Railway applications - Wheelsets and bogies - Axles - Product requirements

This document specifies the characteristics of axles for all heavy rail track gauges.
This document applies to heavy rail vehicles and applies, in principle, to other vehicles such as urban rail vehicles.
It specifies characteristics of forged or rolled solid and hollow axles, made from vacuum-degassed steel grade EA1N, EA1T and EA4T. For hollow axles, this document applies only to those that are manufactured by machining of a hole in a forged or rolled solid axle.
The requirements specified in this document are applicable for cylindrical seats. Most of the requirements are also applicable for axles with conical seats. Specific requirements for conical seats (e.g. geometrical dimensions of the seats...) are defined in the technical specification.
Some characteristics are given as a function of a category 1 or of a category 2.
This document is applicable to axles that are designed in accordance with the requirements of EN 13103-1:2017+A1:2022.
This document also permits variations of the material characteristics linked to alternative manufacturing processes (e.g. cold rolling, shot blasting, thermal spraying, steel cleanliness, reduction ratio, improved material properties from melting and heat treatment process, etc.).

Bahnanwendungen - Radsätze und Drehgestelle - Radsatzwellen - Produktanforderungen

Dieses Dokument legt die Eigenschaften von Radsatzwellen für alle Vollbahnspurweiten fest.
Dieses Dokument ist für Vollbahnfahrzeuge und grundsätzlich für andere Fahrzeuge wie städtische Schienenbahnen anwendbar.
Es legt Eigenschaften für geschmiedete oder gewalzte massive und längsgebohrte Radsatzwellen aus den vakuumentgasten Stahlsorten EA1N, EA1T und EA4T fest. Für längsgebohrte Radsatzwellen gilt diese Norm nur, wenn diese durch mechanische Bearbeitung der Bohrung in einer geschmiedeten oder gewalzten massiven Radsatzwelle hergestellt werden.
Die in dieser Norm festgelegten Anforderungen sind für zylindrische Radsitze anwendbar. Die meisten Anforderungen sind darüber hinaus für Radsatzwellen mit konischen Radsitzen anwendbar. Spezifische Anforderungen an konische Radsitze (z. B. geometrische Abmessungen der Radsitze) werden in der technischen Spezifikation festgelegt.
Einige Eigenschaften sind in Abhängigkeit von Kategorie 1 oder Kategorie 2 angegeben.
Dieses Dokument ist für Radsatzwellen, die in Übereinstimmung mit den Anforderungen nach CEN/EN 13103-1:2017+A1:2022 entworfen wurden, anwendbar.
Dieses Dokument erlaubt außerdem Abweichungen der Materialeigenschaften in Verbindung mit alternativen Fertigungsprozessen (z. B. Kaltwalzen, Kugelstrahlen, thermisches Spritzen, Stahlreinheit, Schmiedeverformungsgrad, Verbesserung der Werkstoffeigenschaften durch das Schmelzverfahren und den Wärmebehandlungsprozess usw.).

Applications ferroviaires - Essieux montés et bogies - Essieux-axes - Prescriptions pour le produit

Le présent document spécifie les caractéristiques des essieux-axes pour tous les écartements de voie des véhicules ferroviaires lourds.
Le présent document s'applique aux véhicules ferroviaires lourds et s'applique, en principe, à d'autres véhicules tels que les véhicules ferroviaires urbains.
Il spécifie les caractéristiques des essieux-axes pleins et creux, forgés ou laminés, en acier dégazé sous vide, de nuance EA1N, EA1T et EA4T. Pour les essieux-axes creux, le présent document s'applique seulement à ceux qui sont fabriqués par usinage d'un trou dans un essieu-axe plein forgé ou laminé.
Les exigences spécifiées dans le présent document sont applicables aux portées de calage cylindriques. La plupart des exigences sont également applicables aux essieux-axes à portées de calage coniques. Des exigences spécifiques pour les portées coniques (par exemple, dimensions géométriques des portées de calage, etc.) sont définies dans la spécification technique.
Quelques caractéristiques sont données en fonction d'une catégorie 1 ou d'une catégorie 2.
Le présent document est applicable aux essieux-axes qui sont conçus conformément aux exigences de l'EN 13103-1:2017+A1:2022.
Le présent document admet également des variations des caractéristiques du matériau en relation avec des procédés alternatifs de fabrication (par exemple, galetage, grenaillage, dépôt de métal par projection thermique, propreté de l'acier, taux de corroyage, propriétés améliorées du matériau par un procédé de fusion et de traitement thermique, etc.).

