SIST EN 12385-10:2004+A1:2008

Steel wire ropes - Safety - Part 10: Spiral ropes for general structural applications

This Part of this European Standard specifies the additional materials, manufacturing and testing requirements to those
given in Part 1 for spiral ropes incorporating zinc or zinc alloy coated wires for general structural applications.
This standard deals with all significant hazards, hazardous situations and events relevant to spiral ropes for general
structural applications, when they are used as intended and under conditions of misuse which are reasonably
foreseeable by the manufacturer (see clause 4 of EN 12385-1:2002).
This standard applies to spiral ropes for general structural applications which are manufactured after the date of its
publication.
NOTE For information only, typical breaking forces for both full-locked coil rope and spiral strand rope are given in annexes
B and C for some of the more common sizes.

Drahtseile aus Stahldraht - Sicherheit - Teil 10: Spiralseile für den allgemeinen Baubereich

Dieser Teil dieser Europäischen Norm legt zusätzlich zu Teil 1 weitere Anforderungen an Werkstoffe, Herstellung und Prüfung für Spiralseile einschließlich der mit Zink oder Zinklegierung überzogenen Drähte für allgemeine
Anwendungen im Baubereich fest.
Diese Norm behandelt alle bedeutsamen Gefährdungen, gefährlichen Situationen und Ereignisse, die für Spiralseile für den allgemeinen Baubereich wichtig sind, wenn sie unter den vorgesehenen Bedingungen und unter falschen Bedingungen, wie sie vom Hersteller vernünftigerweise vorhersehbar sind, angewendet werden (siehe Abschnitt 4 von EN 12385-1:2002).
Diese Norm gilt für Spiralseile für den allgemeinen Baubereich, die nach dem Datum der Veröffentlichung hergestellt wurden.
ANMERKUNG   Typische Bruchkräfte für vollverschlossene Spiralseile und Spirallitzenseile sind für einige der gebräuch¬licheren Größen in den Anhängen B und C nur zur Information angegeben.

Câbles en acier - Sécurité - Partie 10: Câbles spiraloïdaux pour applications générales de structures

La présente partie de la Norme européenne spécifie des prescriptions additionnelles à celles de la Partie 1
concernant les matériaux et les prescriptions de fabrication et d’essai pour les câbles à torons spiraloïdaux
comportant des fils galvanisés ou revêtus d’alliages de zinc pour applications générales de structures.
La présente norme traite de tous les phénomènes dangereux, situations et évènements dangereux relatifs aux câbles
spiraloïdaux pour applications générales de structures, lorsque ceux-ci sont utilisés pour l’usage prévu et dans de
mauvaises conditions raisonnablement prévisibles par le fabricant (voir l’Article 4 de l’EN 12385-1:2002).
La présente norme s’applique aux câbles spiraloïdaux pour applications générales de structures qui ont été fabriqués
après la publication de la présente norme.
NOTE Les charges de rupture types des câbles clos et des câbles à torons spiraloïdaux sont données pour information dans
les Annexes B et C pour quelques unes des dimensions les plus courantes uniquement.

Jeklene žične vrvi - Varnost - 10. del: Špiralne vrvi za splošne gradbene namene

General Information

• Status: Published
• Publication Date: 03-Apr-2008
• ICS: 77.140.65 - Steel wire, wire ropes and link chains
• Technical Committee: DTN - Lift and transport appliances
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 01-Apr-2008
• Due Date: 06-Jun-2008
• Completion Date: 04-Apr-2008
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: 98/37/EC - Machinery
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Mandate: M/BC/CEN/91/1 - Standardization request to CEN/CENELEC concerning machines presenting hazards due to mobility or load lifting
• Ref Project: EN 12385-10:2003+A1:2008 - Steel wire ropes - Safety - Part 10: Spiral ropes for general structural applications

Relations

• Consolidates: SIST EN 12385-10:2004 - Steel wire ropes - Safety - Part 10: Spiral ropes for general structural applications
• Effective Date: 01-Jun-2008

Overview

EN 12385-10:2003+A1:2008 - published by CEN - is the European harmonized standard for steel wire spiral ropes used in general structural applications. It specifies additional materials, manufacturing and testing requirements to those in EN 12385‑1 (Part 1) for spiral ropes that incorporate zinc or zinc‑alloy coated wires. The standard addresses safety, foreseeable misuse, and conformity with the Machinery Directive (informative Annexes ZA/ZB). It applies to spiral ropes manufactured after publication and includes informative data (typical breaking forces and mass) in annexes.

