (ISO 11111-1:2009)
1.1 Dieser Teil von ISO 11111 legt Sicherheitsanforderungen für häufig an Textilmaschinen vorkommende
gemeinsame Gefährdungen und für Gefährdungen durch bestimmte Maschinenelemente fest, die in
ISO 11111-2 bis ISO 11111-7 benannt werden.
1.2 Dieser Teil von ISO 11111 gilt für Maschinen, Anlagen und dazugehörige Einrichtungen, die in der
Textilindustrie für folgende Prozesse verwendet werden:
Öffnen, Reinigen, Mischen, Kardieren und Krempeln, Vorbereitung im Anschluss an das Kardieren und
Krempeln, Spinnen und andere Verarbeitungsverfahren von Fasern (Stapelfasern und Endlosfäden) und
anderen Materialien zu Garnen oder Vliesstoffen (einschließlich Filzen);
Spulen, Fachen, Zwirnen, Texturieren usw. von Garnen und die Verarbeitung von Garnen zur
Vorbereitung für das Weben, Wirken und Stricken;
Weben, Wirken, Stricken, Herstellung von Spitzen und Bordüren und ähnliche Verfahren zur Herstellung
von Flächengebilden aus Garn usw.;
Herstellen von Geflechten, Kordeln, Litzen, Seilen, Bindfäden, Netzen usw., ausgenommen Aufwindetrommeln
von Litzen- und Verseilmaschinen;
Prozesse einschließlich Vorbehandlung, Bleichen, Färben, Bedrucken und Ausrüsten von Fasern,
Garnen, Flächengebilden, Geflechten, Kordeln usw., und die Endaufmachung für den Versand;
Stückfärben textiler Fertigprodukte;
Fertigverarbeitung von Wirk- und Strickwaren einschließlich Strumpfwaren, ausgenommen das Zusammenfügen
zum fertigen Produkt (z. B. Nähen);
Teppichherstellung durch Weben, Tuften und andere Verfahren.
Dieser Teil von ISO 11111 gilt für alle Maschinen, Anlagen und Einrichtungen, die für die oben genannten
Verfahren verwendet werden, einschließlich jener Einrichtungen, die den automatischen Betrieb dieser
Maschinen und Prozesse sowohl als Einzelmaschinen als auch in verketteten Anlagen ermöglichen,
einschließlich des pneumatischen Fasertransportes, jedoch ohne die anderen Transportarten zwischen den
Schnittstellen der Maschinen.
Matériel pour l'industrie textile - Exigences de sécurité - Partie 1: Exigences communes (ISO 11111-1:2009)
L'ISO 11111-1:2009 spécifie les exigences de sécurité pour des phénomènes dangereux fréquemment rencontrés et communs aux types de matériel textile, et les phénomènes dangereux de certains éléments de machine couverts par l'ISO 11111-2, l'ISO 11111-3, l'ISO 11111-4, l'ISO 11111-5, l'ISO 11111-6 et l'ISO 11111-7.
Elle est applicable aux machines et installations ainsi qu'au matériel associé destinés à être utilisés dans l'industrie textile pour
l'ouverture, le nettoyage, le mélange, le cardage, la préparation après cardage, la filature et autres traitements des fibres (brins et fils) ainsi que d'autres machines servant à fabriquer des fils ou des nontissés (y compris les feutres);
le bobinage, le doublage, le retordage, la texturation, etc. des fils et le traitement préliminaire des fils avant le tissage ou le tricotage;
le tissage, le tricotage, la fabrication de dentelle et autre utilisation similaire des fils, etc., pour fabriquer de l'étoffe;
la fabrication de galon, corde, brin, cordage, ficelle, filet, etc., à l'exception de la reprise des bobines des machines de toronnage et de câblage;
les traitements incluant le prétraitement, le blanchiment, la teinture, l'impression et le finissage des fibres, des fils, des tissus, des galons, des cordes, etc., et l'assemblage final avant expédition;
la teinture en pièce de produits finis;
le finissage sur métier à tricoter à mailles jetées, y compris la bonneterie autre que l'assemblage du produit fini (par exemple la couture);
la fabrication de tapis, par tissage, touffetage et autres procédés.
