Safety of machinery - Pressure-sensitive protective devices - Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors (ISO 13856-1:2013)

This part of ISO 13856 establishes general principles and specifies requirements for the design and testing of pressure-sensitive mats and pressure-sensitive floors normally actuated by the feet for use as devices for protecting persons from hazardous machinery. The minimum safety requirements for the performance, marking and documentation are given. This part of ISO 13856 is applicable to pressure-sensitive mats and pressure-sensitive floors, regardless of the type of energy used (e.g. electrical, hydraulic, pneumatic or mechanical), designed to detect - persons weighing more than 35 kg, and - persons (e.g. children) weighing more than 20 kg. It is not applicable to the detection of persons weighing less than 20 kg. It does not specify the following because they are application-specific: a) dimensions or configuration of the effective sensing area of pressure-sensitive mat(s) or pressuresensitive floor(s) in relation to any particular application; b) when pressure-sensitive mats or floors are appropriate in a particular situation; c) performance levels (PLs) for safety-related parts of control systems (SRP/CSs) other than providing a minimum level. This part of ISO 13856 gives guidance to assist the user (i.e. machinery manufacturer and/or user of the machinery) in providing an adequate arrangement.

Sicherheit von Maschinen - Druckempfindliche Schutzeinrichtungen - Teil 1: Allgemeine Leitsätze für die Gestaltung und Prüfung von Schaltmatten und Schaltplatten (ISO 13856-1:2013)

Dieser Teil von ISO 13856 legt Anforderungen an Schaltmatten und Schaltplatten fest, die üblicherweise mit den Füßen betätigt werden und als nichttrennende Schutzeinrichtungen Verwendung finden, um Personen vor Gefährdungen zu schützen, die von Maschinen ausgehen. Die Mindestsicherheitsanforderungen werden in
Bezug auf die Leistungsmerkmale, Kennzeichnung und Dokumentation angegeben. Dieser Teil von ISO 13856 gilt, unabhängig von der eingesetzten Energie (z. B. elektrisch, hydraulisch, pneumatisch oder mechanisch) für Schaltmatten und Schaltplatten, die konstruiert wurden, um
a) Personen mit einem Körpergewicht über 35 kg; und
b) Personen (z. B. Kinder) mit einem Körpergewicht über 20 kg zu erkennen.
Dieser Teil von ISO 13856 gilt nicht zur Erkennung von Personen mit einem Körpergewicht unter 20 kg.
Dieser Teil von ISO 13856 legt nicht die Maße und Anordnungsformen der wirksamen Betätigungsfläche der
Schaltmatte(n) bzw. Schaltplatte(n) im Hinblick auf eine besondere Anwendung fest. Allerdings richtet sich an
den Hersteller der nichttrennenden Schutzeinrichtung die Anforderung, dem Anwender (d. h. dem Hersteller
und/oder dem Anwender der Maschine) ausreichend Informationen zur Verfügung zu stellen, damit dieser
eine geeignete Anordnung festlegen kann.

Sécurité des machines - Dispositifs de protection sensibles à la pression - Partie 1: Principes généraux de conception et d'essai des tapis et planchers sensibles à la pression (ISO 13856-1:2013)

L'ISO 13856-1:2013 établit les principes généraux et spécifie les exigences relatives à la conception et aux essais des tapis et planchers sensibles à la pression, normalement actionnés par les pieds, destinés à être utilisés comme dispositifs de protection des personnes contre les machines dangereuses. Les exigences de sécurité minimales pour les performances, le marquage et la documentation sont données.
L'ISO 13856-1:2013 est applicable aux tapis et planchers sensibles à la pression, quel que soit le type d'énergie mise en ?uvre (par exemple électrique, hydraulique, pneumatique ou mécanique), conçus pour détecter
        des personnes pesant plus de 35 kg, et
        des personnes (par exemple des enfants) pesant plus de 20 kg.
Elle n'est pas applicable à la détection de personnes pesant moins de 20 kg et ne couvre pas les applications spécifiques suivantes:
        détermination des dimensions ou de la configuration de la surface sensible effective du (des) tapis ou plancher(s) pour toute application spécifique;
        détermination de l'aptitude des tapis et planchers sensibles à la pression pour des applications particulières;
        niveaux de performance (PL) des parties des systèmes de commande relatives à la sécurité (SRP/CS) autres que ceux fournissant un niveau minimal.
L'ISO 13856-1:2013 donne des conseils pour permettre à l'utilisateur (c'est-à-dire le fabricant de la machine et/ou l'utilisateur de la machine) de fournir un aménagement adapté.