Železniške naprave - Kolesne dvojice in podstavni vozički - Osi - Zahtevane lastnosti proizvoda

General Information

Status
Published
Publication Date
05-Nov-2024
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
06-Nov-2024
Due Date
11-Sep-2024
Completion Date
06-Nov-2024

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SLOVENSKI STANDARD
01-januar-2025
Nadomešča:
SIST EN 13261:2020
Železniške naprave - Kolesne dvojice in podstavni vozički - Osi - Zahtevane
lastnosti proizvoda
Railway applications - Wheelsets and bogies - Axles - Product requirements
Bahnanwendungen - Radsätze und Drehgestelle - Radsatzwellen -
Produktanforderungen
Applications ferroviaires - Essieux montés et bogies - Essieux-axes - Prescription pour le
produit
Ta slovenski standard je istoveten z: EN 13261:2024
ICS:
45.040 Materiali in deli za železniško Materials and components
tehniko for railway engineering
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 13261
EUROPEAN STANDARD
NORME EUROPÉENNE
November 2024
EUROPÄISCHE NORM
ICS 45.040 Supersedes EN 13261:2020
English Version
Railway applications - Wheelsets and bogies - Axles -
Product requirements
Applications ferroviaires - Essieux montés et bogies - Bahnanwendungen - Radsätze und Drehgestelle -
Essieux-axes - Prescriptions pour le produit Radsatzwellen - Produktanforderungen
This European Standard was approved by CEN on 6 October 2024.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2024 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13261:2024 E
worldwide for CEN national Members.

Contents Page
European foreword . 5
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 8
4 Product definition . 9
4.1 Chemical composition . 9
4.1.1 Values to be achieved . 9
4.1.2 Sampling methods . 9
4.1.3 Chemical analysis . 9
4.2 Mechanical characteristics .10
4.2.1 Characteristics from the tensile test .10
4.2.2 Impact test characteristics .11
4.2.3 Fatigue characteristics .14
4.3 Microstructure characteristics.16
4.3.1 Values to be achieved .16
4.3.2 Position of the test piece.16
4.3.3 Test method .16
4.4 Material cleanliness .17
4.4.1 Micrographic cleanliness .17
4.4.2 Internal integrity .18
4.5 Permeability to ultrasound .18
4.5.1 General .18
4.5.2 Level to be achieved .18
4.5.3 Test piece .18
4.5.4 Test method .19
4.6 Residual stresses .19
4.6.1 General .19
4.6.2 Values to be achieved .19
4.6.3 Test piece and position of measurement points .20
4.6.4 Measurement method .20
4.7 Surface characteristics .20
4.7.1 Surface finish .20
4.7.2 Surface integrity .23
4.8 Geometrical and dimensional tolerances.25
4.9 Protection against corrosion and against mechanical aggression .29
4.9.1 Final protection .29
4.9.2 Temporary protection .35
4.10 Marking .35
4.11 Material reduction ratio .36
5 Alternative manufacturing process .36
6 Product qualification .36
7 Conditions of supply .36
Annex A (informative) Material sampling from axle journal extension .37
A.1 General .37
A.2 Sampling method . 37
A.3 Values to be achieved . 37
Annex B (informative) Drawings of test pieces . 39
Annex C (normative) Standard sample block for measurement of permeability to ultrasound
................................................................................................................................................................... 42
C.1 Sample block . 42
C.2 Tolerances of the standard sample block . 44
C.3 Steel grade of the standard sample block . 44
Annex D (informative) Position of testing points for the permeability to ultrasound . 45
Annex E (informative) Residual stress measurement with strain gauges with saw cutting . 46
Annex F (informative) Method for blasting after machining . 47
F.1 Blasting principle . 47
F.2 Requirements . 47
F.3 Parameters . 48
F.4 Blasting qualification process . 48
Annex G (normative) Method to assess resistance to impact of the coating . 49
G.1 Principle . 49
G.2 Test piece . 49
G.3 Apparatus . 49
G.4 Procedure . 49
G.5 Expression of results . 49
Annex H (normative) Method to assess resistance to gritting of the coating . 50
H.1 Introduction . 50
H.2 Test piece . 50
H.3 Apparatus . 50
H.4 Procedure . 50
H.5 Expression of results . 50
Annex I (normative) Method to assess the resistance of the coating to specific corrosive
products . 51
I.1 Principle . 51
I.2 Test piece . 51
I.3 Apparatus . 51
I.4 Corrosive products . 51
I.5 Procedure . 51
I.6 Expression of results . 52
Annex J (informative) Method to assess the resistance of the coating to cyclic mechanical
stresses .
...

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