Safety of woodworking machines - One side moulding machines with rotating tool - Part 2: Single spindle hand fed/integrated fed routing machines

This document specifies all significant hazards, hazardous situations and events as listed in Clause 4 which are relevant to stationary and displaceable single spindle hand fed/integrated fed routing machines with fixed head but allowing only movement along the axis of the tool during machining hereinafter referred to as "machines" designed to cut solid wood, chip board, fibreboard, plywood and also these materials if they are covered with plastic laminate, edgings or veneer when they are used as intended and under the conditions foreseen by the manufacturer. This document does not apply to inverted pin routers and radial arm routers (machines where the work piece is fixed and the tool head is manually moved); NC boring machines and NC routing machines; hand-held routers or any adaptation permitting their use in a different mode, e.g. bench mounting; routing machines set up on a bench or a table similar to a bench, which are intended to carry out work in a stationary position, capable of being lifted by one person by hand. The bench can also be an integrated part of the machine if it consists of hinged legs which can be extended down. This document is not applicable to single spindle hand fed/integrated fed routing machines which are manufactured before the date of its publication as EN.

Sicherheit von Holzbearbeitungsmaschinen - Fräsmaschinen für einseitige Bearbeitung mit drehendem Werkzeug - Teil 2: Einspindelige Oberfräsmaschinen mit Handvorschub/mechanischem Vorschub

Sécurité des machines pour le travail du bois - Machines à fraiser sur une face à outil rotatif - Partie 2: Perceuses et défonceuses monobroche à avance manuelle/mécanisée

Varnost lesnoobdelovalnih strojev - Rezkalni stroji z vrtečim orodjem za enostransko obdelavo - 2. del: Enovretenski rezkalni stroji z ročnim/mehanskim podajanjem

General Information

Status
Not Published
Public Enquiry End Date
30-Jun-2012
Technical Committee
Current Stage
98 - Abandoned project (Adopted Project)
Start Date
09-Nov-2012
Due Date
14-Nov-2012
Completion Date
09-Nov-2012

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Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN 848-2:2007+A1:2010/kFprA2:2012
01-junij-2012
9DUQRVWOHVQRREGHORYDOQLKVWURMHY5H]NDOQLNL]YUWHþLPRURGMHP]DHQRVWUDQVNR
REGHODYRGHO(QRYUHWHQVNLUH]NDOQLVWURML]URþQLPPHKDQVNLPSRGDMDQMHP
Safety of woodworking machines - One side moulding machines with rotating tool - Part
2: Single spindle hand fed/integrated fed routing machines
Sicherheit von Holzbearbeitungsmaschinen - Fräsmaschinen für einseitige Bearbeitung
mit drehendem Werkzeug - Teil 2: Einspindelige Oberfräsmaschinen mit
Handvorschub/mechanischem Vorschub
Sécurité des machines pour le travail du bois - Machines à fraiser sur une face à outil
rotatif - Partie 2: Perceuses et défonceuses monobroche à avance manuelle/mécanisée
Ta slovenski standard je istoveten z: EN 848-2:2007+A1:2009/FprA2
ICS:
79.120.10 Lesnoobdelovalni stroji Woodworking machines
SIST EN 848- en,fr,de
2:2007+A1:2010/kFprA2:2012
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 848-2:2007+A1:2010/kFprA2:2012

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SIST EN 848-2:2007+A1:2010/kFprA2:2012


EUROPEAN STANDARD
FINAL DRAFT
EN 848-2:2007+A1:2009
NORME EUROPÉENNE

EUROPÄISCHE NORM
FprA2
April 2012
ICS 79.120.10
English Version
Safety of woodworking machines - One side moulding machines
with rotating tool - Part 2: Single spindle hand fed/integrated fed
routing machines
Sécurité des machines pour le travail du bois - Machines à Sicherheit von Holzbearbeitungsmaschinen -
fraiser sur une face à outil rotatif - Partie 2: Perceuses et
Fräsmaschinen für einseitige Bearbeitung mit drehendem
défonceuses monobroche à avance manuelle/mécanisée Werkzeug - Teil 2: Einspindelige Oberfräsmaschinen mit
Handvorschub/mechanischem Vorschub
This draft amendment is submitted to CEN members for unique acceptance procedure. It has been drawn up by the Technical Committee
CEN/TC 142.

