Safety of machinery - The positioning of protective equipment in respect of approach speeds of parts of the human body

1.1 This European Standard provides parameters based on values for hand/arm and approach speeds and
the methodology to determine the minimum distances from specific sensing or actuating devices of protective
equipment to a danger zone.
1.2 These specific devices are:
 Trip devices as defined in 3.23.5 of EN 292-1:1991 (specifically electro-sensitive protective equipment,
including those used additionally to initiate operation, and pressure sensitive mats).
 Two-hand control devices as defined in 3.23.4 of EN 292-1:1991 and covered by EN 574.
NOTE For the purpose of this standard hold-to-run controls, which are designed to be actuated with one hand, are
not considered to be protective equipment.
1.3 This standard gives guidance based on the assumption that the correct device has been chosen either by
reference to the appropriate Type-C standard or by carrying out a risk assessment.
1.4 The calculated distances, when implemented, will provide sufficient protection for persons against the
risks caused by approaching a danger zone which generate any of the following mechanical hazards, such as:
Crushing, shearing, cutting or severing, entanglement, drawing-in or trapping, friction or abrasion, stabbing or
puncture and impact.
Protection against the risks from mechanical hazards arising from the ejection of solid or fluid materials and
non-mechanical hazards such as toxic emissions, electricity, radiation etc. are not covered by this standard.

Sicherheit von Maschinen - Anordnung von Schutzeinrichtungen im Hinblick auf Annäherungsgeschwindigkeiten von Körperteilen

1.1   Diese Europäische Norm gibt Parameter, die auf Werten für Hand-/Arm- und Annäherungsgeschwindigkeiten basieren, und die Vorgehensweise an, wie die Mindestabstände von speziellen Sensor- oder Betätigungseinrichtungen von Schutzeinrichtungen zu einem Gefahrbereich bestimmt werden.
1.2   Diese speziellen Einrichtungen sind:
   Schutzeinrichtungen mit Annäherungsreaktion, wie in EN 292-1:1991, 3.23.5, definiert (insbesondere elektro-empfindliche Schutzeinrichtungen, einschließlich solcher, die zusätzlich verwendet werden, um den Betrieb einzuleiten, und Schaltmatten);
   Zweihandschaltungen, wie in EN 292-1:1991, 3.23.4, definiert und in EN 574 behandelt.
ANMERKUNG   Für die Anwendung dieser Norm werden Tippschaltungen, die bestimmungsgemäß mit einer Hand betätigt werden, nicht als Schutzeinrichtungen betrachtet.
1.3   Diese Norm gibt Anleitungen unter der Voraussetzung, dass die richtige Schutzeinrichtung entweder unter Bezugnahme auf die entsprechende Typ C-Norm oder entsprechend einer Risikobeurteilung ausgewählt worden ist.
1.4   Die berechneten Abstände bieten, wenn sie eingehalten werden, ausreichenden Personenschutz gegen Risiken bei Annäherung an einen Gefahrbereich, wodurch eine der folgenden mechanischen Gefährdungen erzeugt wird, wie:
Quetschen, Scheren, Schneiden oder Abschneiden, Erfassen oder Aufwickeln, Einziehen oder Fangen, Reibung oder Abrieb, Durchstich oder Einstich und Stoß.
Schutz gegen die Risiken mechanischer Gefährdungen durch das Herausschleudern fester oder flüssiger Materialien sowie nicht-mechanischer Gefährdungen, wie toxische Emissionen, Elektrizität, Strahlung usw., wird in dieser Norm nicht behandelt.
1.5   Die Abstände sind aus Daten ermittelt, die die in den europäischen Ländern üblicherweise vorzufindenden Bevölkerungsgruppen berücksichtigen, und sie sind demzufolge auf diese Gruppen anwendbar.

Sécurité des machines - Positionnement des équipements de protection en fonction de la vitesse d'approche des parties du corps