Key topics and technical requirements

• Scope & safety: Covers significant hazards and hazardous situations relevant to spiral ropes when used as intended or under reasonably foreseeable misuse.
• Wire requirements: Round and shaped wires must meet EN 10264‑2 / EN 10264‑3 requirements; hot zinc coated wires have additional ductility, adherence wrap and % total elongation criteria (Annex A).
• Rope manufacture:
  • No planned outer‑layer wire joints in in‑service rope lengths; welds in outer layer must be ≥10 lay lengths apart and ≥1 lay length from terminations.
  • Weld tensile strength ≥50% of wire grade and outer wire joints must be corrosion‑protected.
  • Wire finish: zinc, zinc‑alloy or combination, but uniform within any one layer.
• Dimensional tolerances:
  • Measured rope diameter: between 0% and +3% of nominal.
  • Difference between any two diameter measurements (four taken) must not exceed 2% of nominal.
• Breaking force:
  • Specified as a minimum breaking force, determined by the manufacturer; typical values for common constructions are given in Annexes B (full‑locked coil) and C (spiral strand).
  • Sampling and acceptance testing follow EN 12385‑1 (A.2).
• Designation & classification: Conform to EN 12385‑2.

Applications

• Structural engineering uses where spiral ropes are load‑bearing components: bridges, architectural tension systems, balustrades, stay cables and other general structural supports.
• Situations requiring corrosion‑protected steel wire ropes (zinc/zinc‑alloy coated) and defined mechanical performance under service and foreseeable misuse.

Who should use this standard

• Rope manufacturers and designers specifying spiral ropes for structural work
• Structural and civil engineers, specifiers and procurement teams
• Test laboratories and conformity assessors verifying rope manufacture, dimensions, coating and breaking force
• Safety/maintenance personnel ensuring compliance with EN 12385 series

Related standards

• EN 12385‑1 (General requirements) - essential baseline requirements
• EN 12385‑2 (Designation & classification)
• EN 10264‑1 / EN 10264‑2 / EN 10264‑3 (steel wire for ropes)
• EN 292 / EN 1070 (safety and terminology)

Keywords: EN 12385‑10, spiral ropes, steel wire ropes, structural applications, zinc coated, safety, breaking force, CEN, manufacturing requirements, testing.

Standards Content (Sample)

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Steel wire ropes - Safety - Part 10: Spiral ropes for general structural applicationsCâbles en acier - Sécurité - Partie 10: Câbles spiraloïdaux pour applications générales de structuresDrahtseile aus Stahldraht - Sicherheit - Teil 10: Spiralseile für den allgemeinen BaubereichTa slovenski standard je istoveten z:EN 12385-10:2003+A1:2008SIST EN 12385-10:2004+A1:2008en,fr77.140.65ICS:SLOVENSKI
STANDARDSIST EN 12385-10:2004+A1:200801-junij-2008

EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 12385-10:2003+A1
March 2008 ICS 77.140.65 Supersedes EN 12385-10:2003English Version
Steel wire ropes - Safety - Part 10: Spiral ropes for general structural applications
Câbles en acier - Sécurité - Partie 10: Câbles spiraloïdaux pour applications générales de structures
Drahtseile aus Stahldraht - Sicherheit - Teil 10: Spiralseile für den allgemeinen Baubereich This European Standard was approved by CEN on 3 November 2003 and includes Amendment 1 approved by CEN on 14 February 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12385-10:2003+A1:2008: E

Ductility and adherence wraps and % total elongation at fracture properties of hot zinc coated round wires.8 Annex B (informative)
Typical breaking forces and approximate nominal length masses for full-locked coil rope.10 Annex C (informative)
Typical breaking forces and nominal length masses for spiral strand rope.16 Annex D (informative)
Information which should be provided with an enquiry or an order.23 Annex ZA (informative)
!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC.24 Annex ZB (informative)
!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC.25

