SIST EN 13445-5:2009
(Main)Unfired pressure vessels - Part 5: Inspection and testing
Unfired pressure vessels - Part 5: Inspection and testing
This Part of this European Standard specifies the inspection and testing of individual and serially produced pressure vessels made of steels in accordance with EN 13445-2 predominantly subject to non cyclic operation (i.e. vessels operating below 500 full equivalent pressure cycles).
Special provisions for cyclic operation are given in EN 13445-3 and in Annex G of this Part.
This Part does not give inspection and testing provisions for vessels designed using Design by Analysis - Direct Route (DBA) of Annex B of EN 13445-3:2002.
NOTE The responsibilities of parties involved in the conformity assessment procedures are given in Directive 97/23/EC. Guidance on this can be found in CR 13445-7.
Unbefeuerte Druckbehälter - Teil 5: Inspektion und Prüfung
Dieser Teil 5 der EN 13445 legt die Inspektion und Prüfung von einzeln und in Serie gefertigten Druckbehältern aus Stählen nach EN 13445-2 unter vorwiegend ruhender Belastung fest (d. h. Behälter mit einer äquivalenten Anzahl voller Druckzyklen im Betrieb unter 500).
Besondere Anforderungen für den Betrieb unter zyklischer Belastung sind in EN 13445-3 und Anhang G des vorliegenden Teils der Norm enthalten.
Dieser Teil der Norm enthält keine Anforderungen für die Inspektion und Prüfung von Behältern mit direkter Auslegung nach Analyseverfahren (DBA) nach Anhang B in EN 13445-3.
ANMERKUNG Wird eine CE-Kennzeichnung gewünscht, können weitere Informationen über Tätigkeiten in Verbindung mit den verschiedenen Stellen, die Prüfungen durchführen, CR 13445-7 entnommen werden.
Récipients sous pression non soumis à la flamme - Partie 5 : inspection et contrôles
La présente partie de la Norme européenne traite de l'inspection et des contrôles des récipients sous pression construits à l'unité ou en série, à partir d'aciers conformes à l'EN 13445-2 soumis de manière prédominante à une exploitation non cyclique (c'est à dire des récipients soumis en exploitation à moins de 500 cycles pleins équivalents en pression).
Des dispositions particulières relatives à l'exploitation cyclique sont données dans l'EN 13445-3 et en annexe G de la présente partie.
La présente partie ne donne pas de dispositions relatives à l'inspection et au contrôle des récipients conçus en utilisant la conception par l'analyse - Méthode directe (DBA) de l'annexe B de l'EN 13445-3:2002.
NOTE Les responsabilités des parties impliquées dans les procédures d'évaluation de la conformité sont données dans la directive 97/23/CE. Un guide relatif à cet aspect peut être trouvé dans le CR 13445-7.
Neogrevane tlačne posode - 5. del: Kontrola in preskušanje
Ta del tega evropskega standarda določa pregled in preskušanje posamezno in serijsko izdelanih tlačnih posod, narejenih iz jekla, v skladu z EN 13445-2, ki večinoma obratujejo neciklično (tj. posode, ki obratujejo pod 500 polnimi ekvivalenti tlačnih ciklov). Posebne določbe za ciklično obratovanje so navedene v EN 13445-3 in dodatku G tega dela. Ta del ne navaja določb za pregled in preskušanje za posode, zasnovane z načrtovanjem z analizo – direktna pot (DBA) iz dodatka B EN 13445-3:2002. OPOMBA: Odgovornosti vključenih v postopke ocenjevanja skladnosti so navedene v Direktivi 97/23/ES. Navodilo v zvezi s tem je v CR 13445-7.