This draft amendment A2, if approved, will modify the European Standard EN 848-2:2007+A1:2009. If this draft becomes an amendment,
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this
amendment into the relevant national standard without any alteration.

This draft amendment was established by CEN in three official versions (English, French, German). A version in any other language made
by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has
the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.

Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.


EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2012 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 848-2:2007+A1:2009/FprA2:2012: E
worldwide for CEN national Members.

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SIST EN 848-2:2007+A1:2010/kFprA2:2012
EN 848-2:2007+A1:2009/FprA2:2012 (E)
Contents Page
Foreword .4
1 Modifications to Clause 1, Scope .5
2 Modifications to Clause 2, Normative references .5
3 Modification to 3.2, Definitions .6
4 Modifications to Clause 4, List of significant hazards .7
5 Modifications to 5.1, General . 10
6 Modifications to 5.2.1.1, General . 10
7 Modification to 5.2.1.2, Use of well tried components . 11
8 Modification to 5.2.3, Starting . 11
9 Modifications to 5.2.4, Normal stopping . 11
10 Modifications to 5.2.5, Additional stop . 11
11 Modifications to 5.2.6, Emergency stop . 12
12 Modifications to 5.2.7, Mode selection . 12
13 Modifications to 5.2.8, Spindle speed monitoring . 12
14 Modification to 5.2.9, Integrated feed . 13
15 Modification to 5.3.1, Stability . 13
16 Modification to 5.3.3.1, Tools . 13
17 Modifications to 5.3.3.3.2, Height adjustments . 13
18 Modifications to 5.3.4.1, General . 14
19 Modifications to 5.3.4.2, Brake release . 14
20 Modification to 5.3.5, Device to minimise the possibility or the effect of ejection . 15
21 Modification to 5.3.6.1, General . 15
22 Modification to5.3.6.2, Workpiece guiding for straight work . 15
23 Modification to 5.3.6.3, Workpiece guiding for shaped work . 16
24 Modification to 5.3.7.1.2, Ring guard . 16
25 Modification to 5.3.7.1.4, Safeguarding for straight work . 16
26 Modifications to 5.3.7.2, Guarding of drives . 16
27 Modifications to 5.3.8, Characteristics of guards . 17
28 Modification to 5.3.9, Clamping device . 17
29 Modification to 5.3.10, Safety appliances . 17
30 Modifications of 5.4.2.2, Noise emission measurement . 17
31 Modifications to 5.4.3, Emission of chips and dust . 17
32 Modifications to 5.4.4, Electricity . 18
33 Modification to 6.2, Marking . 18
2

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SIST EN 848-2:2007+A1:2010/kFprA2:2012
EN 848-2:2007+A1:2009/FprA2:2012 (E)
34 Modifications to 6.3, Instruction handbook . 18
35 Deletion of Annex A . 19
36 Addition of a new normative Annex C, Impact test method for guards . 19
37 Deletion of Annex ZA . 21
38 Modification to Annex ZB . 21
39 Modifications to Bibliography . 22

3

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SIST EN 848-2:2007+A1:2010/kFprA2:2012
EN 848-2:2007+A1:2009/FprA2:2012 (E)
Foreword
This document (EN 848-2:2007+A1:2009/FprA2:2012) has been prepared by Technical Committee
CEN/TC 142 “Woodworking machines - Safety”, the secretariat of which is held by UNI.
This document is currently submitted to the Unique Acceptance Procedure.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of the Machinery Directive.
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.
4