Varnost strojev - Varovalne naprave, občutljive na tlak - 1. del: Splošna načela načrtovanja in preskušanja preprog in podov, občutljivih na tlak (ISO 13856-1:2013)

Ta del standarda ISO 13856 vzpostavlja splošna načela in določa zahteve za načrtovanje in preskušanje preprog in podov, občutljivih na tlak, ki se običajno aktivirajo z nogami in se uporabljajo kot naprave za zaščito oseb pred nevarnimi stroji. Podane so minimalne varnostne zahteve za delovanje, označevanje in dokumentacijo. Ta del standarda ISO 13856 se uporablja za preproge in pode, občutljive na tlak, ne glede na tip uporabljene energije (npr. električna, hidravlična, pnevmatska ali mehanska), katerih namen je – zaznavanje oseb, ki tehtajo več kot 35 kg, in – oseb (npr. otroci), ki tehtajo več kot 20 kg. Ne uporablja se za zaznavanje oseb, ki tehtajo manj kot 20 kg. Ne določa naslednjih dejavnikov, ker so odvisni od vrste uporabe: a) mere ali konfiguracija efektivnega območja zaznavanja preproge ali poda, občutljivega na tlak, pri posamezni vrsti uporabe, b) kdaj so preproge in podi, občutljivi na tlak, primerni za posamezno situacijo, c) ravni učinkovitosti (PLS) varnostnih delov nadzornih sistemov (SRP/CS), razen navajanja minimalne ravni. Ta del standarda ISO 13856 podaja smernice za pomoč uporabnikom (npr. proizvajalec stroja in/ali uporabnik stroja) pri zagotavljanju ustrezne razporeditve.

General Information

Status
Published
Public Enquiry End Date
19-Nov-2011
Publication Date
20-Oct-2013
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
18-Oct-2013
Due Date
23-Dec-2013
Completion Date
21-Oct-2013

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Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN ISO 13856-1:2013
01-november-2013
1DGRPHãþD
SIST EN 1760-1:2000+A1:2009
9DUQRVWVWURMHY9DURYDOQHQDSUDYHREþXWOMLYHQDWODNGHO6SORãQDQDþHOD
QDþUWRYDQMDLQSUHVNXãDQMDSUHSURJLQSRGRYREþXWOMLYLKQDWODN ,62

Safety of machinery - Pressure-sensitive protective devices - Part 1: General principles
for design and testing of pressure-sensitive mats and pressure-sensitive floors (ISO
13856-1:2013)
Sicherheit von Maschinen - Druckempfindliche Schutzeinrichtungen - Teil 1: Allgemeine
Leitsätze für die Gestaltung und Prüfung von Schaltmatten und Schaltplatten (ISO 13856
-1:2013)
Sécurité des machines - Dispositifs de protection sensibles à la pression - Partie 1:
Principes généraux de conception et d'essai des tapis et planchers sensibles à la
pression (ISO 13856-1:2013)
Ta slovenski standard je istoveten z: EN ISO 13856-1:2013
ICS:
13.110 Varnost strojev Safety of machinery
SIST EN ISO 13856-1:2013 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN ISO 13856-1:2013

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SIST EN ISO 13856-1:2013


EUROPEAN STANDARD
EN ISO 13856-1

NORME EUROPÉENNE

EUROPÄISCHE NORM
April 2013
ICS 13.110 Supersedes EN 1760-1:1997+A1:2009
English Version
Safety of machinery - Pressure-sensitive protective devices -
Part 1: General principles for design and testing of pressure-
sensitive mats and pressure-sensitive floors (ISO 13856-1:2013)
Sécurité des machines - Dispositifs de protection sensibles Sicherheit von Maschinen - Druckempfindliche
à la pression - Partie 1: Principes généraux de conception Schutzeinrichtungen - Teil 1: Allgemeine Leitsätze für die
et d'essai des tapis et planchers sensibles à la pression Gestaltung und Prüfung von Schaltmatten und
(ISO 13856-1:2013) Schaltplatten (ISO 13856-1:2013)
This European Standard was approved by CEN on 7 March 2013.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same
status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.





EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2013 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 13856-1:2013: E
worldwide for CEN national Members.

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SIST EN ISO 13856-1:2013
EN ISO 13856-1:2013 (E)
Contents Page
Foreword .3
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC .4

2

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SIST EN ISO 13856-1:2013
EN ISO 13856-1:2013 (E)
Foreword
This document (EN ISO 13856-1:2013) has been prepared by Technical Committee ISO/TC 199 "Safety of
machinery" in collaboration with Technical Committee CEN/TC 114 “Safety of machinery” the secretariat of
which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by October 2013, and conflicting national standards shall be withdrawn at
the latest by October 2013.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 1760-1:1997+A1:2009.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive.
For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
Endorsement notice
The text of ISO 13856-1:2013 has been approved by CEN as EN ISO 13856-1:2013 without any modification.
3

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SIST EN ISO 13856-1:2013
EN ISO 13856-1:2013 (E)
Annex ZA
(informative)

Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC
This European Standard has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association to provide a means of conforming to Essential Requirements of the
New Approach Directive Machinery 2006/42/EC.
Once this standard is cited in the Official Journal of the European Union under that Directive and has been
implemented as a national standard in at least one Member State, compliance with the normative clauses of
this standard given in Table ZA.1 confers, within the limits of the scope of this standard, a presumption of
conformity with the corresponding Essential Requirements of that Directive and associated EFTA regulations.
Table ZA.1 — Correspondence between this European Standard and Directive 2006/42/EC
Clause(s)/sub-clause(s) of this Essential Requirements (ERs)
Qualifying remarks/Notes
European Standard of Directive 2006/42/EC
Clause 4 Annex I, 1.2 Control systems
Annex I, 1.3 Protection against mechanical
hazards
Annex I, 1.4 Required characteristics of (guards
and) protection devices
Annex I, 1.5 Risks due to other hazards
Annex I, 1.6 Maintenance
Clauses 5 and 6 Annex I, 1.7 Information

WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling within
the scope of this standard.

4

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SIST EN ISO 13856-1:2013
INTERNATIONAL ISO
STANDARD 13856-1
Second edition
2013-04-15
Safety of machinery — Pressure-
sensitive protective devices —
Part 1:
General principles for design and
testing of pressure-sensitive mats and
pressure-sensitive floors
Sécurité des machines — Dispositifs de protection sensibles à la
pression —
Partie 1: Principes généraux de conception et d’essai des tapis et
planchers sensibles à la pression
Reference number
ISO 13856-1:2013(E)
©
ISO 2013

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SIST EN ISO 13856-1:2013
ISO 13856-1:2013(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2013
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland
ii © ISO 2013 – All rights reserved

---------------------- Page: 8 ----------------------

SIST EN ISO 13856-1:2013
ISO 13856-1:2013(E)

Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Requirements for design and testing . 3
4.1 General . 3
4.2 Actuating force . 5
4.3 Response time. 7
4.4 Static loading . 7
4.5 Number of operations . 7
4.6 Output state of sensor . 7
4.7 Response of output signal switching device(s) to actuating force . 8
4.8 Access for maintenance . 8
4.9 Adjustments . 8
4.10 Connections . 9
4.11 Environmental conditions . 9
4.12 Power supply .10
4.13 Electrical equipment .10
4.14 Enclosure .11
4.15 Performance levels and categories for SRP/CSs in accordance with ISO 13849-1 .11
4.16 Sensor fittings .12
4.17 Tripping .12
4.18 Slip-resistance .12
4.19 Additional coverings of top surfaces of sensor(s) .13
4.20 Failure due to blocking or wedging .13
5 Marking .13
5.1 General .13
5.2 Marking of control unit .13
5.3 Marking of sensor .13
5.4 Marking of other components .13
6 Information for use .13
6.1 General .13
6.2 Instructions for use .14
7 Testing .16
7.1 General .16
7.2 Sensor test sample .17
7.3 Test pieces for load tests .17
7.4 Test No. 1 — Actuating force .18
7.5 Test No. 2 — Response time .20
7.6 Test No. 3 — Static loading .22
7.7 Test No. 4 — Number of operations .22
7.8 Test No. 5 — Output state of sensor .27
7.9 Test No. 6 — Response of output signal switching device to actuating force .28
7.10 Test No. 7 — Access for maintenance .28
7.11 Test No. 8 — Adjustments .28
7.12 Test No. 9 — Connections .28
7.13 Test No. 10 — Environmental conditions .28
7.14 Test No. 11 — Electrical power supply .30
7.15 Test No. 12 — Electrical equipment .30
7.16 Test No. 13 — Enclosure .30
7.17 Test No. 14 — PL according to ISO 13849-1 .30
© ISO 2013 – All rights reserved iii

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SIST EN ISO 13856-1:2013
ISO 13856-1:2013(E)

7.18 Test No. 15 — Slip-resistance.30
7.19 Test No. 16 — Additional coverings of top surfaces of sensor(s) .30
7.20 Test No. 17 — Failure due to blocking or wedging .31
Annex A (normative) Timing diagrams for pressure-sensitive mats/floors with/without reset .32
Annex B (informative) Application notes .35
Annex C (informative) Design notes .40
Annex D (informative) Installation, commissioning and testing .45
Bibliography .47
iv © ISO 2013 – All rights reserved

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SIST EN ISO 13856-1:2013
ISO 13856-1:2013(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International
Standards adopted by the technical committees are circulated to the member bodies for voting.
Publication as an International Standard requires approval by at least 75 % of the member bodies
casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 13856-1 was prepared by Technical Committee ISO/TC 199, Safety of machinery and by Technical
Committee CEN/TC 114, Safety of machinery in collaboration.
This second edition cancels and replaces the first edition (ISO 13856-1:2001) which has been
technically revised.
ISO 13856 consists of the following parts, under the general title Safety of machinery — Pressure-sensitive
protective devices:
— Part 1: General principles for design and testing of pressure-sensitive mats and pressure-sensitive floors
— Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars
— Part 3: General principles for design and testing of pressure-sensitive bumpers, plates, wires and
similar devices
© ISO 2013 – All rights reserved v