1.1 Cette norme européenne fournit des paramètres basés sur les valeurs des vitesses main/bras et des vitesses
d’approche, et la méthodologie pour déterminer les distances minimales entre les moyens de détection ou
d’actionnement des équipements de protection et la zone dangereuse.
1.2 Ces équipements spécifiques sont :
— les équipements sensibles tels que définis dans 3.23.5 de l’EN 292-1:1991, (plus spécifiquement les équipements
de protection électrosensibles, y compris ceux utilisés aussi pour la mise en marche de la machine et les tapis
sensibles à la pression) ;
— les équipements de commande bimanuelle tels que définis dans 3.23.4 de l’EN 292-1:1991 et couverts
par l’EN 574.
NOTE Pour cette norme européenne, les commandes nécessitant une action maintenue qui sont conçues pour être
actionnées avec une main ne sont pas considérées comme des équipements de protection.
1.3 La présente norme européenne donne des indications basées sur l’hypothèse que le dispositif ad hoc a été
choisi soit par référence à la norme de type C appropriée, soit à l'issue d'une appréciation des risques.
1.4 Lorsqu’elles sont mises en oeuvre, les distances calculées assurent une protection suffisante des personnes
contre les risques inhérents à l'approche d'une zone dangereuse dans laquelle existent des risques mécaniques
tels que :
Écrasement, cisaillement, coupure ou sectionnement, happement ou enroulement, entraînement ou
emprisonnement, frottement ou abrasion, perforation ou piqûre et choc.
La protection contre les risques mécaniques résultant de l'éjection de matières solides ou fluides et les risques non
mécaniques tels qu'émissions toxiques, électricité, rayonnement, etc., n’est pas traitée par la présente norme.

Varnost strojev - Postavitev varovalne opreme glede na hitrost približevanja delov človeškega telesa

General Information

Status
Withdrawn
Publication Date
02-Nov-2008
Withdrawal Date
18-Aug-2010
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
17-Aug-2010
Due Date
09-Sep-2010
Completion Date
19-Aug-2010

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SLOVENSKI STANDARD
SIST EN 999:2000+A1:2008
01-december-2008
9DUQRVWVWURMHY3RVWDYLWHYYDURYDOQHRSUHPHJOHGHQDKLWURVWSULEOLåHYDQMDGHORY
þORYHãNHJDWHOHVD
Safety of machinery - The positioning of protective equipment in respect of approach
speeds of parts of the human body
Sicherheit von Maschinen - Anordnung von Schutzeinrichtungen im Hinblick auf
Annäherungsgeschwindigkeiten von Körperteilen
Sécurité des machines - Positionnement des équipements de protection en fonction de
la vitesse d'approche des parties du corps
Ta slovenski standard je istoveten z: EN 999:1998+A1:2008
ICS:
13.110 Varnost strojev Safety of machinery
13.180 Ergonomija Ergonomics
SIST EN 999:2000+A1:2008 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 999:2000+A1:2008

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SIST EN 999:2000+A1:2008


EUROPEAN STANDARD
EN 999:1998+A1

NORME EUROPÉENNE

EUROPÄISCHE NORM
July 2008
ICS 13.110; 13.180 Supersedes EN 999:1998
English Version
Safety of machinery - The positioning of protective equipment in
respect of approach speeds of parts of the human body
Sécurité des machines - Positionnement des équipements Sicherheit von Maschinen - Anordnung von
de protection en fonction de la vitesse d'approche des Schutzeinrichtungen im Hinblick auf
parties du corps Annäherungsgeschwindigkeiten von Körperteilen
This European Standard was approved by CEN on 20 September 1998 and includes Amendment 1 approved by CEN on 6 June 2008.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.






EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 999:1998+A1:2008: E
worldwide for CEN national Members.

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SIST EN 999:2000+A1:2008
EN 999:1998+A1:2008 (E)
Contents Page
Foreword.3
Introduction .4
1 Scope .4
2 Normative references .5
3 Definitions .6
4 Methodology.7
5 General formula for the calculation of minimum distances.9
6 Calculation of minimum distances for electro-sensitive protective equipment employing
active opto-electronic protective devices .9
6.1 Direction of approach normal to the detection zone .10
6.2 Direction of approach parallel to the detection zone.13
6.3 Direction of approach angled to the detection zone.14
6.4 Dual position equipment.16
7 Method of calculating the minimum distances for ground level trip devices .16
7.1 General method.16
7.2 Floor mounting.17
7.3 Step mounting.17
8 Two-hand control devices .17
Annex A (informative) Worked examples.18
Annex B (informative) Walking speeds and stride lengths.22
Annex ZA (informative) !Relationship between this European Standard and the Essential
Requirements of EU Directive 98/37/EC".23
Annex ZB (informative) !Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC".24

2

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SIST EN 999:2000+A1:2008
EN 999:1998+A1:2008 (E)
Foreword
This document (EN 999:1998+A1:2008) has been prepared by Technical Committee CEN/TC 114 “Safety of
machinery”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by January 2009, and conflicting national standards shall be withdrawn at
the latest by January 2009.
This document includes Amendment 1, approved by CEN on 2008-06-06.
This document supersedes EN 999:1998.
The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ".
It is a Type B1 standard and is intended to be an accompaniment to the European Standards EN 292-1 and
EN 292-2.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EC Directive(s).
!For relationship with EC Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document."
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and United Kingdom.


