Controllers with analogue signals for use in industrial-process control systems - Part 1: Methods of evaluating the performance (IEC 60546-1:2010)

This International Standard applies to proportional-integral-derivative (PID) pneumatic and electric industrial-process controllers using analogue continuous input and output signals which are in accordance with current international standards. It should be noted that while the tests specified herein cover controllers having such signals, they can be applied in principle to controllers having different but continuous signals. It should be also noted that this standard has been written for pneumatic and electric industrial-process controllers with only analogue components and is not necessarily to be used for controllers with microprocessors. This standard is intended to specify uniform methods of test for evaluating the performance of industrial-process PID controllers with analogue input and output signals1). The test conditions specified in this standard, for example the range of ambient temperatures, power supply, etc., are used when no other values are agreed upon by the manufacturer and the user. When a full evaluation in accordance with this standard is not required, those tests which are required shall be performed and the results reported in accordance with those parts of the standard which are relevant. The testing program should be subject to an agreement between manufacturer and user, depending on the nature and the extent of the equipment under consideration.

Regler mit analogen Signalen für die Anwendung in Systemen der industriellen Prozesstechnik - Teil 1: Methoden zur Beurteilung des Betriebsverhaltens (IEC 60546-1:2010)

Régulateurs à signaux analogiques utilisés pour les systèmes de conduite des processus industriels - Partie 1: Méthodes d’évaluation des performances (CEI 60546-1:2010)

La CEI 60546-1:2010 a pour objet de spécifier des méthodes d'essai uniformes pour l'évaluation des performances des régulateurs PID à signaux d'entrée et de sortie analogiques pour processus industriels. Les conditions d'essais spécifiées dans la présente norme, par exemple la plage de températures ambiantes, l'alimentation, etc., sont prises en considération en l'absence d'autres valeurs agréées par le constructeur et l'utilisateur. Cette troisième édition annule et remplace la deuxième édition, parue en 1987. Cette troisième édition constitue une révision technique mineure, élaborée pour mettre à jour les termes, les unités de mesure et les références.

Krmilniki z analognimi signali za uporabo pri nadzoru industrijskih procesov - 1. del: Postopki za ocenjevanje lastnosti (IEC 60546-1:2010)

Ta mednarodni standard velja za sorazmerne-vgrajene-izvedene (PID) pnevmatske in električne nadzornike industrijskih procesov, ki uporabljajo analogne neprekinjene vhodne in izhodne signale, ki so v skladu z veljavnimi mednarodnimi standardi. Opozoriti je treba, da medtem ko preskusi, zabeleženi v nadaljnjem besedilu, zajemajo nadzornike, ki imajo takšne signale, lahko načeloma veljajo za nadzornike, ki imajo drugačne, vendar neprekinjene signale. Prav tako je treba opozoriti, da je bil ta standard napisan za pnevmatske in električne nadzornike industrijskih procesov samo z analognimi komponentami in se ne uporablja nujno pri nadzornikih z mikroprocesorji. Ta standard je namenjen za določevanje enotnih preskusnih metod za ocenjevanje delovanja PID nadzornikov industrijskih procesov z analognimi vhodnimi in izhodnimi signali. Preskusni pogoji, določeni v tem standardu, na primer razpon temperatur v prostoru, napajanje, itd., se uporabijo kadar ni drugih vrednostih, glede katerih sta se dogovorila proizvajalec in uporabnik. Kadar ni potrebno celotno ocenjevanje v skladu s tem standardom, se ti preskusi, ki so potrebni, izvedejo in rezultati izrazijo v skladu z ustreznimi deli tega standarda. Preskusni program naj bo predmet dogovora med proizvajalcem in uporabnikom glede na lastnosti in obseg opreme, ki je obravnavana.