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SIST EN ISO 13856-1:2013
ISO 13856-1:2013(E)

Introduction
The structure of safety standards in the field of machinery is as follows:
a) Type-A standards (basic safety standards) giving basic concepts, principles for design, and general
aspects that can be applied to all machinery;
b) Type-B standards (generic safety standards) dealing with one safety aspect or one type of safeguard
that can be used across a wide range of machinery:
— Type-B1 standards on particular safety aspects (e.g. safety distances, surface temperature, noise);
— Type-B2 standards on safeguards (e.g. two-hand controls, interlocking devices, pressure-
sensitive devices, guards);
c) Type-C standards (machine safety standards) dealing with detailed safety requirements for a
particular machine or group of machines.
This document is a type-B2 standard as stated in ISO 12100.
The requirements of this document can be supplemented or modified by a type-C standard.
For machines which are covered by the scope of a type-C standard and which have been designed and built
according to the requirements of that standard, the requirements of that type-C standard take precedence.
The safeguarding of machinery (see ISO 12100:2010, 3.21) can be achieved by many different means.
These means include guards which prevent access to the hazard zone by means of a physical barrier
(for example, interlocking guards according to ISO 14119 or fixed guards according to ISO 14120) and
protective devices (for example, electro-sensitive protective equipment according to IEC 61496-1 or
pressure-sensitive protective devices according to this part of ISO 13856).
Type-C standards makers and designers of machinery/installations consider the best way to achieve
the required level of safety taking into account the intended application and the results of the risk
assessment (see ISO 12100).
The required solution can also be to combine several of these different means: the machinery/installation
supplier and the user examine together carefully the existing hazards and constraints before making
their decision on the choice of safeguarding.
Pressure-sensitive protective devices are used in a wide range of applications with different conditions
of use relating, for example, to extremes of loading or electrical, physical and chemical environments.
They are interfaced with machine controls to ensure that the machine reverts to a safe condition if the
sensitive protective equipment is actuated.
ISO 13856 is restricted to the design of pressure-sensitive protective devices so that they can be used
when the risk assessment carried out by the machine manufacturer and/or relevant type-C standard,
when available, shows this to be appropriate.
vi © ISO 2013 – All rights reserved

---------------------- Page: 12 ----------------------

SIST EN ISO 13856-1:2013
INTERNATIONAL STANDARD ISO 13856-1:2013(E)
Safety of machinery — Pressure-sensitive protective
devices —
Part 1:
General principles for design and testing of pressure-
sensitive mats and pressure-sensitive floors
1 Scope
This part of ISO 13856 establishes general principles and specifies requirements for the design and
testing of pressure-sensitive mats and pressure-sensitive floors normally actuated by the feet for use as
devices for protecting persons from hazardous machinery. The minimum safety requirements for the
performance, marking and documentation are given.
This part of ISO 13856 is applicable to pressure-sensitive mats and pressure-sensitive floors, regardless
of the type of energy used (e.g. electrical, hydraulic, pneumatic or mechanical), designed to detect
— persons weighing more than 35 kg, and
— persons (e.g. children) weighing more than 20 kg.
It is not applicable to the detection of persons weighing less than 20 kg.
It does not specify the following because they are application-specific:
a) dimensions or configuration of the effective sensing area of pressure-sensitive mat(s) or pressure-
sensitive floor(s) in relation to any particular application;
b) when pressure-sensitive mats or floors are appropriate in a particular situation;
c) performance levels (PLs) for safety-related parts of control systems (SRP/CSs) other than providing
a minimum level.
This part of ISO 13856 gives guidance to assist the user (i.e. machinery manufacturer and/or user of the
machinery) in providing an adequate arrangement.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13849-1:2006, Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for design
ISO 13849-2, Safety of machinery — Safety-related parts of control systems — Part 2: Validation
ISO 13855, Safety of machinery — Positioning of safeguards with respect to the approach speeds of parts
of the human body
ISO 15552, Pneumatic fluid power — Cylinders with detachable mountings, 1 000 kPa (10 bar) series, bores
from 32 mm to 320 mm — Basic, mounting and accessories dimensions
© ISO 2013 – All rights reserved 1

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SIST EN ISO 13856-1:2013
ISO 13856-1:2013(E)

