Thermal insulation products for buildings - In-situ formed expanded clay lightweight aggregate products - Part 1: Specification for the loose-fill products before installation

This document specifies the requirements for loose-fill expanded clay lightweight aggregate products for in-situ installation in roofs, ceilings, floors and ground floors.
This document is a specification for the insulation products before installation.
This document also describes the product characteristics and includes procedures for testing, marking and labelling.
This document does not specify the required level of a given property to be achieved by a product to demonstrate fitness for purpose in a particular application. The levels required for a given application are to be found in regulations or non-conflicting standards.
This document does not specify performance requirements for airborne sound insulation and for acoustic absorption applications.

Wärmedämmstoffe für Gebäude - An der Verwendungsstelle hergestellte Wärmedämmung aus Blähton-Leichtzuschlagsstoffen - Teil 1: Spezifikation für die Schüttdämmstoffe vor dem Einbau

Dieses Dokument legt die Eigenschaften für Schüttdämmstoffe aus Blähton-Leichtzuschlagstoffen für die Verwendung in Dächern, Decken, Fußböden und Erdgeschossen fest.
Dieses Dokument enthält eine Spezifikation der Wärmedämmstoffe vor dem Einbau.
Dieses Dokument beschreibt außerdem die Produkteigenschaften und enthält Verfahren für Prüfung, Bewertung und Überprüfung der Leistungsbeständigkeit (AVCP), Kennzeichnung und Etikettierung.
Dieses Dokument legt keine Anforderungsstufen für eine bestimmte Eigenschaft fest, die ein Produkt erreichen muss, um für einen bestimmten Anwendungszweck gebrauchstauglich zu sein.
Dieses Dokument legt keine Leistungsmerkmale an die Luftschalldämmung und die Schallabsorption von Anwendungen fest.

Produits isolants thermiques destinés aux applications du bâtiment - Isolation thermique formée en place à base de granulats légers d’argile expansée - Partie 1 : Spécification des produits en vrac avant la mise en œuvre

Le présent document spécifie les exigences concernant les produits en vrac de granulats légers d’argile expansée destinés à être installés dans les toitures, plafonds et planchers, y compris les planchers sur terre-plein.
Le présent document est une spécification pour les produits isolants avant la mise en oeuvre.
Le présent document décrit également les caractéristiques des produits et comprend des modes opératoires pour l’essai, le marquage et l’étiquetage.
Le présent document ne spécifie pas le niveau exigé pour une propriété donnée que doit présenter un produit pour démontrer son aptitude à l’emploi dans le cadre d’une application particulière. Les niveaux exigés pour une application particulière figurent dans les réglementations ou dans les normes non contradictoires.
Le présent document ne spécifie pas d’exigences de performance pour les applications d’isolement aux bruits aériens et d’absorption acoustique.

Toplotnoizolacijski materiali in proizvodi - Proizvodi iz ekspandiranega glinenega agregatnega proizvoda (LWA), oblikovani na mestu vgradnje - 1. del: Specifikacija za vezane in razsute proizvode pred vgradnjo

General Information

Status
Not Published
Public Enquiry End Date
24-Oct-2016
Technical Committee
Current Stage
5020 - Formal vote (FV) (Adopted Project)
Start Date
03-Sep-2018
Due Date
22-Oct-2018
Completion Date
23-Oct-2018

