oSIST prEN IEC 62840-1:2024

Electric vehicle battery swap system - Part 1: General and guidance

Sistem menjave baterij v električnih vozilih - 1. del: Splošno in smernice

General Information

• Status: Not Published
• Public Enquiry End Date: 30-Jul-2024
• ICS: 43.120 - Electric road vehicles
• Technical Committee: CEV - Electric passenger and commercial vehicles
• Current Stage: 4020 - Public enquire (PE) (Adopted Project)
• Start Date: 15-May-2024
• Due Date: 02-Oct-2024
• Directive: 2014/94/EU - Directive 2014/94/EU of The European Parliament and of The Council of 22 October 2014 on the deployment of alternative fuels infrastructure
• Directive: 2023/1804 - Regulation (EU) 2023/1804 of the European Parliament and of the Council of 13 September 2023 on the deployment of alternative fuels infrastructure, and repealing Directive 2014/94/EU
• Mandate: M/581 - Standardisation Request as regards communication exchange, electricity, and hydrogen supply for road, maritime transport and inland navigation in support of Directive 2014/94/EU and its planned revision under the ‘Fit for 55’package
• Ref Project: prEN IEC 62840-1:2024 - Electric vehicle battery swap system - Part 1: General and guidance

Standards Content (Sample)

SLOVENSKI STANDARD
01-julij-2024
Sistem menjave baterij v električnih vozilih - 1. del: Splošno in smernice
Electric vehicle battery swap system - Part 1: General and guidance
Ta slovenski standard je istoveten z: prEN IEC 62840-1:2024
ICS:
43.120 Električna cestna vozila Electric road vehicles
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

69/951/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 62840-1 ED1
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2024-05-10 2024-08-02
SUPERSEDES DOCUMENTS:
69/905/CD, 69/948/CC
IEC TC 69 : ELECTRICAL POWER/ENERGY TRANSFER SYSTEMS FOR ELECTRICALLY PROPELLED ROAD VEHICLES AND INDUSTRIAL
TRUCKS
SECRETARIAT: SECRETARY:
Belgium Mr Peter Van den Bossche
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:

SC 23H,TC 64
Other TC/SCs are requested to indicate their interest, if any, in this
CDV to the secretary.
FUNCTIONS CONCERNED:
EMC ENVIRONMENT QUALITY ASSURANCE SAFETY
SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING
Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members
of CENELEC, is drawn to the fact that this Committee
Draft for Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through
the CENELEC online voting system.

This document is still under study and subject to change. It should not be used for reference purposes.
Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of which
they are aware and to provide supporting documentation.
Recipients of this document are invited to submit, with their comments, notification of any relevant “In Some Countries”
clauses to be included should this proposal proceed. Recipients are reminded that the CDV stage is the final stage for
submitting ISC clauses. (SEE AC/22/2007 OR NEW GUIDANCE DOC).

TITLE:
Electric vehicle battery swap system - Part 1: General and guidance

PROPOSED STABILITY DATE: 2027
NOTE FROM TC/SC OFFICERS:
electronic file, to make a copy and to print out the content for the sole purpose of preparing National Committee positions.
You may not copy or "mirror" the file or printed version of the document, or any part of it, for any other purpose without
permission in writing from IEC.

IEC CD3 62840-1:202X © IEC 202X
- 2 -
1 CONTENTS
2 FOREWORD . - 5 -
3 INTRODUCTION . - 7 -
4 1 Scope . - 8 -
5 2 Normative references . - 8 -
6 3 Terms and definitions . - 9 -
7 4 Abbreviations . - 11 -
8 5 General requirements . - 11 -
9 6 Classification . - 11 -
10 6.1 Characteristics of supply network . - 11 -
11 6.2 Method of connection . - 11 -
12 6.3 Automation level . - 11 -
13 6.4 SBS/RBS swapping direction . - 12 -
14 6.5 Access . - 12 -
15 6.6 Mounting Method . - 12 -
16 6.7 EV categories . - 13 -
17 6.8 Environmental conditions . - 13 -
18 6.9 BSS Type . - 13 -
19 7 Composition and requirements of battery swap system . - 13 -
20 7.1 General . - 13 -
21 7.2 Battery swap station . - 15 -
22 7.2.1 General description . - 15 -
23 7.2.2 Lane system . - 16 -
24 7.2.3 Battery handling system . - 16 -
25 7.2.4 Storage system . - 16 -
26 7.2.5 Charging system . - 16 -
27 7.2.6 Supervisory and control system . - 16 -
28 7.2.7 Power supply system. - 17 -
29 7.3 Swappable/Removable battery system . - 17 -
30 7.4 Connection to the supply network . - 17 -
31 7.5 Supporting systems (optional) . - 17 -
32 7.5.1 General supporting systems . - 17 -
33 7.5.2 SBS/RBS logistic system . - 17 -
34 7.5.3 Battery maintenance system . - 17 -
35 7.6 Zones . - 17 -
36 7.6.1 General . - 17 -
37 7.6.2 Vehicle lane zone . - 18 -
38 7.6.3 Battery swap zone . - 18 -
39 7.6.4 Battery storage zone . - 18 -
40 7.6.5 Battery charging zone . - 19 -
41 7.6.6 Customer service zone . - 20 -
42 7.7 Interoperability requirements . - 20 -
43 7.7.1 Functional interoperability . - 20 -
44 7.7.2 Interface interoperability . - 20 -