IEC 60068-2-6, Environmental testing — Part 2-6: Tests — Test Fc: Vibration (sinusoidal)
IEC 60068-2-14, Environmental testing — Part 2-14: Tests — Test N: Change of temperature
IEC 60068-2-78, Environmental testing — Part 2-78: Tests — Test Cab: Damp heat, steady state
IEC 60204-1:2005, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
IEC 60529, Degrees of protection provided by enclosures (IP code)
IEC 61000-4-2, Electromagnetic compatibility (EMC) — Part 4-2: Testing and measuring techniques —
Electrostatic discharge immunity test
IEC 61000-4-3, Electromagnetic compatibility (EMC) — Part 4-3: Testing and measurement techniques —
Radiated, radio-frequency, electromagnetic field immunity test
IEC 61000-4-4, Electromagnetic compatibility (EMC) — Part 4-4: Testing and measurement techniques —
Electrical fast transient/burst immunity test
IEC 61000-4-5, Electromagnetic compatibility (EMC) — Part 4-5: Testing and measurement techniques —
Surge immunity test
IEC 61000-6-2, Electromagnetic compatibility (EMC) — Part 6-2: Generic standards — Immunity for
industrial environments
IEC 61439-1:2011, Low-voltage switchgear and controlgear assemblies — Part 1: General rules
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 12100, ISO 13849-1 and the
following apply.
3.1
pressure-sensitive mat
sensitive protective equipment (ISO 12100:2010, 3.28.5) comprising a sensor (3.3) or sensors, a control
unit (3.5) and one or more one or more output signal switching devices (3.6) which detects a person
standing on it or who steps onto it and where the effective sensing area (3.4) is deformed locally when
the sensor(s) is actuated
Note 1 to entry: See Figure 1 for a schematic sketch of a pressure-sensitive mat.
3.2
pressure-sensitive floor
sensitive protective equipment (ISO 12100:2010, 3.28.5) comprising a sensor (3.3) or sensors, a control unit
(3.5) and one or more output signal
...

SLOVENSKI STANDARD
oSIST prEN ISO 13856-1:2011
01-oktober-2011
9DUQRVWVWURMHY9DURYDOQHQDSUDYHREþXWOMLYHQDWODNGHO6SORãQDQDþHOD
QDþUWRYDQMDLQSUHVNXãDQMDSUHSURJLQSRGRYREþXWOMLYLKQDWODN ,62',6

Safety of machinery - Pressure-sensitive protective devices - Part 1: General principles
for design and testing of pressure-sensitive mats and pressure-sensitive floors (ISO/DIS
13856-1:2011)
Sicherheit von Maschinen - Druckempfindliche Schutzeinrichtungen - Teil 1: Allgemeine
Leitsätze für die Gestaltung und Prüfung von Schaltmatten und Schaltplatten (ISO/DIS
13856-1:2011)
Sécurité des machines - Dispositifs de protection sensibles à la pression - Partie 1:
Principes généraux de conception et d'essai des tapis et planchers sensibles à la
pression (ISO/DIS 13856-1:2011)
Ta slovenski standard je istoveten z: prEN ISO 13856-1
ICS:
13.110 Varnost strojev Safety of machinery
oSIST prEN ISO 13856-1:2011 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN ISO 13856-1:2011

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oSIST prEN ISO 13856-1:2011


EUROPEAN STANDARD
DRAFT
prEN ISO 13856-1
NORME EUROPÉENNE

EUROPÄISCHE NORM

August 2011
ICS 13.110 Will supersede EN 1760-1:1997+A1:2009
English Version
Safety of machinery - Pressure-sensitive protective devices -
Part 1: General principles for design and testing of pressure-
sensitive mats and pressure-sensitive floors (ISO/DIS 13856-
1:2011)
Sécurité des machines - Dispositifs de protection sensibles Sicherheit von Maschinen - Druckempfindliche
à la pression - Partie 1: Principes généraux de conception Schutzeinrichtungen - Teil 1: Allgemeine Leitsätze für die
et d'essai des tapis et planchers sensibles à la pression Gestaltung und Prüfung von Schaltmatten und
(ISO/DIS 13856-1:2011) Schaltplatten (ISO/DIS 13856-1:2011)
This draft European Standard is submitted to CEN members for parallel enquiry. It has been drawn up by the Technical Committee
CEN/TC 114.

If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.


EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2011 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN ISO 13856-1:2011: E
worldwide for CEN national Members.

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oSIST prEN ISO 13856-1:2011
prEN ISO 13856-1:2011 (E)
Contents Page
Foreword .3

2

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oSIST prEN ISO 13856-1:2011
prEN ISO 13856-1:2011 (E)
Foreword
This document (prEN ISO 13856-1:2011) has been prepared by Technical Committee ISO/TC 199 "Safety of
machinery" in collaboration with Technical Committee CEN/TC 114 “Safety of machinery” the secretariat of
which is held by DIN.
This document is currently submitted to the parallel Enquiry.
This document will supersede EN 1760-1:1997+A1:2009.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
Endorsement notice
The text of ISO/DIS 13856-1:2011 has been approved by CEN as a prEN ISO 13856-1:2011 without any
modification.