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SLOVENSKI STANDARD
oSIST prEN 14063-1:2016
01-oktober-2016
Toplotnoizolacijski materiali in proizvodi - Proizvodi iz ekspandiranega glinenega
agregatnega proizvoda (LWA), oblikovani na mestu vgradnje - 1. del: Specifikacija
za vezane in razsute proizvode pred vgradnjo
Thermal insulation products for buildings - In-situ formed expanded clay lightweight
aggregate products - Part 1: Specification for the loose-fill products before installation
Wärmedämmstoffe für Gebäude - An der Verwendungsstelle hergestellte
Wärmedämmung aus Blähton-Leichtzuschlagsstoffen - Teil 1: Spezifikation für die
Schüttdämmstoffe vor dem Einbau
Produits isolants thermiques destinés aux applications du bâtiment - Isolation thermique
formée en place à base de granulats légers d’argile expansée - Partie 1 : Spécification
des produits en vrac avant la mise en œuvre
Ta slovenski standard je istoveten z: prEN 14063-1
ICS:
91.100.60 0DWHULDOL]DWRSORWQRLQ Thermal and sound insulating
]YRþQRL]RODFLMR materials
oSIST prEN 14063-1:2016 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN 14063-1:2016

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oSIST prEN 14063-1:2016


DRAFT
EUROPEAN STANDARD
prEN 14063-1
NORME EUROPÉENNE

EUROPÄISCHE NORM

August 2016
ICS 91.100.60 Will supersede EN 14063-1:2004
English Version

Thermal insulation products for buildings - In-situ formed
expanded clay lightweight aggregate products - Part 1:
Specification for the loose-fill products before installation
Produits isolants thermiques pour le bâtiment - Wärmedämmstoffe für Gebäude - An der
Isolation thermique formée en place à base de Verwendungsstelle hergestellte Wärmedämmung aus
granulats légers d'argile expansée - Partie 1 : Blähton-Leichtzuschlagsstoffen - Teil 1: Spezifikation
Spécification des produits en vrac avant la mise en für die Schüttdämmstoffe vor dem Einbau
oeuvre
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 88.

If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.

Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.


EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2016 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 14063-1:2016 E
worldwide for CEN national Members.

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oSIST prEN 14063-1:2016
prEN 14063-1:2016 (E)
Contents Page
European foreword . 4
1 Scope . 5
2 Normative references . 5
3 Terms, definitions, symbols, units and abbreviated terms . 6
3.1 Terms and definitions . 6
3.2 Symbols, units and abbreviated terms . 6
4 Product characteristics . 7
4.1 General . 7
4.2 For all applications . 7
4.3 For specific applications . 9
5 Test methods . 10
5.1 Sampling and sample reduction . 10
5.2 Conditioning . 10
5.3 Testing . 10
6 Designation code . 11
7 Assessment and Verification of Constancy of Performance (AVCP) . 12
7.1 General . 12
7.2 Product-type determination . 12
7.3 Factory production control . 12
8 Marking and labelling . 12
Annex A (normative)  Determination of the declared value of thermal conductivity . 13
A.1 Introduction . 13
A.2 Input data . 13
A.3 Declared values . 13
A.4 Indirect test results of thermal conductivity . 15
Annex B (normative)  Preparation of test specimen for λ-measurement . 16
B.1 Sampling . 16
B.2 Dividing of samples . 16
B.3 Conditioning of samples . 16
B.4 Test specimens . 16
B.5 λ-measurement . 16
B.6 Actions after the λ-measurement . 17
B.7 Conversion of λ . 17
Annex C (normative)  Factory production control . 18
Annex D (informative)  Example of the determination of the declared value of thermal
conductivity for a product or a product group . 19
2

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Annex ZA (informative)  Relationship of this European Standard with Regulation (EU) No
305/2011 . 21
Bibliography . 25

3

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European foreword
This document (prEN 14063-1:2016) has been prepared by Technical Committee CEN/TC 88 “Thermal
insulating materials and products”, the secretariat of which is held by DIN.
This document is currently submitted to the CEN Enquiry.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association and supports basic requirements for construction works of the EU
Construction Products Regulation (Regulation (EU) No 305/2011).
For relationship with EU Regulation, see informative Annex ZA, which is an integral part of this
document.
This document will supersede EN 14063-1:2004.
Annexes A, B and C are normative. Annex D is informative.
The most significant changes compared to the previous edition include:
a) Amending terminology and Annex ZA to be consistent with the Construction Products Regulation;
b) Replacement of references to clauses and test method annex of former separate parts of the
EN 13055-series with normative references to new, merged EN 13055;
c) Amending aggregate specific clauses in alignment with other expanded clay related standards;
d) Adding a new clause and test method regarding compressibility and confined compressive
strength;
e) Adding a new general clause on dangerous substances.
No changes to existing technical classes and/or threshold levels have been made.
EN 14063 Thermal insulation products for buildings — In-situ formed expanded clay lightweight
aggregate products, consists of the following parts:
— Part 1: Specification for the loose-fill products before installation
— Part 2: Specification for the installed products
4

