FprEN 13212
(Main)Road marking materials - Requirements for factory production control
Road marking materials - Requirements for factory production control
This document gives the requirements for factory production control (FPC) for the manufacturer of road marking materials
This document specifies which types of test have to be taken into consideration within the FPC but it leaves the precise methods to be applied to be dependent on the characteristics of the manufacturer’s installation and production methods. The precise parameters and methods will be found in the written procedures agreed between the manufacturer and the third party responsible for the initial assessment of the FPC.
Straßenmarkierungsmaterialien - Anforderungen an die werkseigene Produktionskontrolle
Diese Europäische Norm legt die Anforderungen an die werkseigene Produktionskontrolle (en: factory production control, FPC) des Herstellers von Straßenmarkierungsmaterialien fest.
Diese Europäische Norm legt die Art der Prüfungen fest, die bei der werkseigenen Produktionskontrolle zu berücksichtigen sind, lässt jedoch die konkreten, anzuwendenden Verfahren offen, die je nach Art der vom Hersteller verwendeten Produktionsanlagen und -verfahren auszuwählen sind. Die genauen Prüfgrößen und verfahren sind in den schriftlich festgehaltenen Verfahrensanweisungen zu finden, auf die sich Hersteller und die für die anfängliche Beurteilung der werkseigenen Produktionskontrolle verantwortliche dritte Partei verständigt haben.
Produits de marquage routier - Exigences pour le contrôle de la production en usine
La présente Norme européenne spécifie les exigences pour le contrôle de la production en usine (CPU) pour le fabricant de produits de marquage routier.
La présente Norme européenne spécifie quels types d’essais sont à prendre en compte dans le cadre du CPU mais en laissant le choix des méthodes précises à appliquer en fonction des caractéristiques de l’installation du fabricant et de ses méthodes de production. On trouvera les paramètres et les méthodes spécifiques dans les modes opératoires rédigés par le fabricant et convenus entre lui et le tiers responsable de l’évaluation initiale du CPU.
Materiali za označevanje vozišča - Zahteve za kontrolo proizvodnje v obratu
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-februar-2009
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Road marking materials - Requirements for factory production control
Straßenmarkierungsmaterialien - Anforderungen an die werkseigene
Produktionskontrolle
Produits de marquage routier - Exigences pour le contrôle de la production en usine
Ta slovenski standard je istoveten z: prEN 13212
ICS:
93.080.20 Materiali za gradnjo cest Road construction materials
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD
DRAFT
prEN 13212
NORME EUROPÉENNE
EUROPÄISCHE NORM
September 2008
ICS 93.080.20 Will supersede EN 13212:2001
English Version
Road marking materials - Requirements for factory production
control
Produits de marquage routier - Exigences relatives au Straßenmarkierungsmaterialien - Anforderungen an die
contrôle de la production en usine werkseigene Produktionskontrolle
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 226.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 13212:2008: E
worldwide for CEN national Members.
prEN 13212:2008 (E)
Contents
Foreword.3
1 Scope .4
2 Normative references .4
3 Terms and definitions .4
4 General requirements for factory production control (FPC).5
4.1 General.5
4.2 System requirements .6
4.3 Final testing.9
4.3.2.1 Paint (EN 1871).9
4.3.2.2 Thermoplastics (EN 1871).10
4.3.2.3 Cold plastics (EN 1871) .10
4.3.2.4 Drop-on materials and premix glass beads (EN 1423 and EN 1424).10
4.3.2.5 Preformed road markings (EN 1790) .11
4.3.2.6 Road studs (EN 1463).12
Annex A (normative) Preformed self-adhesive road marking – Test method for determination of mass
per unit area of the adhesive.13
prEN 13212:2008 (E)
Foreword
This document (prEN 13212:2008) has been prepared by Technical Committee CEN/TC 226 “Road equipment”,
the secretariat of which is held by AFNOR.
This document is currently submitted to the CEN Enquiry.
This document will supersede EN 13212:2001.
prEN 13212:2008 (E)
1 Scope
This European Standard gives the requirements for factory production control (FPC) for the manufacturer of road
marking materials
This European Standard specifies which types of test have to be taken into consideration within the FPC but it
leaves the precise methods to be applied to be dependent on the characteristics of the manufacturer’s installation
and production methods. The precise parameters and methods will be found in the written procedures agreed
between the manufacturer and the third party responsible for the initial assessment of the FPC.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at appropriate places in the text and the publications are listed hereafter. For dated
references, subsequent amendments to or revisions of any of these publications apply to this European Standard
only when incorporated into it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
EN 1423, Road marking materials – Drop on materials – Glass beads, antiskid aggregates and mixtures of the two
EN 1424, Road marking materials – Premix glass beads
EN 1463-1, Road marking materials – Retroreflective road studs – Part 1 : Initial performance requirements
EN 1790, Road marking materials – Preformed road markings
EN 1871, Road marking materials – Physical properties
EN 12802, Road marking materials – Laboratory methods for identification
EN ISO 9001: 2000, Quality management systems - Requirements
3 Terms and definitions
For the purpose of this standard the following terms and definitions apply:
3.1
reference sample
sample, labelled and stored for some period of time, to be used in case additional testing or verification is needed.
3.2
batch
amount of product produced as one complete operation not being part of a continuous process.