3

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oSIST prEN ISO 13856-1:2011

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oSIST prEN ISO 13856-1:2011

DRAFT INTERNATIONAL STANDARD ISO/DIS 13856-1
ISO/TC 199 Secretariat: DIN
Voting begins on Voting terminates on

2011-08-25 2012-01-25
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION    МЕЖДУНАРОДНАЯ ОРГАНИЗАЦИЯ ПО СТАНДАРТИЗАЦИИ    ORGANISATION INTERNATIONALE DE NORMALISATION


Safety of machinery — Pressure-sensitive protective devices —
Part 1:
General principles for design and testing of pressure-sensitive
mats and pressure-sensitive floors
Sécurité des machines — Dispositifs de protection sensibles à la pression —
Partie 1: Principes généraux de conception et d'essai des tapis et planchers sensibles à la pression
[Revision of first edition (ISO 13856-1:2001)]
ICS 13.110




ISO/CEN PARALLEL PROCESSING
This draft has been developed within the International Organization for Standardization (ISO), and
processed under the ISO-lead mode of collaboration as defined in the Vienna Agreement.
This draft is hereby submitted to the ISO member bodies and to the CEN member bodies for a parallel

five-month enquiry.
Should this draft be accepted, a final draft, established on the basis of comments received, will be
submitted to a parallel two-month approval vote in ISO and formal vote in CEN.
To expedite distribution, this document is circulated as received from the committee

secretariat. ISO Central Secretariat work of editing and text composition will be undertaken at
publication stage.
Pour accélérer la distribution, le présent document est distribué tel qu'il est parvenu du
secrétariat du comité. Le travail de rédaction et de composition de texte sera effectué au
Secrétariat central de l'ISO au stade de publication.



THIS DOCUMENT IS A DRAFT CIRCULATED FOR COMMENT AND APPROVAL. IT IS THEREFORE SUBJECT TO CHANGE AND MAY NOT BE
REFERRED TO AS AN INTERNATIONAL STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS BEING ACCEPTABLE FOR INDUSTRIAL, TECHNOLOGICAL, COMMERCIAL AND USER PURPOSES,
DRAFT INTERNATIONAL STANDARDS MAY ON OCCASION HAVE TO BE CONSIDERED IN THE LIGHT OF THEIR POTENTIAL TO BECOME
STANDARDS TO WHICH REFERENCE MAY BE MADE IN NATIONAL REGULATIONS.
RECIPIENTS OF THIS DRAFT ARE INVITED TO SUBMIT, WITH THEIR COMMENTS, NOTIFICATION OF ANY RELEVANT PATENT RIGHTS OF WHICH
THEY ARE AWARE AND TO PROVIDE SUPPORTING DOCUMENTATION.
©  International Organization for Standardization, 2011

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oSIST prEN ISO 13856-1:2011
ISO/DIS 13856-1

Copyright notice
This ISO document is a Draft International Standard and is copyright-protected by ISO. Except as permitted
under the applicable laws of the user’s country, neither this ISO draft nor any extract from it may be
reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic,
photocopying, recording or otherwise, without prior written permission being secured.
Requests for permission to reproduce should be addressed to either ISO at the address below or ISO’s
member body in the country of the requester.
ISO copyright office
Case postale 56  CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Reproduction may be subject to royalty payments or a licensing agreement.
Violators may be prosecuted.

ii © ISO 2011 – All rights reserved

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oSIST prEN ISO 13856-1:2011
ISO/DIS 13856-1
Contents Page
Foreword .v
Introduction.vi
1 Scope.1
2 Normative references.1
3 Terms and definitions .2
4 Requirements.5
4.1 General.5
4.2 Actuating force.5
4.3 Response time.7
4.4 Static loading.7
4.5 Number of operations .7
4.6 Output state of the sensor.7
4.7 Response of output signal switching device(s) to the actuating force .8
4.8 Access for maintenance .8
4.9 Adjustments.8
4.10 Connections.9
4.11 Environmental conditions.9
4.12 Power supply.10
4.13 Electrical equipment.10
4.14 Enclosure.11
4.15 Performance levels and categories for safety-related parts of control systems in
accordance with ISO 13849-1.11
4.16 Sensor fittings.12
4.17 Tripping.12
4.18 Slipperiness and softness of the sensor top surfaces.12
4.19 Additional coverings of top surfaces of sensor(s) .13
4.20 Failure due to blocking or wedging.13
5 Marking.13
5.1 General.13
5.2 Marking of the control unit .13
5.3 Marking of the sensor .13
5.4 Marking of other components.13
6 Information for use.14
6.1 General.14
6.2 Instructions for use .14
7 Testing.17
7.1 General.17
7.2 Sensor test sample.17
7.3 Test pieces for load tests .18
7.4 Test No. 1 – Actuating force.18
7.5 Test No. 2 – Response time.21
7.6 Test No. 3 – Static loading.22
7.7 Test No. 4 – Number of operations.22
7.8 Test No. 5 – Output state of the sensor .26
7.9 Test No. 6 – Response of output signal switching device to the actuating force .27
7.10 Test No. 7 – Access for maintenance.27
7.11 Test No. 8 – Adjustments.27
7.12 Test No. 9 – Connections.27
© ISO 2011 – All rights reserved iii

