IEC 60045-1:2020
(Main)Steam turbines - Part 1: Specifications
Steam turbines - Part 1: Specifications
IEC 60045-1:2020 is applicable primarily to land-based horizontal steam turbines driving generators for electrical power services. Some of its provisions are relevant to turbines for other applications. Generator, gear box and other auxiliaries which are considered as a part of the system are also mentioned in this document. Detailed specifications for this equipment are not included in this document.
The purpose of this document is to make an intending purchaser aware of options and alternatives which it may wish to consider, and to enable it to state its technical requirements clearly to potential suppliers. Consequently, final technical requirements will be in accordance with an agreement between the purchaser and the supplier in the contract.
This second edition cancels and replaces the first edition published in 1991. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous edition:
a) Scope clarification and boundaries of applicability;
b) general update to state-of-the-art technology;
c) integration of product safety: Clause 5;
d) integration of automation, incorporating the former annex on electronic governors: Clause 11;
e) Informative Annex A on welding added.
Turbines à vapeur - Partie 1: Spécifications
IEC 60045-1:2020 est applicable en premier lieu aux turbines à vapeur horizontales pour applications terrestres entraînant des alternateurs de production d'énergie électrique. Certaines de ces dispositions sont applicables aux turbines pour d'autres usages. Les alternateurs, la transmission et les auxiliaires qui sont considérés comme des parties intégrantes du système sont également mentionnés dans le présent document. Le présent document ne fournit pas de spécifications détaillées concernant ces équipements.
Le but de ce document est de rendre un éventuel acheteur conscient des options et des variantes qu'il peut souhaiter envisager et de lui permettre d'exprimer clairement ses exigences techniques auprès des fournisseurs potentiels. Par conséquent, les exigences techniques finales seront conformes à un accord contractuel entre l'acheteur et le fournisseur.
Cette deuxième édition annule et remplace la première édition parue en 1991. Cette édition constitue une révision technique.
Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
a) clarification du domaine d'application et des limites d'applicabilité;
b) mise à jour par rapport à l'état d'avancement de la technologie;
c) intégration de la sécurité des produits: Article 5;
d) intégration de l'automatisation, incorporant l'ancienne annexe sur les régulateurs électroniques: Article 11;
e) ajout de l'Annexe A informative concernant le soudage.
General Information
Standards Content (Sample)
IEC 60045-1 ®
Edition 2.0 2020-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Steam turbines –
Part 1: Specifications
Turbines à vapeur –
Partie 1: Spécifications
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IEC 60045-1 ®
Edition 2.0 2020-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Steam turbines –
Part 1: Specifications
Turbines à vapeur –
Partie 1: Spécifications
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 27.040 ISBN 978-2-8322-8313-4
– 2 – IEC 60045-1:2020 © IEC 2020
CONTENTS
FOREWORD . 7
INTRODUCTION . 9
1 Scope . 10
2 Normative references . 10
3 Terms and definitions . 11
3.1 Turbine types . 11
3.2 Methods of initial steam admission . 13
3.3 Interfaces and terminal conditions . 13
3.4 Speeds . 16
3.5 Powers . 17
3.6 Steam flow rate and steam rate. 18
3.7 Heat rates . 18
3.9 Operational regimes (modes) . 19
3.10 Methods of load variation . 19
3.11 Operational life . 20
3.12 Control and protection . 20
4 Guarantees. 21
4.1 General . 21
4.2 Thermal performance guarantees . 21
4.2.1 Performance codes . 21
4.2.2 Turbine plant thermal efficiency or heat rate or steam rate . 21
4.2.3 Output or steam flow capacity . 22
4.2.4 Auxiliary plant power . 22
4.2.5 Steam tables . 22
4.2.6 Tolerances . 22
4.2.7 Ageing . 23
5 Product safety . 23
5.1 General . 23
5.2 Risk assessment . 23
5.2.1 General . 23
5.2.2 Limits of the assessments . 23
5.2.3 Definition of hazards to be considered . 24
5.2.4 Hazard identification . 24
5.2.5 Risk estimation . 24
5.3 Risk reduction . 25
5.4 Interface descriptions . 25
5.5 Documentation . 26
6 Operation and maintenance . 26
6.1 Normal operation . 26
6.1.1 General . 26
6.1.2 Start-up categories . 26
6.1.3 Specification of load collective . 26
6.1.4 Start-up time . 27
6.1.5 Steam generator characteristics . 27
6.1.6 Expected load operation . 27
6.1.7 Turbine by-pass system . 28
6.1.8 Auxiliary steam . 28
6.2 Limits of variation of parameters from rated conditions . 28
6.2.1 General . 28
6.2.2 Initial pressure . 29
6.2.3 Initial and, where applicable, reheat temperature . 29
6.2.4 Turbine exhaust pressure/temperature. 31
6.2.5 Speed . 32
6.3 Abnormal operation . 32
6.3.1 Cases . 32
6.3.2 Limitations from abnormal turbine operation . 32
6.3.3 Boundary conditions at abnormal turbine operation . 32
6.4 Installation conditions . 33
6.4.1 Indoor/outdoor . 33
6.4.2 Seismic condition. 33
6.5 Maintenance . 33
6.6 Operating instructions . 33
7 Components . 34
7.1 Materials, construction and design . 34
7.2 Parts subject to high temperatures . 34
7.2.1 Unstressed parts . 34
7.2.2 Stressed parts . 34
7.3 Casings and pedestals . 34
7.4 Rotors . 34
7.4.1 Balancing . 34
7.4.2 Critical speeds . 34
7.4.3 Overspeed . 35