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

(normative)
Ductility and adherence wraps and % total elongation at fracture properties of hot zinc coated round wires A.1 Ductility wraps Wires shall be capable of being wrapped in a close helix of at least 4 turns around a mandrel equal in diameter to those values listed in Table A.1 without fracturing.
Table A.1 — Mandrel diameters for ductility wrap test Wire diameter
(mm) Mandrel diameter (2d = 2 × wire diameter) (mm) Including Excluding Up to and including wire tensile strength grade 1570 N/mm2 Up to and including wire tensile strength grade 1670 N/mm2 Up to and including wire tensile strength grade 1770 N/mm2 Up to and including wire tensile strength grade 1960 N/mm2 2,00 2,50 2d 2d 3d 4d 2,50 3,00 2d 2d 3d 4d 3,00 4,00 2d 3d 3d 4d 4,00 5,00 3d 3d 3d 4d 5,00 6,00 3d 3d 3d 4d 6,00 7,00 3d 3d 4d 4d A.2 Adherence wraps Wires shall be capable of being wrapped in a close helix of at least 4 turns around a mandrel equal in diameter to those values listed in Table A.2. The coating shall remain firmly adherent without cracking or flaking, such that it cannot be removed by rubbing with the finger. Table A.2 — Mandrel diameters for adherence wrap test Wire diameter
(mm) Mandrel diameter (2d = 2 × wire diameter) (mm) Including Excluding Up to and including wire tensile strength grade 1570 N/mm2 Up to and including wire tensile strength grade 1670 N/mm2 Up to and including wire tensile strength grade 1770 N/mm2 Up to and including wire tensile strength grade 1960 N/mm2 2,00 2,50 3d 3d 4d 5d 2,50 3,00 4d 4d 4d 5d 3,00 4,00 4d 4d 5d 5d 4,00 5,00 5d 5d 5d 5d 5,00 6,00 5d 5d 5d 5d 6,00 7,00 5d 5d 6d 6d

mm Percentage total elongation at fracture Including Excluding Up to and including wire tensile strength grade 1570 N/mm2 Up to and including wire tensile strength grade 1670 N/mm2 Up to and including wire tensile strength grade 1770 N/mm2 Up to and including wire tensile strength grade 1960 N/mm2 2,00 2,50 4,0 3,5 3,0 3,0 2,50 3,00 4,0 4,0 3,0 3,0 3,00 4,00 4,0 4,0 3,0 3,0 4,00 5,00 4,0 4,0 3,0 3,0 5,00 6,00 4,0 4,0 3,5 3,5 6,00 7,00 4,0 4,0 3,5 3,5

(informative)
Typical breaking forces and approximate nominal length masses for full-locked coil rope Table B.1 — Rope with one layer of full-lock wires Nominal
rope
diameter Approximate nominal length mass1)2) Nominal metallic cross-sectional area 2)
Minimum breaking force2)
Rope grade 1370
Rope grade 1470 Rope grade 1570 Rope grade 1670
(mm)
(kg/100m)
(mm2)
(kN)
(kN)
(kN)
(kN)
20 21 22 23 24
25 26 27 28 29
30 31 32 33 34
35 36 37 38 39
227 251 275 301 327
355 384 414 445 478
511 546 582 619 657
696 736 778 820 864
254 281 308 337 366
398 430 464 499 535
573 611 651 693 735
779 824 871 919 968
1 020
321 354 388 424 462
501 542 585 629 674
722 771 821 873 927
982 1 040 1 100 1 160 1 220
1 280
344 379 416 455 496
538 582 627 675 724
774 827 881 937 995
1 050 1 120 1 180 1 240 1 310
1 380
368 405 445 486 529
574 621 670 720 773
827 883 941 1 000 1 060
1 130 1 190 1 260 1 330 1 400
1 470
391 431 473 517 563
611 661 713 766 822
880 939 1 000 1 060 1 130
1 200 1 270 1 340 1 410 1 490
1 560
1) The length mass will be increased by approximately 8 % when the rope is preserved with a compound or blocking agent during manufacture. 2) In the case of ropes with a parallel lay centre of round wires, the nominal metallic cross-sectional area, minimum breaking force and approximate nominal length mass should be increased by approximately 4,5 %.

Table B.2 — Rope with two layers of full-lock wires Nominal
rope
diameter Approximate nominal length mass1)2) Nominal metallic cross-sectional area2)
Minimum breaking force2)
Rope grade 1370
Rope grade 1470 Rope grade 1570 Rope grade 1670
(mm)
(kg/100m)
(mm2)
(kN)
(kN)
(kN)
(kN)
25 26 27 28 29
30 31 32 33 34
35 36 37 38 39
40 41 42 43 44
45 46 47 48 49
50 51 52 53 54
55 56 57 58 59
368 398 429 462 495
530 566 603 642 681
722 764 807 851 896
943 990 1 040 1 090 1 140
1 190 1 250 1 300 1 360 1 410
1 470 1 530 1 590 1 650 1 720
1 780 1 850 1 910 1 980 2 050
2 120
412 446 481 517 555
594 634 676 718 763
808 855 903 953 1 000
1 060 1 110 1 160 1 220 1 280
1 340 1 400 1 460 1 520 1 580
...