SIST EN 13445-5:2009/A4:2013
(Main)Unfired pressure vessels - Part 5: Inspection and testing
Unfired pressure vessels - Part 5: Inspection and testing
This Part of this European Standard specifies the inspection and testing of individual and serially produced pressure vessels made of steels in accordance with EN 13445-2:2009.
Special provisions for cyclic operation are given in Annex G of this Part.
Special provisions for vessels or vessel parts working in the creep range are given in Annex F and Annex I of this Part.
NOTE The responsibilities of parties involved in the conformity assessment procedures are given in Directive 97/23/EC. Guidance on this can be found in CR 13445-7.
Unbefeuerte Druckbehälter - Teil 5: Inspektion und Prüfung
Dieser Teil der EN 13445 legt die Inspektion und Prüfung von einzelnen und in Serie gefertigten Druckbehältern
aus Stählen nach EN 13445-2:2009 fest.
Besondere Anforderungen für den Betrieb unter zyklischer Belastung sind in Anhang G dieser Norm
enthalten.
Besondere Anforderungen für Druckbehälter oder Druckbehälterteile, die im Zeitstandbereich betrieben
werden, sind in Anhang F und Anhang I dieser Norm festgelegt.
ANMERKUNG Wird eine CE-Kennzeichnung gewünscht, können weitere Informationen über Tätigkeiten in Verbindung
mit den verschiedenen Stellen, die Prüfungen durchführen, der Richtlinie 97/23/EC entnommen werden. Eine Anleitung ist
in CR 13445-7 zu finden.
Récipients sous pression non soumis à la flamme - Partie 5: Inspection et contrôle
La présente partie de la Norme européenne traite de l'inspection et des contrôles des récipients sous pression
construits à l'unité ou en série, à partir d'aciers conformes à l’EN 13445-2:2009.
Des dispositions particulières relatives à l’exploitation cyclique sont données dans l’Annexe G de la présente
Partie.
Des dispositions particulières relatives aux récipients ou parties de récipients en service dans le domaine de fluage
sont données dans l’Annexe F et l’Annexe I de la présente partie.
NOTE Les responsabilités des parties impliquées dans les procédures d’évaluation de la conformité sont données dans la
directive 97/23/CE. Un guide relatif à cet aspect peut être trouvé dans le CR 13445-7.
Neogrevane tlačne posode - 5. del: Pregled in preskušanje - Dopolnilo A4
Ta del tega evropskega standarda določa pregled in preskušanje posamezno in serijsko izdelanih tlačnih posod, narejenih iz jekla, v skladu z EN 13445-2, ki večinoma obratujejo neciklično (tj. posode, ki obratujejo pod 500 polnimi ekvivalenti tlačnih ciklov). Posebne določbe za ciklično obratovanje so navedene v EN 13445-3 in dodatku G tega dela. Ta del ne navaja določb za pregled in preskušanje za posode, zasnovane z načrtovanjem z analizo – direktna pot (DBA) iz dodatka B EN 13445-3:2002. OPOMBA: Odgovornosti vključenih v postopke ocenjevanja skladnosti so navedene v Direktivi 97/23/ES. Navodilo v zvezi s tem je v CR 13445-7.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 13445-5:2009/A4:2013
01-december-2013
1HRJUHYDQHWODþQHSRVRGHGHO 3UHJOHGLQSUHVNXãDQMH'RSROQLOR$
Unfired pressure vessels - Part 5: Inspection and testing
Unbefeuerte Druckbehälter - Teil 5: Inspektion und Prüfung
Récipients sous pression non soumis à la flamme - Partie 5: Inspection et contrôle
Ta slovenski standard je istoveten z: EN 13445-5:2009/A4:2013
ICS:
23.020.30 7ODþQHSRVRGHSOLQVNH Pressure vessels, gas
MHNOHQNH cylinders
SIST EN 13445-5:2009/A4:2013 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 13445-5:2009/A4:2013
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SIST EN 13445-5:2009/A4:2013
EUROPEAN STANDARD
EN 13445-5:2009/A4
NORME EUROPÉENNE
EUROPÄISCHE NORM
July 2013
ICS 23.020.30
English Version
Unfired pressure vessels - Part 5: Inspection and testing
Récipients sous pression non soumis à la flamme - Partie Unbefeuerte Druckbehälter - Teil 5: Inspektion und Prüfung
5: Inspection et contrôles
This amendment A4 modifies the European Standard EN 13445-5:2009; it was approved by CEN on 12 July 2013.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this
amendment into the relevant national standard without any alteration. Up-to-date lists and bibliographical references concerning such
national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This amendment exists in three official versions (English, French, German). A version in any other language made by translation under the
responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2013 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13445-5:2009/A4:2013: E
worldwide for CEN national Members.
