This document describes various corrosion under insulation (CUI) environments in refineries and other related industries and environments, and establishes CUI environmental categories including operating temperature ranges from −45 °C to 204 °C for topside and aboveground service only. This document specifies both established and other test methods for the assessment of coatings used for prevention of CUI for each given environment. This document also provides acceptance criteria for each CUI environment. NOTE The test results and acceptance criteria can be considered an aid in the selection of suitable coating systems. For service or peak temperatures below −45 °C an optional cryogenic test can be incorporated and for over 204 °C testing acceptance criteria can be agreed between interested parties. Additional or other test and acceptance measures are possible, but require particular agreement between the interested parties. This document covers spray-applied coatings applied on new carbon and austenitic stainless steel for use in CUI service. This document does not cover testing of sacrificial coatings, such as inorganic zinc, as these coatings can be consumed quickly in wet environments. Developing accelerated corrosion testing for what can be continuous wet service with sacrificial coatings is beyond the scope of this document. "Non-through porosity" thermal spray aluminium coatings with greater than 250 µm dry film thickness can be tested and qualified in accordance with this document. This document does not cover tape and sheet applied products for use in preventing CUI. This document does not deal with other aspects of coating degradation, such as those caused by abrasion, erosion, ultraviolet degradation or other methods that can exist given specific environment and construction methods.

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This document specifies the minimum technical requirements for surface preparation, materials, application, inspection and testing of internal coating and lining systems that are intended to be applied on internal surfaces of process vessels that are subject to marked pressure/temperature changes and/or potentially corrosive conditions or processes and aggressive chemicals, used in the oil and gas industry. This document covers both new construction and maintenance works of process vessels as well as the repair of defective and deteriorated coating and lining systems. This document also provides the minimum requirements for the coated and lined samples and the criteria for their approval.

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ISO 18797-1:2016 specifies the minimum requirements for materials selection, surface preparation, application, inspection, testing, qualification and acceptance criteria of external coating for steel risers pipes used in the splash zone, their field joints and clamps/guides, using an elastomeric protective coating based on polychloroprene, EPDM or equivalent. This is applicable for new construction and repair of applied pipes before installation. Maintenance requirements and field repairs are covered in ISO 18797-2. ISO 18797-1:2016 also specifies the requirements for transportation, handling and storage of riser pipes before and after surface preparation and coating application.

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ISO 16961:2015 specifies the minimum requirements for surface preparation, materials, application, inspection and testing of internal coating lining systems that are intended to be applied on internal surfaces of steel storage tanks of crude oil, hydrocarbons and water for corrosion protection. It covers both new construction and maintenance works of tank internal coating and lining as well as the repair of defective and deteriorated systems. ISO 16961:2015 also provides the minimum requirements for shop performance testing of the coated/lined samples and the criteria for their approval.

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