7.4.4 Short-circuit and other abnormal torque loads . 35
7.4.5 Shaft train . 35
7.5 Valves. 36
7.6 Main bearings and housings . 36
7.7 Cylinder and interstage glands . 36
7.8 Thermal insulation . 36
7.9 Welding . 36
8 Foundations and buildings . 37
9 Extractions, bleeds and exhausts . 37
9.1 General . 37
9.2 Requirements on steam parameters and volume flow . 38
9.3 Design of steam outlets . 38
9.4 Limits of supply . 38
9.5 Boundary conditions for guarantees . 39
9.6 Protection devices against backflow of water and steam . 39
9.6.1 Water ingress from the feedwater heating system or other condensation
systems . 39
9.6.2 Preventing steam backflow to steam turbine to avoid overspeed . 40
9.6.3 Unwanted steam from cold reheat system . 40
10 Turbine auxiliary systems . 41
10.1 General . 41
10.2 Lubricating oil . 41
10.3 Control fluid . 42
– 4 – IEC 60045-1:2020 © IEC 2020
10.4 Sealing system for rotor and valve glands . 42
10.5 Drains . 42
10.6 Vents . 42
10.7 Turning gear . 43
10.8 Piping . 43
11 Automation . 43
11.1 General . 43
11.2 General requirements in relation to the steam turbine automation system . 43
11.2.1 Environmental conditions . 43
11.2.2 Electromagnetic compatibility . 44
11.2.3 Requirements as to hardware and software design . 44
11.2.4 Tests of the steam turbine automation system . 45
11.3 Turbine Control System (TCS) . 46
11.3.1 General . 46
11.3.2 Functional requirements as to governing system. 46
11.3.3 Speed and load adjustments . 47
11.3.4 Controller characteristics . 47
11.3.5 Performance characteristics . 47
11.3.6 Valve testing control . 48
11.3.7 Facilities . 48
11.3.8 Control functions for auxiliary systems . 48
11.3.9 Monitoring functions and/or informative messages . 49
11.4 Steam turbine protection . 49
11.4.1 Functional requirements for protection . 49
11.4.2 Requirements as to the design of the protection system . 51
11.5 Instrumentation . 52
11.5.1 General . 52
11.5.2 Standard instruments . 52
11.5.3 Turbine supervisory instrumentation (TSI) . 52
11.5.4 Additional instruments . 53
11.5.5 Test measuring points . 53
12 Other devices for protection of the turbine and of interfacing systems . 54
12.1 Low-pressure casing and condenser pressurization . 54
12.2 Valve casing pressurization . 54
13 Vibration . 54
13.1 General . 54
13.2 Vibration measured at the bearing housing . 54
13.3 Vibration measured at the shaft . 54
14 Noise . 54
14.1 General . 54
14.2 Noise emitted by the steam turbine . 55
14.3 Noise level in the vicinity of the turbine unit . 55
15 Tests . 55
15.1 General . 55
15.2 Testing of pressurized components . 55
15.3 Performance tests . 55
15.4 Test results and data . 56
16 Delivery and installation. 56
16.1 Transport to site and temporary protection . 56
16.2 Erection and commissioning . 56
17 Design information to be supplied by the purchaser . 56
17.1 General . 56
17.2 Characteristics of the turbine and its accessories . 56
17.3 Steam and water conditions . 57
17.4 Conditions for condensers and coolers (where this equipment is within the
supplier's scope of supply) . 58
17.5 Information on regenerative feedwater heating . 58
17.6 Applications: installation and mode of operation . 59
17.7 Foundations . 60
17.8 Terminal points . 60
17.9 Delivery site conditions . 60
17.10 Tests . 61
17.11 Automation system . 61
17.12 Documentation . 61
17.13 Quality measures . 61
17.14 Participation in risk assessment . 61
18 Design information to be provided by the supplier . 61
18.1 General . 61
18.2 Piping . 62
18.3 Thermal expansion . 62
18.4 Information on regenerative feedwater heating . 62
18.5 Pipe connections . 62
18.6 Time schedule . 62
18.7 Auxiliary media and electrical supply . 62
18.8 Turbine foundations . 62
18.9 Instrumentation and control . 63
18.10 Heat emissions . 63
Annex A (informative) Welding of stationary components of steam turbines . 64
A.1 General . 64
A.2 Principles for design, qualification and execution of welding . 64
A.3 Welding supervision, welding personnel . 66
A.4 Testing . 67
A.5 Documentation . 67
Bibliography . 68
Figure 1 – Condensing steam turbine interfaces . 14
Figure 2 – Extraction steam turbine interfaces . 14
Figure 3 – Single shaft combined cycle with multi casing steam turbine interfaces . 15
Table 1 – Permissible variations for rated pressure . 29
Table 2 – Permissible temperature variations for rated temperature up to 566 °C . 30
Table 3 – Permissible temperature variations for rated temperature higher than 566 °C
up to 630 °C . 31
Table 4 – Environment classes . 43
Table 5 – Controller droop and dead band characteristics . 47
– 6 – IEC 60045-1:2020 © IEC 2020
Table 6 – Maximum load non-linearity and load stability . 48
Table A.1 – Correlation between function and foreseeable risk potential and
manufacturer's quality requirements according to ISO 3834 . 65
Table A.2 – Correlation of structural integrity and quality levels . 65
Table A.3 – Qualification of welding procedures (WPQR) for processes 111, 14, 12, 13,
15, 51 (electron beam welding), 52 (laser welding) . 66
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
STEAM TURBINES –
Part 1: Specifications
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
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2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
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3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
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6) All users should ensure that they have the latest edition of this publication.