General Information

Status
Published
Publication Date
03-Nov-2010
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
13-Oct-2010
Due Date
18-Dec-2010
Completion Date
04-Nov-2010

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Krmilniki z analognimi signali za uporabo pri nadzoru industrijskih procesov - 1. del: Postopki za ocenjevanje lastnosti (IEC 60546-1:2010)Regler mit analogen Signalen für die Anwendung in Systemen der industriellen Prozesstechnik - Teil 1: Methoden zur Beurteilung des Betriebsverhaltens (IEC 60546-1:2010)Régulateurs à signaux analogiques utilisés pour les systèmes de conduite des processus industriels - Partie 1: Méthodes d’évaluation des performances (CEI 60546-1:2010)Controllers with analogue signals for use in industrial-process control systems - Part 1: Methods of evaluating the performance (IEC 60546-1:2010)25.040.40Merjenje in krmiljenje industrijskih postopkovIndustrial process measurement and controlICS:Ta slovenski standard je istoveten z:EN 60546-1:2010SIST EN 60546-1:2010en01-december-2010SIST EN 60546-1:2010SLOVENSKI
STANDARDSIST EN 60546-1:19981DGRPHãþD



SIST EN 60546-1:2010



EUROPEAN STANDARD EN 60546-1 NORME EUROPÉENNE
EUROPÄISCHE NORM October 2010
CENELEC European Committee for Electrotechnical Standardization Comité Européen de Normalisation Electrotechnique Europäisches Komitee für Elektrotechnische Normung
Management Centre: Avenue Marnix 17, B - 1000 Brussels
© 2010 CENELEC -
All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 60546-1:2010 E
ICS 25.040.40 Supersedes EN 60546-1:1993
English version
Controllers with analogue signals for use in industrial-process control systems -
Part 1: Methods of evaluating the performance (IEC 60546-1:2010)
Régulateurs à signaux analogiques utilisés pour les systèmes de conduite
des processus industriels -
Partie 1: Méthodes d’évaluation
des performances (CEI 60546-1:2010)
Regler mit analogen Signalen
für die Anwendung in Systemen
der industriellen Prozesstechnik -
Teil 1: Methoden zur Beurteilung
des Betriebsverhaltens (IEC 60546-1:2010)
This European Standard was approved by CENELEC on 2010-10-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
SIST EN 60546-1:2010



EN 60546-1:2010 - 2 - Foreword The text of document 65B/659A/CDV, future edition 3 of IEC 60546-1, prepared by SC 65B, Devices & process analysis, of IEC TC 65, Industrial-process measurement, control and automation, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 60546-1 on 2010-10-01. This European Standard supersedes EN 60546-1:1993. This EN constitutes a minor technical revision made to bring terms, measurement units and references up to date. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent rights. The following dates were fixed: – latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement
(dop)
2011-07-01 – latest date by which the national standards conflicting
with the EN have to be withdrawn
(dow)
2013-10-01 Annex ZA has been added by CENELEC. __________ Endorsement notice The text of the International Standard IEC 0546-1:2010 was approved by CENELEC as a European Standard without any modification. In the official version, for Bibliography, the following notes have to be added for the standards indicated: IEC 60027-2:2005 NOTE
Harmonized as EN 60027-2:007 (not modified). IEC 60382 NOTE
Harmonized as EN 60382. IEC 60546-2 NOTE
Harmonized as EN 60546-2. __________ SIST EN 60546-1:2010



- 3 - EN 60546-1:2010 Annex ZA
(normative)
Normative references to international publications with their corresponding European publications
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
NOTE
When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies.
Publication Year Title EN/HD Year
IEC 60068-2-6 - Environmental testing -
Part 2-6: Tests - Test Fc: Vibration (sinusoidal)
EN 60068-2-6 -
IEC 60068-2-30 - Environmental testing -
Part 2-30: Tests - Test Db: Damp heat, cyclic (12 h + 12 h cycle) EN 60068-2-30 -
IEC 60068-2-31 - Environmental testing -
Part 2-31: Tests - Test Ec: Rough handling shocks, primarily for equipment-type specimens EN 60068-2-31 -
IEC 61000-4-2 - Electromagnetic compatibility (EMC) -
Part 4-2: Testing and measurement techniques - Electrostatic discharge immunity test EN 61000-4-2 -
IEC 61000-4-3 - Electromagnetic compatibility (EMC) -
Part 4-3: Testing and measurement techniques - Radiated, radio-frequency, electromagnetic field immunity test EN 61000-4-3 -
IEC 61010-1 - Safety requirements for electrical equipment for measurement, control and laboratory use - Part 1: General requirements EN 61010-1 -
IEC 61298-1 - Process measurement and control devices - General methods and procedures for evaluating performance -
Part 1: General considerations EN 61298-1 -
IEC 61298-3 - Process measurement and control devices - General methods and procedures for evaluating performance -
Part 3: Tests for the effects of influence quantitites EN 61298-3 -
IEC 61298-4 - Process measurement and control devices - General methods and procedures for evaluating performance -
Part 4: Evaluation report content EN 61298-4 -
SIST EN 60546-1:2010