IEC CD3 62840-1:202X © IEC 202X - 3 -
45 7.7.3 Data interoperability . - 20 -
46 7.7.4 Operational interoperability . - 20 -
47 7.7.5 Compatibility with legacy systems. - 21 -
48 7.7.6 Scalability . - 21 -
49 8 Communication . - 21 -
50 8.1 Safety relevant communication . - 21 -
51 8.2 Optional communication . - 21 -
52 8.3 Communication circuit from the BSS to the telecommunication networks -
53 21 -
54 9 Protection against electric shock . - 21 -
55 10 Specific requirements for accessories . - 21 -
56 11 Cable assembly requirements. - 21 -
57 12 BSS constructional requirements and tests . - 21 -
58 13 Overload and short circuit protection . - 21 -
59 14 EMC . - 21 -
60 15 Emergency switching or disconnect (optional) . - 21 -
61 16 Marking and instructions . - 22 -
62 Annex A (informative) Sub-systems in different types of BSS . - 23 -
63 A.1 General description of BSS . - 23 -
64 A.2 Commercial vehicles battery swap station . - 25 -
65 A.2.1 Automatic side-swapping station . - 25 -
66 A.2.2 Automatic top-swapping station . - 25 -
67 A.3 Passenger cars battery swap station . - 26 -
68 A.3.1 Semi-automatic rear-swapping station . - 26 -
69 A.3.2 Automatic bottom-swapping station . - 27 -
70 A.3.3 Automatic side-swapping station . - 28 -
71 A.4 Battery swap station for RBS . - 29 -
72 A.4.1 Motorcycles manual swapping station . - 29 -
73 Annex B (informative) Use cases for SBS . - 30 -
74 B.1 General . - 30 -
75 B.2 Use case description . - 30 -
76 B.2.1 Use case for positioning vehicle . - 30 -
77 B.2.2 Use case for swapping battery pack . - 30 -
78 B.2.3 Use case for charging SBS . - 31 -
79 B.2.4 Use case for maintaining SBS . - 31 -
80 B.2.5 Use case for emergency charging vehicle . - 32 -
81 Bibliography . - 33 -
83 Figure 1.1 – EV battery swap system(TYPE A) . - 14 -
84 Figure 1.2 – EV battery swap system(TYPE B) . - 15 -
85 Figure A.1 –Automatic side-swapping station layout . - 25 -
86 Figure A.2 – Automatic top-swapping station layout . - 26 -
87 Figure A.3 –Semi-automatic rear-swapping station layout . - 27 -
88 Figure A.4 –Automatic bottom-swapping station layout . - 28 -

IEC CD3 62840-1:202X © IEC 202X
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89 Figure A.5 –Automatic side-swapping station layout . - 29 -
90 Figure A.6 –Manual swapping station layout . - 29 -
92 Table 1 – Accessibility of vehicle lane zone . - 18 -
93 Table 2 – Accessibility of battery swap zone . - 18 -
94 Table 3.1 – Accessibility of battery storage zone for TYPE A BSS . - 19 -
95 Table 3.2 – Accessibility of battery storage zone for TYPE B BSS . - 19 -
96 Table 4.1 – Accessibility of battery charging zone for TYPE A BSS . - 20 -
97 Table 4.2 – Accessibility of battery charging zone for TYPE B BSS . - 20 -
98 Table A.1 –Composition and workflow in different types of battery swap stations . -
99 23 -
100 Table B.1 – Use case for positioning vehicle . - 30 -
101 Table B.2 – Use case for swapping battery pack . - 31 -
102 Table B.3 – Use case for charging SBS . - 31 -
103 Table B.4 – Use case for maintaining SBS . - 32 -
104 Table B.5 – Use case for emergency charging vehicle . - 32 -
105 Table C.1 – UC convenience store device (attended) . Error! Bookmark not
106 defined.
107 Table C.2 – UC unattended locking compartment . Error! Bookmark not defined.
108 Table C.4 –UC battery exchange box . Error! Bookmark not defined.
109 Table C.5 –UC automatic battery exchange box . Error! Bookmark not defined.
110 Table C.6 –UC automatic vehicle storage system . Error! Bookmark not defined.
IEC CD3 62840-1:202X © IEC 202X - 5 -
112 INTERNATIONAL ELECTROTECHNICAL COMMISSION
113 ____________
115 ELECTRIC VEHICLE BATTERY SWAP SYSTEM –
117 Part 1: General and guidance
119 FOREWORD
120 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization
121 comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to
122 promote international co-operation on all questions concerning standardization in the electrical and
123 electronic fields. To this end and in addition to other activities, IEC publishes International Standards,
124 Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter
125 referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National
126 Committee interested in the subject dealt with may participate in this preparatory work. I
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