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oSIST prEN ISO 13856-1:2011
ISO/DIS 13856-1
7.13 Test No. 10 – Environmental conditions .27
7.14 Test No. 11 – Electrical power supply .29
7.15 Test No. 12 – Electrical equipment .29
7.16 Test No. 13 – Enclosure .29
7.17 Test No. 14 – Performance-Level (PL) according to ISO 13849-1.29
7.18 Test No. 15 – Slipperiness and softness of the sensor top surfaces.29
7.19 Test No. 16 – Additional coverings of top surfaces of sensor(s) .29
7.20 Test No. 17 – Failure due to blocking or wedging.30
Annex A (normative) Timing diagrams for devices with and without reset.31
Annex B (informative) Application notes.34
Annex C (informative) Design notes.38
Annex D (informative) Installation, commissioning and testing .43
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC .45
Bibliography .46

iv © ISO 2011 – All rights reserved

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oSIST prEN ISO 13856-1:2011
ISO/DIS 13856-1
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 13856-1 was prepared by Technical Committee ISO/TC 199, Safety of machinery and by Technical
Committee CEN/TC 114, Safety of machinery in collaboration.
ISO 13856 consists of the following parts, under the general title Safety of machinery — Pressure-sensitive
protective devices:
⎯ Part 1: General principles for the design and testing of pressure-sensitive mats and pressure-sensitive
floors
⎯ Part 2: General principles for the design and testing of pressure-sensitive edges and pressure-sensitive
bars
⎯ Part 3: General principles for the design and testing of pressure-sensitive bumpers and similar devices
© ISO 2011 – All rights reserved v

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oSIST prEN ISO 13856-1:2011
ISO/DIS 13856-1
Introduction
The structure of safety standards in the field of machinery is as follows:
a) Type-A standards (basic safety standards) giving basic concepts, principles for design, and general
aspects that can be applied to all machinery;
b) Type-B standards (generic safety standards) dealing with one safety aspect or one type of safeguard that
can be used across a wide range of machinery:
⎯ Type-B1 standards on particular safety aspects (e.g. safety distances, surface temperature, noise);
⎯ Type-B2 standards on safeguards (e.g. two-hand controls, interlocking devices, pressure-sensitive
devices, guards);
c) Type-C standards (machine safety standards) dealing with detailed safety requirements for a particular
machine or group of machines.
This document is a type-B standard as stated in ISO 12100.
The requirements of this document can be supplemented or modified by a type-C standard.
For machines which are covered by the scope of a type-C standard and which have been designed and built
according to the requirements of that standard, the requirements of that type-C standard take precedence.
ISO/TC 199 has a mandate in this area to produce type-A and type-B standards, which will allow verification
of conformity with the essential health and safety requirements (EHSRs) relating to the design and
construction of machinery.
The safeguarding of machinery (see ISO 12100:2010, 3.21) can be achieved by many different means. These
means include guards which prevent access to the hazard zone by means of a physical barrier (for example,
interlocking guards according to ISO 14119 and fixed guards according to ISO 14120) and protective devices
(for example, electro-sensitive protective equipment according to IEC 61496-1 and pressure-sensitive
protective devices according to this part of ISO 13856).
Type-C standards makers and designers of machinery / installations should consider the best way to achieve
the required level of safety taking into account the intended application and the results of the risk assessment
(see ISO 12100).
The best solution can also be to combine several of these different means. The machinery/installation supplier
and the user should examine together carefully the existing constraints before making their decision on the
choice of safeguarding.
Pressure-sensitive protective devices are used in a wide range of applications with different conditions of use
relating, for example, to extremes of loading or electrical, physical and chemical environments. They are
interfaced with machine controls to ensure that the machine reverts to a safe condition if the sensitive
protective equipment is actuated.
Each type of application presents particular hazards. It is not the intention of this part of ISO 13856 to identify
those hazards nor to recommend specific methods of application to particular machines. This is normally the
aim of type-C standards.
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oSIST prEN ISO 13856-1:2011
DRAFT INTERNATIONAL STANDARD ISO/DIS 13856-1