SIST EN 60546-1:2010



IEC 60546-1Edition 3.0 2010-08INTERNATIONAL STANDARD NORME INTERNATIONALEControllers with analogue signals for use in industrial-process control systems Part 1: Methods of evaluating the performance
Régulateurs à signaux analogiques utilisés pour les systèmes de conduite des processus industriels –
Partie 1: Méthodes d’évaluation des performances
INTERNATIONAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATIONALE WICS 25.040.40 PRICE CODECODE PRIXISBN 978-2-88912-139-7
® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale ® SIST EN 60546-1:2010



– 2 – 60546-1 © IEC:2010 CONTENTS FOREWORD.5 INTRODUCTION.7 1 Scope.8 2 Normative references.8 3 Terms and definitions.9 4 Basic relationships.10 4.1 Input/output relations of idealized controllers.10 4.2 Limitations.12 4.3 Dial graduation of controllers.12 5 General test conditions.13 5.1 Environmental conditions.13 5.1.1 Recommended range of ambient conditions for test measurements.13 5.1.2 Standard reference atmosphere.13 5.1.3 Standard atmosphere for referee measurements.13 5.2 Supply conditions.14 5.2.1 Reference values.14 5.2.2 Tolerances.14 5.3 Load impedance.14 5.4 Other test conditions.14 5.5 Stabilizing the controller output.15 6 Offset.16 6.1 Test set-up.16 6.2 Initial conditions.16 6.3 Test procedure.16 6.3.1 Offset at different values of Xp.16 6.3.2 Effect of changes of reset and rate time.17 7 Dial markings and scale values.17 7.1 Verification of set point scales.17 7.2 Proportional action.17 7.2.1 Initial conditions.17 7.2.2 Test procedure.17 7.2.3 Dead band.18 7.3 Integral action.19 7.3.1 Initial conditions.19 7.3.2 Test procedure.19 7.4 Derivative action.21 7.4.1 Initial conditions.21 7.4.2 Test procedure.21 8 Effect of influence quantities.22 8.1 General.22 8.2 Initial conditions.22 8.3 Climatic influences.23 8.3.1 Ambient temperature (as per IEC 61298-3).23 8.3.2 Humidity (electric controllers only) (as per IEC 61298-3).23 8.4 Mechanical influences.23 8.4.1 Mounting position.23 SIST EN 60546-1:2010



60546-1 © IEC:2010 – 3 – 8.4.2 Shock.23 8.4.3 Mechanical vibration.24 8.5 Power supply influences.25 8.5.1 Power supply variations.25 8.6 Electrical interferences.26 8.6.1 Common mode interference (see Figure 7).26 8.6.2 Series mode interference.27 8.6.3 Earthing.28 8.6.4 Radio interference.28 8.6.5 Magnetic field interference.28 8.6.6 Electrostatic discharge.29 8.7 Output load (electric controllers only).29 8.8 Accelerated operational life test.29 8.8.1 Initial conditions.29 8.8.2 Test procedure.30 9 Output characteristics and power consumption.30 9.1 Consumed and delivered energy.30 9.1.1 General.30 9.1.2 Initial conditions.30 9.1.3 Air flow delivered or exhausted (pneumatic controllers).30 9.1.4 Steady-state air consumption (pneumatic controllers).31 9.1.5 Power consumption (electric controllers).31 9.2 "Automatic"/"Manual" transfer.31 9.3 Ripple content of electrical output.31 10 Frequency response.31 10.1 Application of frequency response tests.31 10.2 Test procedure.32 10.3 Analysis of test results.32 11 Miscellaneous tests.32 11.1 Voltage test (see also IEC 61010-1).32 11.2 Insulation resistance (see also IEC 61010-1).33 11.3 Input over-range.33 12 Documentary information.33 13 Technical examination.34 14 Test report.34 15 Summary of tests.34 Bibliography.38
Figure 1 – Basic signals to/from an idealized controller.10 Figure 2a – Arrangement for open loop or closed loop tests.15 Figure 2b – Arrangement for measuring air flow.16 Figure 3 – Characteristics of a controller with proportional action only.19 Figure 4 – Recorded characteristics of proportional action.20 Figure 5 – Recorded characteristics of integral action.21 Figure 6 – Recorded characteristics of derivative action.22 Figure 7 – Arrangement for common mode interference test (a.c. generator).27 Figure 8a – Arrangement for series mode interference test (voltage input).28 SIST EN 60546-1:2010