Tekstilni stroji - Varnostne zahteve - 1. del: Splošne zahteve (ISO 11111-1:2009)
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN ISO 11111-1:2009
01-november-2009
1DGRPHãþD
SIST EN ISO 11111:2000
SIST EN ISO 11111-1:2005/kprA1:2009
Tekstilni stroji - Varnostne zahteve - 1. del: Splošne zahteve (ISO 11111-1:2009)
Textile machinery - Safety requirements - Part 1: Common requirements (ISO 11111-
1:2009)
Textilmaschinen - Sicherheitsanforderungen - Teil 1: Gemeinsame Anforderungen (ISO
11111-1:2009)
Matériel pour l'industrie textile - Exigences de sécurité - Partie 1: Exigences communes
(ISO 11111-1:2009)
Ta slovenski standard je istoveten z: EN ISO 11111-1:2009
ICS:
59.120.01 Tekstilni stroji na splošno Textile machinery in general
SIST EN ISO 11111-1:2009 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN ISO 11111-1:2009
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SIST EN ISO 11111-1:2009
EUROPEAN STANDARD
EN ISO 11111-1
NORME EUROPÉENNE
EUROPÄISCHE NORM
July 2009
ICS 59.120.01 Supersedes EN ISO 11111-1:2005
English Version
Textile machinery - Safety requirements - Part 1: Common
requirements (ISO 11111-1:2009)
Matériel pour l'industrie textile - Exigences de sécurité - Textilmaschinen - Sicherheitsanforderungen - Teil 1:
Partie 1: Exigences communes (ISO 11111-1:2009) Gemeinsame Anforderungen (ISO 11111-1:2009)
This European Standard was approved by CEN on 3 July 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 11111-1:2009: E
worldwide for CEN national Members.
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SIST EN ISO 11111-1:2009
EN ISO 11111-1:2009 (E)
Contents Page
Foreword .3
Annex ZA (informative) Relationship between this International Standard and the Essential
Requirements of EU Directive 98/37/EC .4
Annex ZB (informative) Relationship between this International Standard and the Essential
Requirements of EU Directive 2006/42/EC .5
2
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SIST EN ISO 11111-1:2009
EN ISO 11111-1:2009 (E)
Foreword
This document (EN ISO 11111-1:2009) has been prepared by Technical Committee ISO/TC 72 "Textile
machinery and accessories" in collaboration with Technical Committee CEN/TC 214 “Textile machinery and
accessories” the secretariat of which is held by SNV.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by January 2010, and conflicting national standards shall be withdrawn at
the latest by January 2010.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 11111-1:2005.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EC Directives.
For relationship with EC Directives, see informative Annex ZA and ZB, which are integral parts of this
document.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
Endorsement notice
The text of ISO 11111-1:2009 has been approved by CEN as a EN ISO 11111-1:2009 without any
modification.
3
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SIST EN ISO 11111-1:2009
EN ISO 11111-1:2009 (E)
Annex ZA
(informative)
Relationship between this International Standard and the Essential
Requirements of EU Directive 98/37/EC
This International Standard has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association to provide a means of conforming to Essential Requirements of the
New Approach Directive 98/37/EC.
Once this standard is cited in the Official Journal of the European Communities under that Directive and has
been implemented as a national standard in at least one Member State, compliance with the normative
clauses of this standard confers, within the limits of the scope of this standard, a presumption of conformity
with the relevant Essential Requirements of that Directive and associated EFTA regulations.
WARNING: Other requirements and other EU Directives may be applicable to the product(s) falling within the
scope of this International standard.
4
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SIST EN ISO 11111-1:2009
EN ISO 11111-1:2009 (E)
Annex ZB
(informative)
Relationship between this International Standard and the Essential
Requirements of EU Directive 2006/42/EC
This International Standard has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association to provide a means of conforming to Essential Requirements of the
New Approach Directive 2006/42/EC on machinery.
Once this standard is cited in the Official Journal of the European Communities under that Directive and has
been implemented as a national standard in at least one Member State, compliance with the normative
clauses of this standard confers, within the limits of the scope of this standard, a presumption of conformity
with the relevant Essential Requirements of that Directive and associated EFTA regulations.
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling within
the scope of this standard.