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1 Scope
This document specifies the requirements for loose-fill expanded clay lightweight aggregate products
for in-situ installation in roofs, ceilings, floors and ground floors.
This document is a specification for the insulation products before installation.
This document also describes the product characteristics and includes procedures for testing, marking
and labelling.
This document does not specify the required level of a given property to be achieved by a product to
demonstrate fitness for purpose in a particular application. The levels required for a given application
are to be found in regulations or non-conflicting standards.
This document does not specify performance requirements for airborne sound insulation and for
acoustic absorption applications.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 932-1, Tests for general properties of aggregates — Part 1: Methods for sampling
EN 932-2, Tests for general properties of aggregates — Part 2: Methods for reducing laboratory samples
EN 933-1, Tests for geometrical properties of aggregates — Part 1: Determination of particle size
distribution — Sieving method
EN 1097-3, Tests for mechanical and physical properties of aggregates — Part 3: Determination of loose
bulk density and voids
EN 1097-5, Tests for mechanical and physical properties of aggregates — Part 5: Determination of the
water content by drying in a ventilated oven
EN 1097-10, Tests for mechanical and physical properties of aggregates — Part 10: Determination of
water suction height
EN 1097-11, Tests for mechanical and physical properties of aggregates — Part 11: Determination of
compressibility and confined compressive strength of lightweight aggregates
EN 12667:2001, Thermal performance of building materials and products — Determination of thermal
resistance by means of guarded hot plate and heat flow meter methods — Products of high and medium
thermal resistance
EN 13055:2016, Lightweight aggregates
EN 13172, Thermal insulation products — Evaluation of conformity
EN 13501-1, Fire classification of construction products and building elements — Part 1: Classification
using test data from reaction to fire tests
EN 13820, Thermal insulating materials for building applications - Determination of organic content
5