– 4 – 60546-1 © IEC:2010 Figure 8b – Arrangement for series mode interference test (current input).29 Figure 9 – Flow characteristic of a pneumatic controller.31 Figure 10 – Frequency response test results.37
Table 1 – Operating conditions for mechanical vibration tests.24 Table 2 – Conditions for frequency response tests.32 Table 3 – Voltage test values.33
SIST EN 60546-1:2010



60546-1 © IEC:2010 – 5 – INTERNATIONAL ELECTROTECHNICAL COMMISSION ____________
CONTROLLERS WITH ANALOGUE SIGNALS FOR USE IN
INDUSTRIAL-PROCESS CONTROL SYSTEMS –
Part 1: Methods of evaluating the performance
FOREWORD 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with may participate in this preparatory work. International, governmental and non-governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with conditions determined by agreement between the two organizations. 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any misinterpretation by any end user. 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publications. Any divergence between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter. 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any services carried out by independent certification bodies. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and members of its technical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights. IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 60546-1 has been prepared by subcommittee 65B: Devices and process analysis, of IEC technical committee 65: Industrial-process measurement, control and automation. This third edition cancels and replaces the second edition, published in 1987. This third edition constitutes a minor technical revision made to bring terms, measurement units and references up to date.
The text of this standard is based on the following documents: CDV Report on voting 65B/659A/CDV 65B/717A/RVC
Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. SIST EN 60546-1:2010



– 6 – 60546-1 © IEC:2010 This publication has been drafted in accordance with the ISO/IEC Directives, Part 2. A list of all parts of the IEC 60546 series, under the general title: Controllers with analogue signals for use in industrial-process control systems, can be found on the IEC website. The committee has decided that the contents of this publication will remain unchanged until the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data related to the specific publication. At this date, the publication will be
• reconfirmed, • withdrawn, • replaced by a revised edition, or • amended.
SIST EN 60546-1:2010



60546-1 © IEC:2010 – 7 – INTRODUCTION The methods of evaluation given in this International Standard are intended for use by manufacturers to determine the performance of their products and by users, or independent testing establishments, to verify manufacturers’ performance specifications. Part 2 of IEC 60546 describes a limited series of tests which may be used as acceptance tests. The tests specified in this standard are not necessarily sufficient for instruments specifically designed for unusually arduous duties. Conversely, a restricted series of tests may be suitable for instruments designed to perform within a limited range of conditions. It will be appreciated that the closest liaison should be maintained between an evaluating body and the manufacturer. Note is taken of the manufacturer’s specifications for the instrument when the test program is being decided, and the manufacturer should be invited to comment on both the test program and the results. His comments on the results should be included in any report produced by the testing organization. SIST EN 60546-1:2010