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Unbefeuerte Druckbehälter - Teil 5: Inspektion und PrüfungRécipients sous pression non soumis à la flamme - Partie 5 : inspection et contrôlesUnfired pressure vessels - Part 5: Inspection and testing23.020.30MHNOHQNHPressure vessels, gas cylindersICS:Ta slovenski standard je istoveten z:EN 13445-5:2009SIST EN 13445-5:2009en,fr,de01-november-2009SIST EN 13445-5:2009SLOVENSKI
STANDARDSIST EN 13445-5:2002/A3:2006SIST EN 13445-5:2002/A4:2007SIST EN 13445-5:2002/A5:2007SIST EN 13445-5:2002/A2:2005SIST EN 13445-5:2002SIST EN 13445-5:2002/A1:2009SIST EN 13445-5:2002/A10:20091DGRPHãþD
SIST EN 13445-5:2009
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13445-5July 2009ICS 23.020.30Supersedes EN 13445-5:2002
English VersionUnfired pressure vessels - Part 5: Inspection and testingRécipients sous pression non soumis à la flamme - Partie 5: inspection et contrôlesUnbefeuerte Druckbehälter - Teil 5: Inspektion und PrüfungThis European Standard was approved by CEN on 30 June 2009.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre:
Avenue Marnix 17,
B-1000 Brussels© 2009 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13445-5:2009: ESIST EN 13445-5:2009
EN 13445-5:2009 (E)
Issue 1 (2009-07) 2 Contents Page Foreword.5 1 Scope.6 2 Normative references.6 3 Terms and definitions.7 4 Performance of inspection and testing.9 4.1 General.9 4.2 Inspection.9 4.3 Non-destructive testing (NDT).9 5 Technical documentation.9 5.1 General.9 5.2 Information to be contained in the technical documentation.9 5.2.1 General description of the pressure vessel.9 5.2.2 Conceptual design and construction drawings.10 5.2.3 Descriptions and explanations necessary for an understanding of the drawings and diagrams and the operation of the pressure vessel.10 5.2.4 Results of design calculations and examinations carried out.10 5.2.5 Test reports.12 5.2.6 Technical/manufacturing schedule.12 5.3 Design review.13 5.3.1 General.13 5.3.2 Design review.13 6 Inspection and testing during fabrication.13 6.1 General.13 6.2 Manufacturing procedures and construction drawings.14 6.3 Material traceability.14 6.3.1 General.14 6.3.2 Special Conditions - Material marking.14 6.4 Preparation for manufacturing processes.14 6.4.1 General.14 6.4.2 Joint preparation testing.14 6.4.3 Inspection of vessel supports.14 6.4.4 Inspection associated with forming.15 6.4.5 Testing of areas subject to significant through thickness tensile stress.15 6.5 Welding.15 6.5.1 General.15 6.5.2 Verification of welder and welding operator approval and procedures approval.15 6.5.3 Inspection of repairs.16 6.6 Non-destructive testing of welded joints.16 6.6.1 Extent of non-destructive testing.16 6.6.2 Determination of extent of non-destructive testing.19 6.6.3 Performing non-destructive testing.27 6.6.4 Description and acceptance level assessment of imperfections.29 6.6.5 Stage of performance.29 6.6.6 Procedure for non-destructive retesting.29 6.6.7 Non-destructive testing documentation.31 6.7 Destructive testing.31 6.7.1 Extent of destructive testing.31 6.7.2 Schedule for destructive testing.31 6.7.3 Verification of destructive tests.31 6.7.4 Records.31 6.8 Heat-treatment.31 SIST EN 13445-5:2009
EN 13445-5:2009 (E)
Issue 1 (2009-07) 3 7 Subcontracted elements.32 7.1 General.32 7.2 Subcontracted welding related activities.32 7.3 Subcontracted non-destructive testing activities.32 7.3.1 Use of contract NDT personnel at the premises of the vessel manufacturer.32 7.3.2 Subcontracting of NDT at a subcontractors premises.32 8 Miscellaneous tests.33 9 Calibration.33 9.1 General.33 9.2 Calibration procedure.33 9.2.1 General.33 9.2.2 Calibration.34 9.2.3 Frequency.34 9.3 Identification.34 9.4 Registration.34 10 Final assessment.35 10.1 General.35 10.2 Extent of final assessment.35 10.2.1 Visual and dimensional inspection.35 10.2.2 Review of documentation.36 10.2.3 Proof test.36 10.2.4 Post pressure test inspection.46 10.2.5 Inspection of safety accessories.46 11 Marking and declaration of compliance with the standard.46 11.1 General.46 11.2 Marking method.46 11.2.1 Direct stamping.47 11.2.2 Nameplate.47 11.3 Marking units.47 11.4 Marking contents.47 11.5 Declaration of compliance with the standard.48 12 Records.48 12.1 Type of records.48 12.2 Control and access of records.49 12.3 Retention of records.50 13 Shipping.50 Annex A (normative)