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SIST EN 999:2000+A1:2008
EN 999:1998+A1:2008 (E)
Introduction
The effectiveness of certain types of protective equipment described in this standard to minimise risk relies, in
part, on the relevant parts of that equipment being correctly positioned in relation to the danger zone. In
deciding on these positions a number of aspects will need to be taken into account such as:
 A need for the identification of hazards and an assessment of all the risks;
 Practical experiences of users including accident statistics and existing national standards;
 The state of the art and possible future technical developments;
 Type of equipment to be used;
 Response times of protective equipment used;
 Time taken to ensure the safe condition of the machine following operation of the protective equipment,
e.g. to stop the machine;
 Bio-mechanical and anthropometric data of body parts;
 Path taken by body part when moving from the sensing or actuating means towards the danger zone;
 The possible presence of a person between the device and the danger zone;
 The possibility of undetected access to the danger zone.
If these aspects are further developed the current state of the art, reflected in this standard, will be improved.
1 Scope
1.1 This European Standard provides parameters based on values for hand/arm and approach speeds and
the methodology to determine the minimum distances from specific sensing or actuating devices of protective
equipment to a danger zone.
1.2 These specific devices are:
 Trip devices as defined in 3.23.5 of EN 292-1:1991 (specifically electro-sensitive protective equipment,
including those used additionally to initiate operation, and pressure sensitive mats).
 Two-hand control devices as defined in 3.23.4 of EN 292-1:1991 and covered by EN 574.
NOTE For the purpose of this standard hold-to-run controls, which are designed to be actuated with one hand, are
not considered to be protective equipment.
4

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SIST EN 999:2000+A1:2008
EN 999:1998+A1:2008 (E)
1.3 This standard gives guidance based on the assumption that the correct device has been chosen either by
reference to the appropriate Type-C standard or by carrying out a risk assessment.
1.4 The calculated distances, when implemented, will provide sufficient protection for persons against the
risks caused by approaching a danger zone which generate any of the following mechanical hazards, such as:
Crushing, shearing, cutting or severing, entanglement, drawing-in or trapping, friction or abrasion, stabbing or
puncture and impact.
Protection against the risks from mechanical hazards arising from the ejection of solid or fluid materials and
non-mechanical hazards such as toxic emissions, electricity, radiation etc. are not covered by this standard.
1.5 The distances are derived from data that take into account population groups likely to be found in
European countries and are consequently applicable to those groups.
NOTE 1 If this standard is to be used for non-industrial purposes then the designer should take into account that this
data is based on industrial experience.
NOTE 2 Until specific data is available for approach speeds for children, this standard uses adult speeds and lower
detection factors, where relevant, to calculate the distances that could be within the reach of children.
1.6 This standard does not apply to protective equipment which is intended to be moved, without tools,
nearer to the danger zone than the calculated distance, e.g. pendant two-hand control devices.
1.7 The minimum distances derived from this standard do not apply to protective equipment used to detect
the presence of persons within an area already protected by a guard or electro-sensitive protective equipment.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to
this European Standard only when incorporated in it by amendment or revision. For undated references the
latest edition of the publication referred to applies.
EN 292-1:1991, Safety of machinery - Basic concepts, general principles for design — Part 1: Basic
terminology, methodology.
EN 292-2, Safety of machinery - Basic concepts, general principles for design — Part 2: Technical principles
and specifications.
EN 294:1992, Safety of machinery – Safety distances to prevent danger zones being reached by the upper
limbs.
EN 574, Earth-moving machinery – Two-hand control devices – Functional aspects, principles for design.
EN 1050, Safety of machinery – Principles for risk assessment.
EN 61496-1:1997, Safety of machinery – Electro-sensitive protective equipment – Part 1: General
requirements and tests (IEC 61496-1:1997).
5