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SIST EN 13445-5:2009/A4:2013
EN 13445-5:2009/A4:2013 (E)
Contents Page
Foreword .3
1 Modification to Clause 1 .4
2 Modification to Clause 2 .4
3 Modification to Clause 3 .5
4 Modification to sub-clause 4.2 .6
5 Modification to Clause 5 .6
6 Modification to Clause 6 .7
7 Modification to Clause 7 . 15
8 Modification to Clause 9 . 15
9 Modification to Clause 10 . 15
10 Modification to Clause 11 . 16
11 Modification to Clause 12 . 16
12 Modification to Clause 13 . 16
13 Modification to Annex A . 16
14 Modification to Annex B . 16
15 Modification to Annex C . 17
16 Modification to Annex D . 17
17 Modification to Annex E . 17
18 Modification to Annex F . 17
19 Modification to Annex G . 17
20 Modification to Annex H . 18
21 Modification to Annex ZA . 18
2
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SIST EN 13445-5:2009/A4:2013
EN 13445-5:2009/A4:2013 (E)
Foreword
This document (EN 13445-5:2009/A4:2013) has been prepared by Technical Committee CEN/TC 54 “Unfired
pressure vessels”, the secretariat of which is held by BSI.
This Amendment to the European Standard EN 13445-5:2009 shall be given the status of a national standard,
either by publication of an identical text or by endorsement, at the latest by January 2014, and conflicting
national standards shall be withdrawn at the latest by January 2014.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.
This document includes the text of the amendment itself. The corrected pages of EN 13445-5:2009 will be
published in July 2013 as issue 5 of the standard.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
3
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SIST EN 13445-5:2009/A4:2013
EN 13445-5:2009/A4:2013 (E)
1 Modification to Clause 1
Replace the 3 first paragraphs with the following:
This Part of this European Standard specifies the inspection and testing of individual and serially produced
pressure vessels made of steels in accordance with EN 13445-2:2009.
Special provisions for cyclic operation are given in Annex G of this Part.
Special provisions for vessels or vessel parts working in the creep range are given in Annex F and Annex I of
this Part.
2 Modification to Clause 2
In Clause 2, delete the following normative references:
EN 287-1:2004, EN 287-1:2004/A2:2005, Qualification test of welders — Fusion welding — Part 1: Steels.
EN 473:2008, Non-destructive testing — Qualification and certification of NDT personnel — General
principles.
EN 571-1:1997, Non-destructive testing — Penetrant testing — Part 1: General principles.
EN 970:1997, Non-destructive examination of fusion welds — Visual examination.
EN 1289:1998, EN 1289:1998/A1:2002, EN 1289:1998/A2:2003, Non-destructive testing of welds —
Penetrant testing of welds — Acceptance levels
EN 1290:1998, EN 1290:1998/A1:2002, EN 1290:1998/A2:2003, Non-destructive testing of welds — Magnetic
particle testing of welds
EN 1291:1998, EN 1291:1998/A1:2002, EN 1291:1998/A2:2003, Non-destructive testing of welds — Magnetic
particle testing of welds — Acceptance levels
EN 1435:1997, EN 1435:1997/A1:2002, EN 1435:1997/A2:2003, Non-destructive testing of welds —
Radiographic testing of welded joints
EN 1712:1997, EN 1712:1997/A1:2002, EN 1712:1997/A2:2003, Non-destructive testing of welds —
Ultrasonic testing of welded joints — Acceptance levels
EN 1713:1998, EN 1713:1998/A1:2002, EN 1713:1998/A2:2003, Non-destructive testing of welds —
Ultrasonic testing — Characterization of indications in welds
EN 1714:1997, EN 1714:1997/A1:2002, EN 1714:1997/A2:2003, Non-destructive examination of welds —
Ultrasonic examination of welded joints
EN 12062:1997, EN 12062:1997/A1:2002, EN 12062:1997/A2:2003, Non-destructive testing of welds —
General rules for metallic materials
EN 12517-1:2006, Non-destructive testing of welds — Radiographic testing of welded joints — Acceptance
levels
EN ISO 4063:2000, Welding and allied processes — Nomenclature of processes and reference numbers (ISO
4063:1998)
In Clause 2, add the following normative references:
4
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SIST EN 13445-5:2009/A4:2013
EN 13445-5:2009/A4:2013 (E)
EN 287-1:2011, Qualification test of welders — Fusion welding — Part 1: Steels
EN ISO 4063:2010, Welding and allied processes – Nomenclature of processes and reference numbers (ISO
4063:2009, Corrected version 2010-03-01)
EN ISO 9712:2012, Non-destructive testing - Qualification and certification of NDT personnel (ISO 9712:2012)
EN ISO 17635:2010, Non-destructive testing of welds — General rules for metallic materials (ISO 17635:2010)
3 Modification to Clause 3
Reword some definitions as stated below and add definition 3.14.