Inspection and testing of serially produced pressure vessels
Model acceptance51 Annex B (normative)
Detailed dimensional requirements for pressure vessels.57 Annex C (normative)
Access and inspection openings, closing mechanisms and special locking elements.59 Annex D (informative)
Leak Testing.71 Annex E (informative)
Acoustic emission.72 Annex F (normative)
Inspection and testing of pressure vessels or parts subject to creep.74 Annex G (normative)
Inspection and testing of pressure vessels subject to cyclic loads.77 Annex H (informative)
Declaration of compliance with this standard.79 SIST EN 13445-5:2009
EN 13445-5:2009 (E)
Issue 1 (2009-07) 4 Annex I (informative)
Specific tests during construction to assist in-service inspection.81 Annex Y (informative)
Differences between EN 13445-5:2002 and EN 13445-5:2009.83 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of the EU Pressure Equipment Directive 97/23/EC.84 Bibliography.85
SIST EN 13445-5:2009
EN 13445-5:2009 (E)
Issue 1 (2009-07) 5 Foreword This document (EN 13445-5:2009) has been prepared by Technical Committee CEN/TC 54 “Unfired pressure vessels”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative annex ZA, which is an integral part of this document. This European Standard consists of the following Parts: ⎯ Part 1: General. ⎯ Part 2: Materials. ⎯ Part 3: Design. ⎯ Part 4: Fabrication. ⎯ Part 5: Inspection and testing. ⎯ Part 6: Requirements for the design and fabrication of pressure vessels and pressure parts constructed from spheroidal graphite cast iron. ⎯ CR 13445-7, Unfired pressure vessels — Part 7: Guidance on the use of conformity assessment procedures.
⎯ Part 8: Additional requirements for pressure vessels of aluminium and aluminium alloys. ⎯ CEN/TR 13445-9, Unfired pressure vessels — Part 9: Conformance of EN 13445 series to ISO 16528 This document supersedes EN 13445-5:2009. This new edition incorporates the Amendments which have been approved previously by CEN members, and the corrected pages up to Issue 36 without any further technical change. Annex Y to EN 13445-1:2009 and Annex Y to this Part provides details of significant technical changes between this European Standard and the previous edition. Amendments to this new edition may be issued from time to time and then used immediately as alternatives to rules contained herein. It is intended to deliver a new Issue of EN 13445:2009 each year, consolidating these Amendments and including other identified corrections. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
SIST EN 13445-5:2009
EN 13445-5:2009 (E)
Issue 1 (2009-07) 6 1 Scope This Part of this European Standard specifies the inspection and testing of individual and serially produced pressure vessels made of steels in accordance with EN 13445-2:2009 subject to predominantly non_cyclic operation (i.e. vessels operating below 500 full equivalent pressure cycles). Special provisions for cyclic operation are given in EN 13445-3:2009 and in Annex G of this Part. Special provisions for vessels or vessel parts working in the creep range are given in Clause 5, Clause 6, Clause 10, Annex H and Annex I of this Part. NOTE The responsibilities of parties involved in the conformity assessment procedures are given in Directive 97/23/EC. Guidance on this can be found in CR 13445-7. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 287-1:2004, EN 287-1:2004/A2:2005, Qualification test of welders — Fusion welding — Part 1: Steels. EN 473:2008, Non-destructive testing — Qualification and certification of NDT personnel — General principles. EN 571-1:1997, Non-destructive testing — Penetrant testing — Part 1: General principles. CEN/TS 764-6:2004, Pressure equipment — Part 6: Structure and content of operating instructions. EN 583-4:2002, EN 583-4:2002/A1:2003, Non-destructive testing — Ultrasonic examination — Part 4: Examination for discontinuities perpendicular to the surface. EN 895:1995, Destructive tests on welds in metallic materials — Transverse tensile test. EN 970:1997, Non-destructive examination of fusion welds — Visual examination. EN 1289:1998, EN 1289:1998/A1:2002, EN 1289:1998/A2:2003, Non-destructive testing of welds — Penetrant testing of welds — Acceptance levels. EN 1290:1998, EN 1290:1998/A1:2002, EN 1290:1998/A2:2003, Non-destructive testing of welds — Magnetic particle testing of welds. EN 1291:1998, EN 1291:1998/A1:2002, EN 1291:1998/A2:2003, Non-destructive testing of welds — Magnetic particle testing of welds — Acceptance levels. EN 1418:1997, Welding personnel — Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials. EN 1435:1997, EN 1435:1997/A1:2002, EN 1435:1997/A2:2003, Non-destructive testing of welds — Radiographic testing of welded joints. EN 1712:1997, EN 1712:1997/A1:2002, EN 1712:1997/A2:2003, Non-destructive testing of welds — Ultrasonic testing of welded joints — Acceptance levels. SIST EN 13445-5:2009
EN 13445-5:2009 (E)
Issue 1 (2009-07) 7 EN 1713:1998, EN 1713:1998/A1:2002, EN 1713:1998/A2:2003, Non-destructive testing of welds — Ultrasonic testing — Characterization of indications in welds. EN 1714:1997, EN 1714:1997/A1:2002, EN 1714:1997/A2:2003, Non-destructive examination of welds — Ultrasonic examination of welded joints. EN 1779:1999, EN 1779:1999/A1:2003, Non-destructive testing — Leak testing — Criteria for method and technique selection. EN 12062:1997, EN 12062:1997/A1:2202, EN 12062:1997/A2:2003, Non-destructive testing of welds — General rules for metallic materials. EN 12517-1:2006, Non-destructive testing of welds — Radiographic testing of welded joints — Acceptance levels. EN 13445-1:2009, Unfired pressure vessels — Part 2: General. EN 13445-2:2009, Unfired pressure vessels — Part 2: Materials. EN 13445-3:2009, Unfired pressure vessels — Part 3: Design. EN 13445-4:2009, Unfired pressure vessels — Part 4: Fabrication. EN ISO 4063:2000, Welding and allied processes – Nomenclature of processes and reference numbers (ISO 4063:1998). EN ISO 5817:2007, Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) – Quality levels for imperfections (ISO 5817:2003). EN ISO 6520-1:2007, Welding and allied processes — Classification of geometric imperfections in metallic materials — Part 1: Fusion welding (ISO 6520-1:2007). 3 Terms and definitions For the purposes of this European Standard the following terms and definitions apply. 3.1 design review procedure by which a manufacturer ascertains and attests that the design meets the requirements of this standard 3.2 design approval procedure by which a responsible authority ascertains and attests that the design meets the requirements of this standard 3.3 testing group grouping which determines the appropriate level of non-destructive testing (NDT) on a welded joint NOTE There are four testing groups. 3.4 inspection survey activity which assesses the compliance of the pressure vessel to the technical specification SIST EN 13445-5:2009
EN 13445-5:2009 (E)
Issue 1 (2009-07) 8 NOTE It is a major activity, undertaken mainly by the manufacturer during design, manufacture and testing of equipment. It can be complemented by inspection by other parties. Inspection includes the assessment of testing activities. 3.5 testing procedure used to attest vessel compliance with the technical requirements of this standard by one or more tests 3.6 technical specification technical data included in the order or mandatory for pressure vessels and covering such things as regulations and user’s specific requirements 3.7 repair process of rectifying a condition in either base material or weld to ensure compliance with this standard NOTE The following definitions all relate to serially produced pressure vessels as described in Annex A. 3.8 serial production manufacture of identical vessels or parts which subsequently are joined to form a complete vessel and which are manufactured to a single model approval, using the same manufacturing procedure involving a continuous fabrication process 3.9 continuous fabrication process process where the welding of the main seams and branch welds is essentially continuous NOTE Stoppages or break-downs requiring resetting of the welding machine and/or NDT equipment constitute a break in continuity. Adjustments to the welding machine within the welding procedure limitations do not qualify as resetting the welding machine. 