Safety of machinery — Pressure-sensitive protective devices —
Part 1:
General principles for design and testing of pressure-sensitive
mats and pressure-sensitive floors
1 Scope
This part of ISO 13856 specifies requirements for pressure-sensitive mats and pressure-sensitive floors
normally actuated by the feet for use as protective devices to protect persons from hazardous machinery. The
minimum safety requirements for the performance, marking and documentation are given.
This part of ISO 13856 is applicable to pressure-sensitive mats and pressure-sensitive floors, regardless of
type of energy used (e.g. electrical, hydraulic, pneumatic or mechanical) which are designed to detect:
a) persons weighing more than 35 kg; and
b) persons (e.g. children) weighing more than 20 kg.
This part of ISO 13856 is not applicable for the detection of persons weighing less than 20 kg.
This part of ISO 13856 does not specify the dimensions or the configuration of the effective sensing area of
pressure-sensitive mat(s) or pressure-sensitive floor(s) in relation to any particular application. However, there
is a requirement for the manufacturer of the protective device to provide sufficient information to enable the
user (i.e. the machinery manufacturer and / or the user of the machinery) to specify an adequate arrangement.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 12100:2010, Safety of machinery – General principles for design – Risk assessment and risk reduction
ISO 13849-1:2006, Safety of machinery – Safety-related parts of control systems – Part 1: General principles
for design
ISO 13849-2, Safety of machinery – Safety-related parts of control systems – Part 2: Validation
ISO 13855, Safety of machinery – Positioning of protective equipment with respect to the approach speeds of
parts of the human body
ISO 14122-2:2001, Safety of machinery – Permanent means of access to machines and industrial plants –
Part 2: Working platforms and gangways
ISO 15552, Pneumatic fluid power – Cylinders with detachable mountings, 1 000 kPa (10 bar) series, bores
from 32 mm to 320 mm – Basic, mounting and accessories dimensions
IEC 60068-2-6, Environmental testing – Part 2-6: Tests – Test Fc: Vibration (sinusoidal)
IEC 60068-2-14, Environmental testing – Part 2-14: Tests – Test N: Change of temperature
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oSIST prEN ISO 13856-1:2011
ISO/DIS 13856-1
IEC 60068-2-78, Environmental testing – Part 2-78: Tests – Test Cab: Damp heat, steady state
IEC 60204-1:2005, Safety of machinery – Electrical equipment of machines – Part 1: General requirements
IEC 60529, Degrees of protection provided by enclosures (IP code)
IEC 61000-4-2, Electromagnetic compatibility (EMC) – Part 4-2: Testing and measuring techniques –
Electrostatic discharge immunity test
IEC 61000-4-3, Electromagnetic compatibility (EMC) – Part 4-3: Testing and measurement techniques –
Radiated, radio-frequency, electromagnetic field immunity test
IEC 61000-4-4, Electromagnetic compatibility (EMC) – Part 4-4: Testing and measurement techniques –
Electrical fast transient/burst immunity test
IEC 61000-4-5, Electromagnetic compatibility (EMC) – Part 4-5: Testing and measurement techniques –
Surge immunity test
IEC 61000-6-2, Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial
environments
IEC 61439-1:2009, Low-voltage switchgear and controlgear assemblies – Part 1: General rules
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 12100, ISO 13849-1 and the
following apply.
3.1
pressure-sensitive mat
sensitive protective equipment comprising of a sensor or sensors, a control unit and one or more output signal
switching device(s) which detects a person standing on it or who steps onto it and where the effective sensing
area is deformed locally when the sensor(s) is actuated
NOTE 1 Compare Figure 1 for a schematic sketch of a pressure-sensitive mat.
NOTE 2 For the definition of sensitive protective equipment see ISO 12100:2010, 3.28.5.
3.2
pressure-sensitive floor
sensitive protective equipment comprising of a sensor or sensors, a control unit and one or more output signal
switching device(s) which detects a person standing on it or who steps onto it and where the effective sensing
area is moved as a whole when the sensor(s) is actuated
NOTE 1 Compare Figure 1 for a schematic sketch of a pressure-sensitive floor.
NOTE 2 For the definition of sensitive protective equipment see ISO 12100:2010, 3.28.5.
3.3
sensor
part of the pressure-sensitive mat or pressure-sensitive floor which contains an effective sensing area
NOTE The application of an actuating force to the effective sensing area causes the signal from the sensor to the
control unit to change its state.
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oSIST prEN ISO 13856-1:2011
ISO/DIS 13856-1
3.4
effective sensing area
part of the top surface area of the sensor or a combination of sensors of the pressure-sensitive mat or
pressure-sensitive floor within which a response to an actuating force will take place
NOTE See 4.2 for requirements with regard to the actuating force.
3.5
control unit
device that responds to the condition of the sensor(s) and controls the state of the output signal switching
device
NOTE The control unit can also monitor the integrity of the pressure-sensitive mat or pressure-sensitive floor (see
reference to categories and performance levels according to ISO 13849-1) and it can contain facilities to process a reset
signal. The control unit can be integrated with the machine control system.
3.6
output signal switching device
part of the pressure-sensitive mat or pressure-sensitive floor which responds by producing an OFF state when
the sensor or monitoring function means is actuated
NOTE The output signal switching device can be integrated with the machine control system.
3.7
actuating force
any force which produces a pressure on the effective sensing area to create an OFF state in the output signal
switching device
3.8
reset
function which permits an ON state in the output signal switching devices, providing that certain conditions are
met
3.9
ON state
state in which the output circuit(s) of an output signal switching device is
complete and permits the flow of current or fluid
3.10
OFF state
state in which the output circuit(s) of an output signal switching device is
broken and interrupts the flow of curre
...

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