5
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SIST EN ISO 11111-1:2009
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SIST EN ISO 11111-1:2009
INTERNATIONAL ISO
STANDARD 11111-1
Second edition
2009-07-01
Textile machinery — Safety
requirements —
Part 1:
Common requirements
Matériel pour l'industrie textile — Exigences de sécurité —
Partie 1: Exigences communes
Reference number
ISO 11111-1:2009(E)
©
ISO 2009
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SIST EN ISO 11111-1:2009
ISO 11111-1:2009(E)
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ii © ISO 2009 – All rights reserved
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SIST EN ISO 11111-1:2009
ISO 11111-1:2009(E)
Contents Page
Foreword .v
Introduction.vi
1 Scope.1
2 Normative references.2
3 Terms and definitions .5
4 List of significant hazards .7
5 Safety requirements and/or measures for frequently occurring hazards .7
5.1 General .7
5.2 Safety requirements for the different phases of “life” of a machine .7
5.3 Risk reduction by design and safeguarding.7
5.3.1 Inherently safe design measures.7
5.3.2 Consideration of geometrical factors and physical aspects .8
5.3.3 Reduction of risks by safeguarding .8
5.4 Safety requirements for various hazards.10
5.4.1 General .10
5.4.2 Electrical hazards .10
5.4.3 Mechanical hazards.13
5.4.4 Static electricity .16
5.4.5 Fluid power systems and components.16
5.4.6 Extreme temperatures.16
5.4.7 Noise reduction .17
5.4.8 Lasers .18
5.4.9 Radiation .18
5.4.10 Materials and substances.18
5.4.11 Fire .19
5.4.12 Explosion.19
5.4.13 Ergonomics.20
5.5 Devices for special operation .20
5.6 Access to elevated operating positions and servicing points .21
5.7 Measures for the escape and rescue of trapped persons.22
5.8 Fitting of parts .22
6 Significant hazards and corresponding safety requirements and/or measures for certain
machine elements and their combinations.22
6.1 General .22
6.2 Drive and transmission enclosures.22
6.3 Particularly dangerous machine elements .23
6.4 Machine elements which normally do not require safeguarding .24
6.4.1 Low risk machine elements.24
6.4.2 Machine elements out of reach.25
6.5 Rollers.25
6.6 Rotating shafts .31
6.7 Wheels .31
6.7.1 Running wheels .31
6.7.2 Handwheels.32
6.8 Doors and lids.33
6.8.1 General .33
6.8.2 Opening and closing .33
6.8.3 Locking and unlocking of doors or lids under pressure.33
6.8.4 Entry into machines, vessels or items of plant.34
© ISO 2009 – All rights reserved iii
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SIST EN ISO 11111-1:2009
ISO 11111-1:2009(E)
6.9 Observation windows.35
6.10 Conveyors .35
6.11 Fans.36
6.12 Cutting devices .36
6.13 Working platforms and walkways on machines, work areas adjacent to tanks and pits .38
6.14 Radiators or burners for the direct heat treatment of yarn and fabric.38
6.15 Devices for steam heating of liquors.39
6.16 Liquor preparatory machinery incorporating stirrers.41
6.17 Dancing rollers.41
6.18 Batching devices .42
6.18.1 General Information.42
6.18.2 Surface-driven batcher.43
6.18.3 Centre batcher.44
6.18.4 Ascending batch winder .47
6.18.5 Equipment for automatic process material change on batching devices .48
6.19 Mangles.50
6.20 Pilers and plaiters.51
6.21 Automatic machines and equipment.51
6.21.1 General.51
6.21.2 Automatic guards .51
6.21.3 Mobile machines, handling devices, operational parts .53
6.21.4 Mobile machines and handling devices which could leave their defined path.53
6.21.5 Floor-mounted and overhead rails (tracks) .54
6.21.6 Overhead transport of process material .54
6.22 Complex installations.55
7 Verification of the safety requirements and/or measures .55
8 Information concerning machine use.56
8.1 Signals and warning devices.56
8.2 Accompanying documents (in particular: instruction handbook) .56
8.3 Marking .56
Annex A (normative) Specifications.57
Annex B (normative) Hot surfaces .59
Annex C (normative) Verification .61
Annex D (normative) Nip between roller and fabric .72
Annex E (informative) List of machines and equipment used in the textile industry but not within
the scope of this part of ISO 11111.73
Bibliography .74
iv © ISO 2009 – All rights reserved
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SIST EN ISO 11111-1:2009
ISO 11111-1:2009(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 11111-1 was prepared by Technical Committee ISO/TC 72, Textile machinery and accessories,
Subcommittee SC 8, Safety requirements for textile machinery.
This second edition cancels and replaces the first edition (ISO 11111-1:2005), which has been technically
revised.
ISO 11111 consists of the following parts, under the general title Textile machinery — Safety requirements:
⎯ Part 1: Common requirements
⎯ Part 2: Spinning preparatory and spinning machines
⎯ Part 3: Nonwoven machinery
⎯ Part 4: Yarn processing, cordage and rope manufacturing machinery
⎯ Part 5: Preparatory machinery to weaving and knitting
⎯ Part 6: Fabric manufacturing machinery
⎯ Part 7: Dyeing and finishing machinery
© ISO 2009 – All rights reserved v
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SIST EN ISO 11111-1:2009
ISO 11111-1:2009(E)
Introduction
ISO 11111-1 to ISO 11111-7 were prepared simultaneously by ISO/TC 72 and CEN/TC 214 and adopted
under the Vienna Agreement in order to obtain identical standards on technical safety requirements for the
design and construction of textile machinery.