3.1
design review
procedure by which a manufacturer ascertains and declares that the design meets the requirements of this
standard
3.2
design approval
procedure by which a responsible authority ascertains that the design meets the requirements of this standard
3.5
testing
procedure used to verify vessel compliance with the technical requirements of this standard by one or more
tests
3.6
technical specification
document stating requirements for a product or a procedure
3.7
repair
action or series of actions of rectifying a condition in either base material or weld to establish compliance with
this standard
Note 1 to entry: The following definitions 3.8 to 3.13 all relate to serially produced pressure vessels as described in
Annex A.
3.8
serial production
manufacture of identical vessels or parts which subsequently are joined to form a complete vessel and which
are manufactured to a single model acceptance, using the same manufacturing procedure involving a
continuous fabrication process
3.9
continuous fabrication process
process where the welding of the main seams and branch welds is essentially continuous, that means there
are no stoppages or fabrication break-downs requiring resetting of the welding machine and/or NDT
equipment
Note 1 to entry: Adjustments to the welding machine within the welding procedure limitations do not qualify as
resetting the welding machine.
5
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SIST EN 13445-5:2009/A4:2013
EN 13445-5:2009/A4:2013 (E)
3.10
model acceptance
procedure which ascertains that a representative sample of the production (a prototype vessel/part) meets the
requirements of this standard in respect of design, manufacturing and testing
Note 1 to entry: Model acceptance is conducted by the manufacturer or the responsible authority depending on the
conformity assessment module chosen.
3.11
prototype vessel/part
first or representative sample of a series of pressure vessels/parts covered by a single model acceptance
3.12
batch of vessels
part of a series where the welding of the main weld joints and branch welds has been essentially continuously
produced by the same welding procedures
3.13
shift
period of time per day during which the welders and welding operators remain the same
3.14
joint batch
several joints made by the same welder or welding operator using a single welding procedure specification
4 Modification to sub-clause 4.2
Add a second paragraph:
All inspections shall be carried out by qualified personnel.
5 Modification to Clause 5
In 5.1, second paragraph replace design documentation by design.
Add a sub-clause title 5.2.1 General before the first sentence of 5.2 and renumber 5.2.1 to 5.2.6 to become
5.2.2 to 5.2.7.
In the current 5.2.1b), replace manufacturers by manufacturer.
In the current 5.2.1c), delete the items 6 and 7, and add a new item 6 as follows:
6) if the vessel is designed for cyclic operation the allowed numbers of cycles, the range of action (as
defined in EN 13445-3:2009, 5.3.1) during the cycle and the locations where the cumulative fatigue
damage index D (as defined in EN 13445-3:2009, Clauses 17 and 18) is greater than 0,8. The
maximum permissible peaking shall also be given.
In the current 5.2.1c), renumber the item 8 to become item 7, and modify the last indent as follows:
whether lifetime monitoring, as defined in Clause 19 of EN 13445-3:2009, is being applied or
not.
Modify the current 5.2.2 (to become 5.2.3) as follows:
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SIST EN 13445-5:2009/A4:2013
EN 13445-5:2009/A4:2013 (E)
5.2.3 Design and construction drawings
The manufacturer analysis of hazards identifying those which apply to the pressure vessel on account of
action (as defined in EN 13445-3:2009, 5.3.1) shall be documented and be of sufficient detail.
Details of the design including the design methods adopted, performance criteria and construction drawings
shall be provided. Guidance about the detailed dimensional information that shall be provided is given in
Annex B. Process diagrams, sub-assemblies or other data relevant to design shall also be maintained.
Modify the current 5.2.4.1 (to become 5.2.5.1) as follows:
5.2.5.1 Design calculations shall be provided by the vessel manufacturer to the extent necessary to
demonstrate compliance to this standard.
Supporting detailed drawings shall be prepared with all dimension notations marked. At least on the pressure
vessel general arrangement drawing, the testing group(s) shall be clearly identified.
In the current 5.2.4.2, replace computer by computer software.
In the current 5.2.4.3, replace in the first sentence other design methods by other equivalent design methods,
and modify b), b1) and e) as follows:
b) graphs which show;
1) the element subdivision (mesh size);
e) where appropriate, the dividing and classifying of the stresses into different stress categories;
In the current 5.2.4.4, replace in the first sentence necessary by given, and replace item b) by the following:
b) construction sequence schedule if the testing is to be carried out in several steps;
In the current 5.2.5a), replace certificate by certificates.