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SIST EN 999:2000+A1:2008
EN 999:1998+A1:2008 (E)
3 Definitions
For the purposes of this standard the following definitions apply. Other definitions are given in EN 292-1 and
EN 292-2.
3.1
actuation (of protective equipment)
physical initiation of the protective equipment when it detects movement of the body or a part of the body
3.2
overall system stopping performance
time or travel occurring from the actuation of the sensing function to the cessation of hazardous motion, or to
the machine assuming a safe condition
[based on 3.20 of EN 61496-1:1997]
The overall system stopping performance comprises a minimum of two phases.
T = t + t , where
1 2
T is the overall system stopping performance.
t is the maximum time between the actuation of the sensing function and the output signal switching devices
1
being in the off state,
t is the maximum response time of the machine, i.e. the time required to stop the machine or remove the
2
risks after receiving the output signal from the protective equipment. t is influenced by various factors, e.g.
2
temperature, switching time of valves, ageing of components.
The relationship of t and t is given in figure 1.
1 2
t and t are functions of the protective equipment and the machine respectively and are determined by design
1 2
and measurement.

a) Actuating of protective equipment
b) Operation of protective equipment
c) Elimination of risk
Figure 1 — Relationship between t and t
1 2
3.3
detection capability
the sensing function parameter limit specified by the supplier that will cause actuation of the electro-sensitive
protective equipment (EPSE).
[3.4 of EN 61496-1:1997]
NOTE Symbol d is used throughout the standard.
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SIST EN 999:2000+A1:2008
EN 999:1998+A1:2008 (E)
3.4
electro-sensitive protective equipment (ESPE)
an assembly of devices and/or components, working together for protective tripping or presence-sensing
purposes and comprising as a minimum:
 A sensing device;
 Controlling/monitoring devices;
 Output signal switching devices.
[3.1 of EN 61496-1:1997]
4 Methodology
Figure 2 provides a schematic representation of the methodology for determining the correct position of
sensing or actuating devices of protective equipment using this standard which is as follows:
a) Identify the hazards and assess the risks (see EN 292-1 and EN 1050).
b) If a Type-C standard exists for the machine, select one of the specified types of protective equipment
from that machine-specific standard, and then use the distance specified by that standard.
c) If there is no Type-C standard or if the Type-C standard does not specify any minimum distances then
use the formulae in this standard to calculate the minimum distance for the protective equipment
selected. The selection of the appropriate type of protective equipment should be made in accordance
with the relevant Type-A and Type-B standards.
d) Incorporate the distance in the machine design.
e) Ensure the device has been installed in such a manner that access to the danger zone will not be
possible without detection by the device.
f) Check if the determined position will allow persons to be between the sensing devices of the protective
equipment and the danger zone without being detected. In this case supplementary measures may be
required depending on the risk.

7

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SIST EN 999:2000+A1:2008
EN 999:1998+A1:2008 (E)


Figure 2 — Schematic of methodology

8

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SIST EN 999:2000+A1:2008
EN 999:1998+A1:2008 (E)
5 General formula for the calculation of minimum distances
The minimum distance from the danger zone shall be calculated by using the general formula (1).
S = (K x T) + C (1)
where:
S is the minimum distance in millimetres, from the danger zone to the detection point, line, plane or zone;
K is a parameter in millimetres per second, derived from data on approach speeds of the body or parts of
the body (see also annex B);
T is the overall system stopping performance in seconds (see 3.2);
C is an additional distance in millimetres, based on intrusion towards the danger zone prior to actuation of
the protective equipment.
For worked examples see annex A.
6 Calculation of minimum distances for electro-sensitive protective equipment
employing active opto-electronic protective devices
Users of this standard shall select and use electro-sensitive protective equipment for a machine in accordance
with the appropriate Type-C standard for that particular machine. If no Type-C standard exists, they shall
undertake a risk assessment according to EN 1050.
1)
This clause considers three main applications based on the direction of approach to the detection zone :
 Normal approach (see figure 3);
 Parallel approach (see figure 4);
 Angled approach (see figure 5).
Where it is foreseeable that any gaps adjacent to or within the detection zone of the electro-sensitive
protective equipment will allow access to the danger zone then this should be taken into account in the correct
positioning of the protective equipment and additional safeguards considered.
Access to the danger zone by reaching over or round the electro-sensitive protective equipment, together with
any other protective equipment and additional safeguards, shall be prevented.

1) Definition see EN 61496-1
9

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SIST EN 999:2000+A1:2008
EN 999:1998+A1:2008 (E)
6.1 Direction of approach normal to the detection zone


S Minimum distance
1 Danger zone
2 Detection zone
3 Direction of approach
4 Fixed guard


Figure 3 — Three examples of normal approach

6.1.1 Electro-sensitive protective equipment employing active opto-electronic protective devices
with a maximum detection capability of 40 mm diameter
The minimum distance from the detection zone to the danger zone shall not be less than that calculated using
formula (2).
S = (K
...

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