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prEN 14063-1:2016 (E)
EN 14063-2, Thermal insulation products for buildings — In-situ formed expanded clay lightweight
aggregate products — Part 2: Specification for the installed products
EN ISO 10456, Building materials and products — Hygrothermal properties — Tabulated design values
and procedures for determining declared and design thermal values (ISO 10456)
ISO 12491, Statistical methods for quality control of building materials and components
3 Terms, definitions, symbols, units and abbreviated terms
3.1 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1.1
expanded clay lightweight aggregate
insulation material or product composed of lightweight granular material having a cellular structure
formed by expanding clay minerals by heat
[Source: EN ISO 9229]
3.1.2
settlement
decrease of installed insulation thickness with time, expressed as a percentage of the initial installed
thickness (after compaction if prescribed)
3.1.3
compaction
mechanical compression (e.g. by vibrator) of the installed insulation layer, expressed as a percentage of
the initial untreated layer thickness
3.1.4
level
given value, which is the upper or lower limit of a requirement. The level is given by the declared value
of the characteristic concerned
3.1.5
class
combination of two levels of the same property, between which the performance shall fall, where the
levels are given by the declared value of the characteristic concerned
3.2 Symbols, units and abbreviated terms
For the purposes of this document, the following symbols and units apply.
H is the water suction height mm
k is a factor related to the number of test results available –
λ is the thermal conductivity at 10 °C mean temperature after drying at W/(m⋅K)
10, dry
(110 ± 5) °C
λ is the 90 % fractile with a confidence level of 90 % for the thermal W/(m⋅K)
90/90
conductivity
λ is the declared thermal conductivity W/(m⋅K)
D
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λ is one test result of thermal conductivity W/(m⋅K)
i
λ is the mean thermal conductivity W/(m⋅K)
mean
n is the number of test results –
s is the estimate of the standard deviation of the thermal conductivity W/(m⋅K)
λ
d is the lower sieve size mm
D is the upper sieve size mm
3
LD is the declared level for loose bulk density Mg/m
AS is the declared level for aggregate size mm
2
CR is the declared level for crushing resistance N/mm
2
CS(10) is the declared level of compressive strength at 10% deformation N/mm
2
CS(2) is the declared level of compressive strength at 2% deformation N/mm
WH is the declared level for water suction height mm
Abbreviated terms used in this standard:
LWA is Lightweight Aggregate
PTD is Product-Type Determination
PTT is Product-Type Testing
DoP is Declaration of Performance
FPC is Factory Production Control
AVCP is Assessment and Verification of Constancy of Performance
4 Product characteristics
4.1 General
Product characteristics shall be assessed in accordance with Clause 5. To conform with this document,
products shall meet the requirements of 4.2, and the requirements of 4.3 as appropriate.
This document gives requirements for two different groups of applications:
— roof, ceiling and floor insulation;
— insulation in ground floors.
The main difference between the two applications lies in the requirement for water suction height in
ground floors, whereas there should be no requirement for water suction height when the products are
used for roof, ceiling and floor insulation.
4.2 For all applications
4.2.1 Thermal resistance and thermal conductivity
Thermal resistance and thermal conductivity shall be based upon measurements carried out in
accordance with EN 12667.
The thermal values shall be determined in accordance with Annex A and declared, according to the
following:
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— the reference mean temperature shall be 10 °C;
— the measured values shall be expressed with three significant figures;
— the declared thermal values, shall be given as limit values representing at least 90 % of the
production determined with a confidence level of 90 %;
— the declared thermal resistance, R , shall be calculated from the insulation thickness and the
D
declared thermal conductivity, λ (see NOTE 1);
D
— the value of thermal conductivity λ shall be rounded upwards to the nearest 0,001 W/(m·K)
90/90
and declared as λ in levels with steps of 0,001 W/(m·K);
D
2
— the value of thermal resistance, R , shall be rounded downwards to the nearest 0,05 m ·K/W and
D
2
declared in levels with steps of 0,05 m ·K/W.
NOTE 1 The declaration of the installed thermal resistance for loose fill expanded clay LWA is described in
EN 14063–2.
NOTE 2 A correlation between thermal conductivity and loose bulk density / particle size distribution, specific
to the production and each product, can be used for indirect testing (see A.4).
4.2.2 Loose bulk density
Loose bulk density shall be measured in accordance with EN 1097-3 and declared in classes with steps
3 3 3 3
(0,005 Mg/m ) up to a density of 400 kg/m (0,400 Mg/m ) and thereafter with steps of
of 5 kg/m
3 3
10 kg/m (0,010 Mg/m ) and shall be in the range of ±15 % of the declared value. The value shall be
3 3
expressed in kg/m (Mg/m ).
NOTE The dry loose bulk density for expanded clay LWA products will normally be in the range
3 3 3 3
150 kg/m (0,150 Mg/m ) to 800 kg/m (0,800 Mg/m ).
4.2.3 Aggregate size
4.2.3.1 General
Aggregate sizes shall be determined using a pair of sieve sizes selected from the basic sets specified in
Table 1 of EN 13055:2016 and the upper and lower sizes declared as product designation.
NOTE 1 The declaration accepts the presence of some particles, which will be retained on the upper sieve
(referred to as (D)) and some, which will pass the lower sieve (referred to as (d)).
NOTE 2 Normally the aggregate size for expanded clay LWA products will be in the range 0 mm to 32 mm.
4.2.3.2 Undersize
The quantity of the undersize passing the lower sieve (d) shall not exceed 15 % by mass.
4.2.3.3 Oversize
The quantity of the oversize retained on the upper sieve (D) shall not exceed 10 % by mass. When
required, the sieve through which 100 % of the aggregate passes shall be declared.