Replace the current 5.2.5c) by the following:
c) the content of the manufacturing records, including measurement of peaking for vessels subject to cyclic
loads ;
Delete the current 5.2.5d).
In the current 5.2.6a), replace structural testing by testing.
In the current 5.2.6c5), replace masonry by refractory.
Add a second sentence to the first paragraph of sub-clause 5.3.1: It shall include the year of edition and the
number of issue of the standard used, with reference to possible used Amendments.
In 5.3.2d), write the requirements of Annex C of this standard.
In 5.3.2g), replace the reference to 5.2.4.3 by a reference to 5.2.5.3.
6 Modification to Clause 6
At the end of 6.1, add the following Note:
NOTE For guidance on use of conformity assessment procedures, see CEN/TR 13445-7.
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SIST EN 13445-5:2009/A4:2013
EN 13445-5:2009/A4:2013 (E)
In 6.3.1, second paragraph, replace Testing of material traceability by Procedures to ensure material
traceability:
In 6.4.2, second paragraph, delete the first sentence: All inspections shall be carried out by qualified
personnel.
In 6.4.4 and 6.4.5, replace the last sentence by The result of the inspection shall be documented.
In 6.5.1, replace the first paragraph by Permanent backing strip and joggle joints shall be subject to the same
type of non-destructive testing and acceptance criteria as a single-sided butt weld.
In the title of 6.5.2, replace approval by qualification.
In 6.5.2, first paragraph, replace the reference to EN 287-1:2004 by EN 287-1:2011, and replace Procedures
by Welding procedures.
In 6.5.3, add a second sentence to the second paragraph:
For material groups 1.1 and 8.1 only visual testing (VT) is required.
Add a sub-clause title 6.6.1.1 General before the first sentence of 6.6.1 and renumber 6.6.1.1 to become
6.6.1.2.
In the current 6.6.1.1.1, replace in the first sentence The non destructive testing by The extent of non
destructive testing
In the current 6.6.1.1.1, modify Note 3 to become Note 2, the text after Note 1 to become Note 3, and Note 2
to become Note 4 as follows:
NOTE 1 The testing groups or sub-groups take into consideration the manufacturing difficulties associated with
different groups of steel, maximum thickness, welding process, service temperature range and joint coefficient. It is
intended that any of the testing groups will provide adequate integrity for typical applications within the limitations
contained within Tables 6.6.1-1 and F.2-1.
NOTE 2 The weld joint coefficient is not used in design by the experimental method without calculation.
NOTE 3 For vessels (or vessel parts) designed according to Design by Analysis – Direct Route of Annex B of
EN 13445-3:2009 or designed according to 6.3 of EN 13445-3:2009, only testing group 1 is permissible.
NOTE 4 Further restrictions are given in Annex A of EN 13445-3:2009.
In the current 6.6.1.1.2, modify the third paragraph:
If a combination of testing groups is necessary for a vessel made of several parts designed according to
different methods (e.g. one part according to DBF and another part according to DBA alternative route or
creep range), the following shall apply:
In the current 6.6.1.1.2, item b), replace the higher by the more stringent.
In the current 6.6.1.1.4, first paragraph and fifth indent, replace welding procedure approval test by Welding
Procedure Qualification (WPQR).
In the current 6.6.1.1.4, second paragraph, replace repair by repair by welding.
In the current 6.6.1.1.4, fourth paragraph, replace range of approval by range of qualification.
In Table 6.6.1-1, replace the maximum thickness for which specific materials are permitted:
In testing group 2b, from 30 mm to 35 mm for group 1.2
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SIST EN 13445-5:2009/A4:2013
EN 13445-5:2009/A4:2013 (E)
In testing group 4, from 12 mm to 16 mm for groups 1.1, 8.1
In Table 6.6.1-1, replace the welding process for testing group 2 from Fully mechanical welding only to Fully
mechanised welding only.
In Table 6.6.1-1, add a Table footnote k for the extent of NDT for governing welded joints of testing group 4 :
k
except for assembly of a conical shell to a cylindrical shell without knuckle (large end of the cone) for which MT or PT
shall be 100 %
In Table 6.6.1-1, modify the service temperature range of testing group 4 as follows: Limited to (-10 to +300)
°C for group 1.1, (-105 to +300) °C for group 8.1
In Table 6.6.1-1, delete at the end of Table footnote a to the maximum extent possible
In 6.6.2.1, first paragraph, second sentence, replace the total length of the welded joint by total length of the
welded joint or each joint batch.
In 6.
...
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