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SIST EN 848-2:2007+A1:2010/kFprA2:2012
EN 848-2:2007+A1:2009/FprA2:2012 (E)
1 Modifications to Clause 1, Scope
st
Add at the end of 1 paragraph "including reasonably foreseeable misuse".
st
Add after 1 paragraph: "Machines which are designed to work wood based materials may also be used for
working hardened plastic materials with similar physical characteristics as wood".
Replace reference to EN 848-3:2007 with EN 848-3:2007+A2:2009.
2 Modifications to Clause 2, Normative references
Add the following reference:
"EN 61800-5-2:2007, Adjustable speed electrical power drive systems – Part 5-2: Safety requirements –
Functional (IEC 61800-5-2:2007)",
"EN ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements for systems and their
components (ISO 4413:2010)
EN ISO 4414:2010, Pneumatic fluid power — General rules and safety requirements for systems and their
components (ISO 4414:2010)".
Delete reference to EN 982:1996, EN 983:1996, EN ISO 11202:1995/AC:1997, EN ISO 11204:1995/AC 1997
and EN ISO 11688-1/1998/AC:1998.
Replace "EN ISO 3743-1:1995" with "EN ISO 3743-1:2010" and replace the title with "Acoustics —
Determination of sound power levels and sound energy levels of noise sources using sound pressure —
Engineering methods for small movable sources in reverberant fields — Part 1: Comparison method for a
hard-walled test room (ISO 3743-1:2010)".
Replace "EN ISO 3744:1995" with "EN ISO 3744:2010" and replace the title with "Acoustics — Determination
of sound power levels and sound energy levels of noise sources using sound pressure — Engineering
methods for an essentially free field over a reflecting plane (ISO 3744:2010)".
Replace "EN ISO 3746:1995" with "EN ISO 3746:2010" and replace the title with "Acoustics — Determination
of sound power levels and sound energy levels of noise sources using sound pressure — Survey method
using an enveloping measurement surface over a reflecting plane (ISO 3746:2010)".
Replace "EN ISO 11202:1995" with "EN ISO 11202:2010" and replace the title with "Acoustics — Noise
emitted by machinery and equipment — Determination of emission sound pressure levels at a work station
and at other specified positions applying approximate environmental corrections (ISO 11202:2010)".
Replace "EN ISO 11204:1995" with "EN ISO 11204:2010" and replace the title with "Acoustics — Noise
emitted by machinery and equipment — Determination of emission sound pressure levels at a work station
and at other specified positions applying accurate environmental corrections (ISO 11204:2010)".
Replace "EN ISO 12100-1:2003" and "EN ISO 12100-2:2003" with "EN ISO 12100:2010, Safety of machinery
— General principles for design — Risk assessment and risk reduction (ISO 12100:2010)".
Replace throughout the standard reference to:
"EN 847-1:2005" with "EN 847-1:2005+A1:2007",
"EN 894-1:1997" with "EN 894-1:1997+A1:2008",
"EN 894-2:1997" with "EN 894-2:1997+A1:2008",
5

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SIST EN 848-2:2007+A1:2010/kFprA2:2012
EN 848-2:2007+A1:2009/FprA2:2012 (E)
"EN 894-3:2000" with "EN 894-3:2000+A1:2008",
"EN 982:1996" with "EN ISO 4413:2010",
"EN 983:1996" with "EN ISO 4414:2010",
"EN 1005-1:2001" with "EN 1005-1:2001+A1:2008",
"EN 1005-2:2003" with "EN 1005-2:2003+A1:2008",
"EN 1005-3:2002" with "EN 1005-3:2002+A1:2008",
"EN 1005-4:2005" with "EN 1005-4:2005+A1:2008",
"EN 1037:1995" with "EN 1037:1995+A1:2008",
"EN 1088:1995" with "EN 1088:1995+A2:2008",
"EN 60439-1:1999" with "EN 60439-1:1999 and EN 60439-1:1999/A1:2004" in the text excluding Clause 2,
"EN 60529:1991" with "EN 60529:1991 and EN 60529:1991/A1 2000" in the text excluding Clause 2,
"EN ISO 3743-1:1995" with "EN ISO 3743-1:2010",
"EN ISO 3743-2:1996" with "EN ISO 3743-2:2009",
"EN ISO 3744:1995" with "EN ISO 3744:2010",
"EN ISO 3745:2003" with "EN ISO 3745:2009",
"EN ISO 3746:1995" with "EN ISO 3746:2010",
"EN ISO 4871:1996" with "EN ISO 4871:2009",
"EN ISO 9614-1:1995" with "EN ISO 9614-1:2009",
"EN ISO 11202:1995" with "EN ISO 11202:2010",
"EN ISO 11204:1995" with "EN ISO 11204:2010",
"EN ISO 11688-1:1998" with "EN ISO 11688-1:2009",
"EN ISO 12100-1:2003" and "EN ISO 12100-2:2003" with "EN ISO 12100:2010" and
"EN ISO 13850:2006" with "EN ISO 13850:2008".
3 Modification to 3.2, Definitions
Add the following term and definition:
"3.2.19
performance level PL
discrete level used to specify the ability of safety-related parts of control systems to perform a safety function
under foreseeable conditions
[EN ISO 13849-1:2008, 3.1.23]".
6