4.2.3.4 Grading
When required, the particle size distribution shall be determined in accordance with EN 933-1 without
washing and a grading declared.
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4.2.4 Reaction to fire
Reaction to fire classification (Euroclass) shall be determined in accordance with EN 13501-1.
NOTE Expanded clay LWA as described in 3.1.1 is classified without testing as a class A1 product in
accordance with Commission Decision 96/603/EC as amended by Commission Decision 2000/605/EC.
4.2.5 Durability characteristics
4.2.5.1 General
The appropriate durability characteristics have been considered and are covered in 4.2.5.2, 4.2.5.3 and
4.2.5.4.
4.2.5.2 Durability of reaction to fire against ageing/degradation
The reaction to fire performance of expanded clay does not change with time. The product is classified
without testing as a class A1 product in accordance with EN 13501-1.
4.2.5.3 Durability of thermal resistance against ageing/degradation
The thermal conductivity (4.2.1) of the product does not change with time and neither does the
insulation thickness since any settlement (4.3.5) is negligible.
4.2.5.4 Durability of compressive strength against ageing/degradation
The compressive strength of expanded clay does not change with time. The product is a clay mineral
product burnt to clinkers in a stable structure.
4.3 For specific applications
4.3.1 General
If there is no requirement for a characteristic, described in 4.3, for a product in use, then the
characteristic need not be determined and declared.
4.3.2 Specific heat capacity
When required, the specific heat capacity shall be determined in accordance with EN ISO 10456.
NOTE In accordance with EN ISO 10456, a typical value for specific heat capacity of 1 000 J/(kg K) can be
used.
4.3.3 Crushing resistance
When required, the bulk crushing resistance shall be determined in accordance with EN 13055:2016,
2 2 2
Annex C, shall be expressed in N/mm and declared in levels with steps of 0,05 N/mm up to 1,0 N/mm
2
and thereafter with steps of 0,1 N/mm .
4.3.4 Compressibility and confined compressive strength
When required, the compressibility and the compressive strength CS(10) shall be determined in
accordance with EN 1097-11 and values declared. A stiffness modulus shall be given as the tangent to
the stress-strain relationship curve and related to the level of deformation.
NOTE The compressive strength at 10 % strain is not a design value, it is used as a reference value for
material characterization only. For characterization of material properties the stiffness modulus and the load at a
strain level at maximum 2 % (CS(2)) is more relevant.
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4.3.5 Settlement
Settlement for expanded clay LWA is negligible and needs no measurement.
4.3.6 Water vapour transmission
When required, the water vapour transmission shall be declared. The characteristic is not measured
because the open structure of the final product itself offers no substantial resistance to the free
movement of water vapour.
NOTE According to EN ISO 10456, a typical water vapour resistance factor μ is 2.
4.3.7 Water suction height
When required, water suction height shall be determined in accordance with EN 1097-10, and declared,
expressed in mm.
NOTE Declaration of water suction height is only relevant for applications in contact with the ground.
4.3.8 Dangerous substances
National regulations on dangerous substances may require verification and declaration on release, and
sometimes content, when construction products covered by this standard are placed on those markets.
In the absence of European harmonized test methods, verification and declaration on release/content
should be done taking into account national provisions in the place of use.
NOTE An informative database covering European and national provisions on dangerous substances is
available at the Growth website on EUROPA accessed through:
http://ec.europa.eu/growth/tools-databases/cp-ds/index_en.htm
5 Test methods
5.1 Sampling and sample reduction
Sampling shall be carried out according to the procedures given in EN 932-1 and splitting of samples
according to EN 932-2.
NOTE Sampling for measurements of thermal conductivity, see Annex B.
5.2 Conditioning
If not otherwise prescribed, the test specimens shall be dried to constant mass at (110 ± 5) °C according
to EN 1097-5.
NOTE Conditioning for measurements of thermal conductivity, see Annex B.
5.3 Testing
5.3.1 General
Table 1 gives the dimensions of the test specimens, the minimum number of measurements required to
get one test result and any specific conditions, which are necessary. One test result on a product
property is the average of the measured values on the number of test specimens given in Table 1.
5.3.2 Thermal conductivity
Thermal conductivity shall be determined in accordance with EN 12667 under the following conditions:
— at a mean temperature of (10 ± 0,3) °C;
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— the test specimen shall be prepared according to Annex B and to EN 12667.
The thermal conductivity shall be declared by the manufacturer in accordance with Annex A.
Thermal conductivity may also be measured at mean temperatures other than 10 °C, providing that the
accuracy of the relationship between temperature and thermal conductivity is sufficiently well
documented.
The measured thermal conductivity, λ may be converted to a value at the moisture content at 23 °C
10, dry,
and 50 % relative humidity provided that the accuracy of the relationship is sufficiently documented.
Annex C gives the formula for the conversion to other conditions than λ .
10, dry
Table 1 — Test methods, test specimens and conditions
Dimensions in millimetres
Clause Minimum
number of
Test Dimensions of measure- Specific
test specimen ments to
method conditions
No. Title
get one test
result
Measuring area
Thermal ≥ 600 × 600 × 10
a
4.2.1 EN 12667 1 ≥ 250 × 250
conductivity 0
Thickness ≥ 100
4.2.2 Loose bulk density EN 1097-3 see EN 1097-3 3 -
4.2.3 Aggregate size EN 933-1 see EN 933-1 3 -
EN 13820
Reaction to fire, see Annex ZA, Reaction to fire
4.2.4
organic content class A1 without testing

