Standard Practice for Examination of Paper Machine Rolls Using Acoustic Emission from Crack Face Rubbing

SIGNIFICANCE AND USE
5.1 Paper machine rolls can range in size from 2.4 to 9 m [8 to 30 ft] long, with a shell thickness of from 12.5 to 75 mm [0.5 to 3 in.,] and 300 to 1200 mm [12 to 48 in.] diameter. Depending on purpose, paper machine rolls can weigh as little as 60 000 kg [13 000 lb] to as much as 27 500 kg [60 000 lb].  
5.2 If indications are found during this procedure it can be repeated, with additional sensors to refine source location accuracy.  
5.3 Removal of rolls for traditional NDT examination may be impractical and may not be sensitive enough to locate small defects.  
5.4 Traditional AE examination, whereby the roll is subjected to load greater than service load to detect crack extension, risks damage to the roll and is best employed as a follow-up NDT examination.  
5.5 Manual rotation through a full revolution subjects existing cracks to tensile and compressive forces which can open and close existing cracks, and cause friction at the crack surfaces.  
5.6 Excess background noise (overhead cranes, nearby maintenance activities) may distort AE data or render it useless. Users must be aware of the following common sources of background noise: bearing noise (lack of lubrication, spalling, and so forth), mechanical contact with the roll by other objects, electromagnetic interference (EMI) and radio frequency interference (RFI) from nearby broadcasting facilities and from other sources. This practice should not be used if background noise cannot be eliminated or controlled.  
5.7 Other Non-destructive test methods may be used to evaluate the significance of AE indications. Traditional AE has been used to confirm the existence of the AE indication and fine tune the location. Magnetic particle, ultrasonic and radiographic examinations have been used to establish the position, depth and dimensions of the indication. Procedures for using other NDT methods are beyond the scope of this practice.
SCOPE
1.1 This practice provides guidelines for acoustic emission (AE) examinations of non-pressure, paper machine rolls.  
1.2 This practice utilizes a slow rotation of the roll to produce a full load cycle where load is provided by the weight of the roll suspended from its bearings or other journal support mechanism(s).  
1.3 This practice is used for detection of cracks and other discontinuities in rolls that produce frictional acoustic emission during rotation.  
1.4 The AE measurements are used to detect or locate emission sources, or both. Other nondestructive test (NDT) methods must be used to evaluate the significance of AE sources. Procedures for other NDT techniques are beyond the scope of this practice. See Note 1.Note 1—Traditional AE examination, magnetic particle examination, shear wave ultrasonic examination and radiography are commonly used to establish the exact position and dimensions of flaws that produce AE.  
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standards.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 8.

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ASTM E2907/E2907M-13 - Standard Practice for Examination of Paper Machine Rolls Using Acoustic Emission from Crack Face Rubbing
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E2907/E2907M − 13
Standard Practice for
Examination of Paper Machine Rolls Using Acoustic
1
Emission from Crack Face Rubbing
ThisstandardisissuedunderthefixeddesignationE2907/E2907M;thenumberimmediatelyfollowingthedesignationindicatestheyear
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
2
1.1 This practice provides guidelines for acoustic emission 2.1 ASTM Standards:
(AE) examinations of non-pressure, paper machine rolls. E543 Specification forAgencies Performing Nondestructive
Testing
1.2 This practice utilizes a slow rotation of the roll to
E650 Guide for Mounting Piezoelectric Acoustic Emission
produce a full load cycle where load is provided by the weight
Sensors
of the roll suspended from its bearings or other journal support
E976 GuideforDeterminingtheReproducibilityofAcoustic
mechanism(s).
Emission Sensor Response
1.3 This practice is used for detection of cracks and other
E1316 Terminology for Nondestructive Examinations
discontinuitiesinrollsthatproducefrictionalacousticemission
E2075 Practice for Verifying the Consistency of AE-Sensor
during rotation.
Response Using an Acrylic Rod
E2374 Guide for Acoustic Emission System Performance
1.4 The AE measurements are used to detect or locate
emission sources, or both. Other nondestructive test (NDT) Verification
E2598 Practice for Acoustic Emission Examination of Cast
methods must be used to evaluate the significance of AE
sources. Procedures for other NDT techniques are beyond the Iron Yankee and Steam Heated Paper Dryers
3
2.2 ASNT Standards:
scope of this practice. See Note 1.
SNT-TC-1A Recommended Practice for Nondestructive
NOTE 1—Traditional AE examination, magnetic particle examination,
Testing Personnel Qualification and Certification
shearwaveultrasonicexaminationandradiographyarecommonlyusedto
ANSI/ASNT CP-189 Standard for Qualification and Certifi-
establish the exact position and dimensions of flaws that produce AE.
cation of Nondestructive Testing Personnel
1.5 The values stated in either SI units or inch-pound units
4
2.3 AIA Document
are to be regarded separately as standard. The values stated in
NAS-410 Certification and Qualification of Nondestructive
each system may not be exact equivalents; therefore, each
Testing Personnel
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
3. Terminology
with the standards.
3.1 Definitions—See Terminology E1316 for general termi-
1.6 This standard does not purport to address all of the
nology applicable to this practice.
safety concerns, if any, associated with its use. It is the
3.2 Definitions of Terms Specific to This Standard:
responsibility of the user of this standard to establish appro-
3.2.1 crack face rubbing—physicaldisplacementofexisting
priate safety and health practices and determine the applica-
crack surfaces as load is changed.
bility of regulatory limitations prior to use. Specific precau-
tionary statements are given in Section 8.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
1
This practice is under the jurisdiction of ASTM Committee E07 on Nonde- the ASTM website.
3
structive Testing and is the direct responsibility of Subcommittee E07.04 on AvailablefromAmericanSocietyforNondestructiveTesting(ASNT),P.O.Box
Acoustic Emission Method. 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
4
Current edition approved June 1, 2013. Published June 2013. DOI: 10.1520/ Available fromAerospace IndustriesAssociation ofAmerica, Inc. (AIA), 1000
E2907_E2907M–13 WilsonBlvd.,Suite1700,Arlington,VA22209-3928,http://www.aia-aerospace.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

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E2907/E2907M − 13
3.2.2 crack face rubbing emission—acoustic emission pro- 5.4 Traditional AE examination, whereby the roll is sub-
duced by (frictional mechanisms) within existing cracks that jected to load greater than service load to detect crack
are subjected to a change in load.
extension, risks damage to the roll and is best employed as a
follow-up NDT examination.
3.2.3 crack-face-rubbing emission—is one form of tribo-
acoustic emission.
5.5 Manual rotation through a full revolution subjects ex-
3.2.4 tribo-acoustic emission—stress waves produced by isting cracks to tensile and compressive forces which can open
rubbing of surfaces. and close exist
...

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