3.10 model acceptance procedure which ascertains and attests that a representative sample of the production (a prototype vessel/part) meets the requirements of this standard in respect of design, manufacturing and testing NOTE Model acceptance is conducted by the manufacturer or the responsible authority depending on the conformity assessment module chosen. 3.11 prototype vessel/part first or representative example of a series of pressure vessels/parts covered by a single model acceptance 3.12 batch of vessels part of a series where the welding of the main weld joints and branch welds has been essentially continuous NOTE A stoppage in vessel production greater than three consecutive days requires the designation of a new batch. 3.13 shift period of time per day during which the welding operator or operators remain the same SIST EN 13445-5:2009
EN 13445-5:2009 (E)
Issue 1 (2009-07) 9 4 Performance of inspection and testing 4.1 General Each individual vessel shall be inspected during construction and upon completion. Inspections shall be made to ensure that in all respects the design, materials, manufacturing, and testing comply with the requirements of this standard. Documented evidence shall be prepared to verify implementation of this requirement. 4.2 Inspection Inspection shall be carried out by the manufacturer to verify that all requirements of this standard have been met. The level of non-destructive testing (NDT) shall be dependent on the testing group as described in 4.3. 4.3 Non-destructive testing (NDT) The type and amount of non-destructive testing of a pressure vessel shall be based upon the testing group or combination of testing groups when permitted in 6.6.1.1.2 (see Table 6.6.1-1: testing groups for steel pressure vessels and Table 6.6.2-1: extent of non-destructive testing).
5 Technical documentation 5.1 General The vessel manufacturer shall document those items listed in 5.2, which shall be reviewed in accordance with 5.3, prior to manufacture commencing. The manufacturer shall state which vessels are covered by the same design documentation. 5.2 Information to be contained in the technical documentation For the purposes of this standard the following types of documents shall be considered necessary as technical documentation. 5.2.1 General description of the pressure vessel a) Name of vessel manufacturer and subcontractors, if applicable; b) Location/s of vessel manufacturers and sub-contractors, if applicable; c) Document describing design data and special consideration which covers: 1) maximum and minimum allowable pressures, design pressures and test pressures in bar for each compartment (vacuum with minus sign); 2) capacity in litres for each compartment; 3) maximum and minimum design temperatures; 4) nature and location of marking of the pressure vessel, nameplate or stamp; 5) the fluid group. SIST EN 13445-5:2009
EN 13445-5:2009 (E)
Issue 1 (2009-07) 10 6) if the vessel is designed for fatigue according to Clause 17 or Clause 18 of EN 13445-3:2009: ⎯ the cyclic loads considered; ⎯ the allowed numbers of cycles; ⎯ the relevant fatigue locations; 7) the design method used e.g. if the vessel is totally or in part designed by Design by Analysis – Direct Route of Annex B of EN 13445-3:2009 or designed according to 6.3 of EN 13445-3:2009. 8) If the vessel is working in the creep range, the following additional information: ⎯ the design life (e.g. 100000 h) and expected life for each load case ⎯ the parts of the vessel which are subjected to creep ⎯ the value of the weld creep strength reduction factor which has been used for each weld joint subjected to creep ⎯ whether lifetime monitoring, as defined in Clause 19 of EN 13445-3:2009, is or not being applied. 5.2.2 Conceptual design and construction drawings The manufacturer analysis of hazards identifying those which app
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