Crushing EN 13055:2 see
4.3.3 3 -
resistance 016 EN 13055:2016
Water suction
4.3.7 EN 1097-10 see EN 1097-10 1 -
height
a
See Annex B for conditioning.
6 Designation code
A designation code for the product shall be given by the manufacturer. The following shall be included
except when there is no requirement for a property described in 4.3:
 Abbreviated term
– Expanded clay LWA Exp. clay LWA
– This EN standard number EN 14063-1
– Loose bulk density LD
– Aggregate size AS
– Crushing resistance CR
- Compressive strength CS(10) and/or CS(2)
– Water suction height WH
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The designation code according to this document for an expanded clay lightweight aggregate product is
illustrated by the following example:
Exp. clay LWA EN 14063-1 — LD250 AS(8/16)
7 Assessment and Verification of Constancy of Performance (AVCP)
7.1 General
The manufacturer or his authorised representative shall be responsible for the conformity of his
product with the requirements of this European Standard. The AVCP shall be carried out in accordance
with EN 13172 and shall be based on product-type determination (PTD), factory production control
(FPC) by the manufacturer, including product assessment and tests on samples taken at the factory.
The compliance of the product with the requirements of this standard and with the stated values
(including levels and classes) shall be demonstrated by:
— Product type determination (PTD);
— Factory production control by the manufacturer, including product assessment.
If a manufacturer decides to group his products it shall be done in accordance with EN 13172.
7.2 Product-type determination
All characteristics defined in 4.2 and those in 4.3, if declared, shall be subject to product type
determination (PTD), in accordance with EN 13172, Table 1, Annex A and Annex B of this standard.
For the relevant characteristics, PTD on products corresponding also to EN 15732 may be used for the
purpose of PTD and Declaration of Performance (DoP) according to this standard.
7.3 Factory production control
The minimum frequencies of tests in the factory production control (FPC) shall be in accordance with
Annex C. When indirect testing is used, the correlation to direct testing shall be established in
accordance with EN 13172.
8 Marking and labelling
Products conforming with this standard shall b
...

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