– 8 – 60546-1 © IEC:2010 CONTROLLERS WITH ANALOGUE SIGNALS FOR USE IN
INDUSTRIAL-PROCESS CONTROL SYSTEMS –
Part 1: Methods of evaluating the performance
1 Scope This International Standard applies to proportional-integral-derivative (PID) pneumatic and electric industrial-process controllers using analogue continuous input and output signals which are in accordance with current international standards. It should be noted that while the tests specified herein cover controllers having such signals, they can be applied in principle to controllers having different but continuous signals. It should be also noted that this standard has been written for pneumatic and electric industrial-process controllers with only analogue components and is not necessarily to be used for controllers with microprocessors. This standard is intended to specify uniform methods of test for evaluating the performance of industrial-process PID controllers with analogue input and output signals1).
The test conditions specified in this standard, for example the range of ambient temperatures, power supply, etc., are used when no other values are agreed upon by the manufacturer and the user. When a full evaluation in accordance with this standard is not required, those tests which are required shall be performed and the results reported in accordance with those parts of the standard which are relevant. The testing program should be subject to an agreement between manufacturer and user, depending on the nature and the extent of the equipment under consideration. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60068-2-6, Environmental testing – Part 2-6: Tests – Test Fc: Vibration (sinusoidal) IEC 60068-2-30, Environmental testing – Part 2-30: Tests – Test Db: Damp heat, cyclic (12 h + 12 h cycle IEC 60068-2-31, Environmental testing – Part 2-31: Tests – Test Ec: Rough handling shocks, primarily for equipment-type specimens IEC 61000-4-2, Electromagnetic compatibility (EMC) – Part 4-2: Testing and measurement techniques – Electrostatic discharge immunity test IEC 61000-4-3, Electromagnetic compatibility (EMC) – Part 4-3: Testing and measurement techniques – Radiated, radio-frequency, electromagnetic field immunity test ————————— 1)
See IEC 60381 and IEC 60382. SIST EN 60546-1:2010



60546-1 © IEC:2010 – 9 – IEC 61010-1, Safety requirements for electrical equipment for measurement, control, and laboratory use – Part 1: General requirements IEC 61298-1, Process measurement and control devices – General methods and procedures for evaluating performance – Part 1: General considerations IEC 61298-3, Process measurement and control devices – General methods and procedures for evaluating performance – Part 3: Tests for the effects of influence quantities IEC 61298-4, Process measurement and control devices – General methods and procedures for evaluating performance – Part 4: Evaluation report content 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1
proportional band proportional band Xp of a linear controller, expressed in per cent, given by the expression:
pp100KX= (1) 3.2
direct acting controller output, which increases with an increase in the measured value
3.3
reverse acting controller output, which decreases with an increase in the measured value
3.4
offset steady-state deviation between measured value and set point
3.5
controller, proportional
P controller which produces proportional control action only 3.6
controller, proportional plus derivative (rate)
PD controller which produces proportional plus derivative control action 3.7
controller, proportional plus integral (reset)
PI controller which produces proportional plus integral control action 3.8
controller PID controller with compound action which produces proportional, plus integral, plus derivative actions SIST EN 60546-1:2010



– 10 – 60546-1 © IEC:2010 3.9
dead band finite range of values within which variation of the input variable does not produce any measurable change in the output variable 3.10
average upscale error arithmetic mean of the errors at each point of measurement for the upscale readings of each measurement cycle 3.11
average downscale error arithmetic mean of the errors at each point of measurement for the downscale readings of each measurement cycle 3.12
average error arithmetic mean of all upscale and downscale errors at each point of measurement 3.13
hysteresis difference between the average upscale error and the average downscale error at each point of measurement 4 Basic relationships 4.1 Input/output relations of idealized controllers In its simplest form, the relationship may be given by an equation generally presented in one of the following forms:
Controller wx –wy xPID IEC
1620/10
Figure 1 – Basic signals to/from an idealized controller SIST EN 60546-1:2010



60546-1 © IEC:2010 – 11 –
()()()∫−+−+−=−ttwxKtwxKwxKyy0DIp0ddd (2)
()()()⎥⎥⎦⎤⎢⎢⎣⎡−+−+−=−∫ttwxTtwxTwxKyy0DIp0ddd1 (3) or in the frequency domain:
()DIpjj11jTTKFωωω+⎥⎦⎤⎢⎣⎡+= (4) These equations are valid for controllers with no interaction between factors Kp, K1 and KD. The equation for idealized controllers with interaction taken into account may be written as:
()()()⎥⎥⎦⎤⎢⎢⎣⎡−′+−′
...

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