3.3
factory production control or FPC
permanent internal control of production exercised by the manufacturer.
3.4.
factory
single site of production consisting of one or more production lines where raw materials are converted into final
products.
prEN 13212:2008 (E)
4 General requirements for factory production control (FPC)
4.1 General
The manufacturer shall establish, document and maintain an FPC system to ensure that the products placed on the
market conform to the declared performance characteristics. The FPC system shall consist of written procedures
(works' manual), regular inspections and tests and/or assessments and the use of the results to control raw and
other incoming materials or components, equipment, the production process and the product. Records shall remain
legible, readily identifiable and retrievable.
The manufacturer shall be responsible for organizing the effective implementation of the FPC system. Tasks and
responsibilities shall be documented and this documentation shall be kept up-to-date.
In each factory, the manufacturer may delegate the action to a person who shall have the necessary authority to:
- Identify procedures to demonstrate conformity of the product at appropriate stages;
- Identify and record any instance of non-conformity;
- Identify procedures to correct instances of non-conformity.
The manufacturer shall establish procedures to ensure that the production tolerances allow for the product
performances to be in conformity with the declared values, derived from initial type testing.
The procedures shall be chosen in the interests of ensuring that the level of confidence obtained by the production
control is effectively the same for all conceivable situations of manufacture.
All these procedures, elements, requirements and provisions adopted by the manufacturer shall be documented in
a systematic manner in the form of written policies and procedures.
The manufacturer shall implement these procedures and instructions and record the operations and results. The
results shall be used to correct the effects of any deviations and, where necessary, treat any resulting non-
conformity and, if required, to revise the FPC system to rectify the cause of non-conformity.
The results of inspections, tests or assessments requiring action shall be recorded, as shall any action taken. The
action to be taken when control values or criteria are not met shall be recorded and retained for the period specified
in the manufacturer’s FPC procedures.
A complaint register shall contain a short chronological view of the received complaints concerning the products
covered by this FPC, identifying the source of complaint, its content and its follow-up.
The complaint register shall contain the additional documents relating to the treatment of the complaint.
The FPC system shall at least include the necessary procedures for:
• Records and treatment of non-conformity
• Personnel
• Installations and equipment
• Raw materials
• Manufacturing process
• Conformity control
• Packaging, labelling, handling and storage
• Final testing
An FPC system conforming with the requirements of EN ISO 9001:2000, and made specific to the requirements of
the specific product standard and this document, shall be considered to satisfy the above requirements.
prEN 13212:2008 (E)
4.2 System requirements
4.2.1 Personnel
The responsibility, authority and the relationship between personnel that manages, performs or verifies work
affecting product conformity, shall be defined. This applies in particular to personnel that need to initiate actions
preventing product non-conformities from occurring, actions in case of non-conformities and to identify and register
product conformity problems. Personnel performing work affecting product conformity (e.g. operator, sample taking,
lab-assistant, warehouse manager.) shall be competent on the basis of appropriate education, training, skills and
experience for which records shall be maintained.
4.2.2 Installations and equipment
All weighing, measuring and testing equipment necessary to achieve, or produce evidence of, conformity shall be
calibrated or verified and regularly inspected according to documented procedures, frequencies and criteria.
Control of monitoring and measuring devices shall comply with the appropriate clause of EN ISO 9001:2000.
All equipment used in the manufacturing process shall be regularly inspected and maintained to ensure use, wear
or failure does not cause inconsistency in the manufacturing process.
Inspections and maintenance shall be carried out and recorded in accordance with the manufacturer’s written
procedures and the records retained for the period defined in the manufacturer's FPC procedures.
The manufacturer shall have a scheme or a flow sheet of the plant equipment, resuming the whole production
process, from the incoming of the raw material to the storage of the products. This document is the basis for the
documentation of the manufacturing processes (see 4.2.4).
4.2.3 Raw materials
The specifications of all incoming raw materials and components shall be documented, as shall the inspection
scheme for ensuring their conformity. The verification of conformity of the raw material with the specification shall
be in accordance with EN ISO 9001:2000, 7.4.3.
The manufacturer shall prepare and keep up-to-date documented procedures and instructions for:
- The use of the relevant materials from "approved suppliers";
- The conformity control and testing of raw materials: cullets (glass composition), binder, pigment, fillers, solvent,
additive, premix glass beads;
- Drop-on antiskid aggregates (also used in mixtures with glass beads) may be either CE-marked products or
they shall be tested by the manufacturer as 4.3.2.4) (acting as a user).
4.2.4. Design process
The FPC system shall document the various stages in the design of products; identify the checking procedure
and those individuals responsible for all stages of design.
During the design process itself, a record shall be kept of all checks, their results, and any corrective actions taken.
This record shall be sufficiently detailed and accurate to demonstrate that all stages of the design phase, and all
checks, have been carried out satisfactorily. Compliance with EN ISO 9001:2000, 7.3 shall be deemed to satisfy
the requirements of this sub-clause.
The manufacturing process shall be documented. Processes may also be shown by flowcharts indicating related
documents and responsibilities (see also 4.2.3). Processes which are covered by this document and undertaken by
subcontractors shall be documented by the manufacturer or the subcontractor as if done on the site of the
manufacturer.
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