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SIST EN 848-2:2007+A1:2010/kFprA2:2012
EN 848-2:2007+A1:2009/FprA2:2012 (E)
4 Modifications to Clause 4, List of significant hazards
st
Replace in the brackets of 1 paragraph "EN 1050:1996" with "EN ISO 12100:2010".
st
Delete in 1 paragraph the words "as far as they are dealt with in this document".
Replace NOTE with a new paragraph:
"These hazards are listed in Table 1:".
Replace Table 1 with:
"Table 1 — List of significant hazards
Hazards, hazardous situations and Relevant
No hazardous events EN ISO 12100:2010 clauses of
this
document
1 Mechanical hazards related to:
-machine parts or workpiece due to
a) shape 6.2.2.1, 6.2.2.2, 6.3 5.3.3, 5.3.6,
5.3.7, 5.4.10
b) relative location 5.2.2, 5.3.5,
5.3.7, 5.3.9
c) mass and stability (potential energy 5.2.10,
of elements which may move under the 5.3.1, 5.3.3,
effect of gravity) 5.3.5
d) mass and velocity (kinetic energy of 5.2.5, 5.3.3
elements in controlled or uncontrolled
motion)
e) mechanical strength 5.3.2, 5.3.3,
5.3.7, 5.3.8
- accumulation of potential energy:
f) elastic elements (springs), or 6.2.10, 6.3.5.4 5.3.3,
5.3.6.2
g) liquids or gases under pressure 5.4.6, 5.4.7
(to be continued)
7

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SIST EN 848-2:2007+A1:2010/kFprA2:2012
EN 848-2:2007+A1:2009/FprA2:2012 (E)
Table 1 — List of significant hazards (continued)

Hazards, hazardous situations and Relevant
No hazardous events EN ISO 12100:2010 clauses of
this
document
1.1 Crushing hazard 5.3.7, 5.3.10
1.2 Shearing hazard 5.3.7, 5.3.10
1.3 Cutting or severing hazard 5.3.7
1.4 Entanglement hazard 5.3.7, 5.4.3
1.5 Drawing in or trapping hazard 5.3.7
1.6 Impact hazard 5.3.5
1.9 High pressure fluid injection or ejection 6.2.10, 6.3.5.4 5.4.6, 5.4.7
hazard
2. Electrical hazards
2.1 contact of persons with live parts (direct 6.2.9, 6.3.5.4 5.4.4
contact)
2.2 contact of persons with parts which 6.2.9 5.4.4
have become live under faulty
conditions ( indirect contact)
4. Hazards generated by noise, resulting in:
4.1 Hearing loss (deafness), other 6.2.2.2, 6.3 5.4.2
physiological disorders (loss of balance,
loss or awareness)
4.2 Interference with speech 5.4.2
communication, acoustic signals
7. Hazards generated by materials and substances ( and their constituent)processed, or
used by the machinery:
7.1 Hazards from contact or inhalation of 6.2.3, 6.2.4 5.4.3
harmful fluids and dusts
7.2 Fire hazard 6.2.4 5.3.6.2,
5.4.1, 5.4.9
(to be continued)
8