ISO 11111 as a whole is intended for use by any person concerned with the safety of textile machinery, for
example, textile machinery designers, manufacturers and systems integrators. It is also of interest to users of
textile machines and safety experts.
This document is a type C standard as stated in ISO 12100-1. The various parts of ISO 11111 deal with
significant hazards generated by machines used in the textile industry. The machinery concerned and the
extent to which hazards are covered are indicated in the scope of this standard.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence.
For machines or machine elements not dealt with in the relevant parts of ISO 11111, the designer is to
perform a risk assessment according to ISO 14121-1 and evolve means for reducing the risk from significant
hazards.
This part of ISO 11111 contains a summary of safety requirements and/or measures for frequently occurring
hazards of textile machinery (see Clause 5) which apply whenever referred to in this, or the other parts, of
ISO 11111.
Significant hazards and corresponding safety requirements and/or measures for certain machine elements
(e.g. rollers) and their combination of textile machines are also described (see Clause 6).
The various parts of ISO 11111 address significant hazards and corresponding safety requirements and/or
measures for specific types of textile machines. As far as possible, these are treated by way of reference to
Clauses 5 and 6 of this part of ISO 11111 and other cross-references (see general safety requirements), thus
reducing considerably the volume by avoiding many repetitions. The standard for a specific textile machine
will normally consist of this part of ISO 11111 and the specific part relevant to that machine. ISO 11111-2 to
ISO 11111-7 may also contain exceptions or additions to the requirements given in this part of ISO 11111
(see specific safety requirements).
vi © ISO 2009 – All rights reserved
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SIST EN ISO 11111-1:2009
INTERNATIONAL STANDARD ISO 11111-1:2009(E)
Textile machinery — Safety requirements —
Part 1:
Common requirements
1 Scope
1.1 This part of ISO 11111 specifies safety requirements for frequently occurring hazards common to the
types of textile machinery and the hazards of certain machine elements covered by ISO 11111-2 to
ISO 11111-7.
1.2 It is applicable to machinery plant and related equipment intended to be used in the textile industry for
the following:
⎯ the opening, cleaning, blending, carding, preparation subsequent to carding, spinning and other
processing of fibres (staple and filament) and other materials to form yarn or nonwoven material
(including felts);
⎯ the winding, doubling, twisting, texturing, etc. of yarns and the processing of yarns preparatory to weaving
and knitting;
⎯ the weaving, knitting, lace-making and similar utilization of yarn, etc., to form fabric;
⎯ the formation of braid, cord, strand, rope, twine, net, etc., except take-up reels of stranding and laying
machinery;
⎯ processes, including the pretreatment, bleaching, dyeing, printing and finishing of fibre, yarn, fabric, braid,
cord, etc. and final assembly for despatch;
⎯ the piece dyeing of made-up goods;
⎯ finishing of warp and weft knitting, including hosiery, other than assembly of the finished product (e.g.
sewing);
⎯ carpet manufacture, by weaving, tufting and other processes.
This part of ISO 11111 applies to all machinery, plant and equipment used during the processes listed above,
including equipment to enable automated operation of the machines and processes in either free-standing or
complex installations, such as pneumatic fibre transportation, but excluding other transportation between the
interfaces of the machines.
NOTE 1 The standard for a specific textile machine will normally consist of two parts: this part of ISO 11111 and the
specific part of ISO 11111 relevant to that machine. However, in the case of nonwoven lines, which is covered by
ISO 11111-3, ISO 11111-2, ISO 11111-6, and ISO 11111-7 are also to be taken into account.
This part of ISO 11111 does not deal with specific requirements for pressure containment.
NOTE 2 In the EU and EFTA specific Directives for pressure vessels and electromagnetic compatibility among others
exist.
© ISO 2009 – All rights reserved 1
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SIST EN ISO 11111-1:2009
ISO 11111-1:2009(E)
1.3 ISO 11111 (all parts) addresses hazards arising from the transport, assembly and commissioning of the
machinery, its adjustment, use, maintenance, decommissioning, dismantling and disposal. Manual
loading/unloading is considered to be part of the normal operation of the machinery.
1.4 This and the other parts of ISO 11111 are not applicable to machinery, plant and related equipment
used for
⎯ the manufacture of continuous filaments and man-made fibres up to and including the formation of the
first textile package (e.g. continuous filament cheese, staple fibre bale),
⎯ h
...
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