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SIST EN 848-2:2007+A1:2010/kFprA2:2012
EN 848-2:2007+A1:2009/FprA2:2012 (E)
Table 1 — List of significant hazards (continued)
Hazards, hazardous situations and Relevant
No hazardous events EN ISO 12100:2010 clauses of
this
document
8. Hazards generated by neglecting ergonomic principles in machine design
8.1 Unhealthy postures or excessive efforts 6.2.7, 6.2.8, 6.2.11.12, 5.2.2
6.3.5.5, 6.3.5.6
8.2 Human hand/arm or foot/leg anatomy 6.2.8.3 5.2.2, 5.4.5
8.6 Human error, human behaviour 6.2.8, 6.2.11.8, 6.2.11.10, 5.4.12, 6.3
6.3.5.2, 6.4
8.7 Design, location or identification of 6.2.8.f, 6.2.11.8 5.2.2
manual controls
8.8 Design or location of visual display units 6.2.8.8, 6.4.2 5.4.5, 5.4.11
9 Combination of hazards 6.3.2.1 5.2.3, 5.2.6,
5.2.7, 5.2.8,
5.2.9,
5.2.10,
5.3.5,
5.4.10,
5.4.11
10. Unexpected start-up, unexpected overrun/overspeed (or any similar malfunction) from
10.1 Failure/ disorder of the control system 6.2.11, 6.3.5.4 5.2.1, 5.2.7
10.2 Restoration of energy supply after an 6.2.11.4 5.2.9
interruption
10.3 External influences on electrical 6.2.11.11 5.2.1, 5.2.7,
equipment 5.2.11, 5.4.8
10.6 Errors made by the operator (due to 6.2.8, 6.2.11.8, 6.2.11.10, 5.4.5,
mismatch of machinery with human 6.3.5.2, 6.4 5.4.11, 6.3
characteristics and abilities, see 8.6)
11 Impossibility of stopping the machine in 5.2.4, 5.2.5,
6.2.11.1, 6.2.11.3, 6.3.5.2
the best possible conditions 5.2.6, 5.3.4
12 Variation in the rotational speed of tools 5.2.6
6.2.2.2, 6.2.3
13 Failure of the power supply 5.2.6
6.2.11.1, 6.2.11.4
(to be continued)
9

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SIST EN 848-2:2007+A1:2010/kFprA2:2012
EN 848-2:2007+A1:2009/FprA2:2012 (E)
Table 1 — List of significant hazards (continued)
Hazards, hazardous situations and Relevant

No hazardous events clauses of
EN ISO 12100:2010
this
document
14 Failure of the control circuit 5.2.1
6.2.11, 6.3.5.4

15 Errors of fitting 5.4.10, 6.3
6.2.7, 6.4.5
16 break-up during operation 5.3.2
6.2.3
17 Falling or ejected objects or fluids 5.3.3, 5.3.5,
6.2.3, 6.2.10
5.3.9
18 Overturn, unexpected loss of machine 5.3.1
6.3.2.6
stability
".

5 Modifications to 5.1, General
In NOTE 2, replace "Clause 4 of EN ISO 12100-2:2003" with "EN ISO 12100:2010, 6.2" and "Clause 5 of EN
ISO 12100-2:2003" with "EN ISO 12100:2010, 6.3" to read:
"NOTE 2 For guidance in connection with risk reduction by design see EN ISO 12100:2010, 6.2 and for safeguarding
measures see EN ISO 12100:2010, 6.3.".
6 Modifications to 5.2.1.1, General
Delete the title "5.2.1.1 General".
st
Replace in 1 paragraph, the second sentence with:
"Safety related parts of the control system of this machine comprise parts concerning the following functions
and they shall fulfil at least the requirements of the PL given below in accordance with the requirements of EN
ISO 13849-1:2008 given below:".
In the list of functions replace:
"category 1" with "PL=c" (10 times);
"category 1 or 3" with " PL=c" (once);
"category 1, 2 or 3" with " PL=c" (twice);
"category B" with " PL=c " (once).
th
In 5 indent, replace: "monitoring" with "control".
th
In 13 indent, replace "category 1 or 2" with "PL=b or PL=c".
10

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SIST EN 848-2:2007+A1:2010/kFprA2:2012
EN 848-2:2007+A1:2009/FprA2:2012 (E)
In the last but one indent replace "(see 5.3.4)" with "(see 5.3.4.2)".
In the last indent, replace "(see 5.5.3.2.1)" with "(see 5.2.7, 5.3.3.3.2)".
nd rd
Delete 2 , 3 paragraphs and the NOTE.
7 Modification to 5.2.1.2, Use of well tried components
Delete the clause in its entirety
8 Modification to 5.2.3, Starting
In the last paragraph, replace "category 1" with "at least PL=c" to read:
"The safety related part of the control system for starting the rotation of the spindle (see also 5.2.1) shall
conform to at least PL=c in accordance with the requirements of EN ISO 13849-1:2008. Unintentional start-up
shall be prevented e.g. by shrouded control devices.".
9 Modifications to 5.2.4, Normal stopping
st
Add in 1 paragraph, after "actuators", "except powered workpiece clamping and powered movement of the
machining head".
st
Add after 1 paragraph, the following NOTE:
"NOTE For normal stopping of PDS(SR) (power drive system
...

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