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60045-1 has been prepared by IEC technical committee 5: Steam
turbines.
This second edition cancels and replaces the first edition published in 1991. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) Scope clarification and boundaries of applicability;
b) general update to state-of-the-art technology;
c) integration of product safety: Clause 5;
d) integration of automation, incorporating the former annex on electronic governors:
Clause 11;
e) Informative Annex A on welding added.
– 8 – IEC 60045-1:2020 © IEC 2020
The text of this International Standard is based on the following documents:
FDIS Report on voting
5/231/FDIS 5/232/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 60045 series, published under the general title Steam turbines,
can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
INTRODUCTION
The first edition of IEC 60045 was issued in 1931. Subsequent revisions were made, the last
being in 1991. In daily practice this document has added tremendous value throughout the
years giving guidance in the tendering processes for steam turbines worldwide. Intensive
development has resulted in new specific application requirements, the availability of more
highly rated turbines, and tremendous advances in automation and control. The new revision
of this document was consequently driven by the motivation to close the gap to available
technology and a wish to provide a single standard valid for a wide range of industrial and
utility steam turbine applications.
st
Specifically, in the beginning of the 21 century renewable energy sources are rapidly taking
shares on the electricity market and steam turbines play an important role in the shift of
energy systems:
– They are key components for new power plant concepts as for concentrated solar power
(CSP), for geothermal power or in combined heat and power applications;
– They are requested to provide flexible thermal backup power generation with high
efficiency (combined cycle) to compensate the increased volatility of the electrical grids;
– Higher steam parameters are technically viable and contribute to more efficient utilisation
of energy sources and investments.
In the area of automation and controls the integration of relevant safety standards was
necessary and a complete new Clause 5 is dedicated to this. Also, automation itself has
formed its own Clause 11 integrating the former aspects of governing, controls,
instrumentation and protection paving the way towards digitalization of power plants.
The overall structure of the document is intentionally kept close to the former revision to
promote seamless application of the document.
Wherever practicable, this document takes into account the scope for applying to smaller
turbines developments originally intended for larger machines, without implying that such
applications would always be necessary or advantageous.
– 10 – IEC 60045-1:2020 © IEC 2020
STEAM TURBINES –
Part 1: Specifications
1 Scope
This part of IEC 60045 is applicable primarily to land-based horizontal steam turbines driving
generators for electrical power services. Some of its provisions are relevant to turbines for
other applications. Generator, gear box and other auxiliaries which are considered as a part
of the system are also mentioned in this document. Detailed specifications for this equipment
are not included in this document.
The purpose of this document is to make an intending purchaser aware of options and
alternatives which it may wish to consider, and to enable it to state its technical requirements
clearly to potential suppliers. Consequently, final technical requirements will be in accordance
with an agreement between the purchaser and the supplier in the contract.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60034-3, Rotating electrical machines – Part 3: Specific requirements for synchronous
generators driven by steam turbines or combustion gas turbines
IEC 60079 (all parts), Explosive atmospheres
IEC 60204-1, Safety of machinery – Electrical equipment of machines – Part 1: General
requirements
IEC 60953 (all parts), Rules for steam turbine thermal acceptance tests
IEC 61000-6-2, Electromagnetic compatibility (EMC) – Part 6-2: Generic standards –
Immunity standard for industrial environments
IEC 61000-6-4, Electromagnetic compatibility (EMC) – Part 6-4: Generic standards –
Emission standard for industrial environments
IEC 61064, Acceptance tests for steam turbine speed control systems
ISO 1940, Mechanical vibration – Balance quality requirements for rotors in a constant (rigid)
state
ISO 7919-3, Mechanical vibration – Evaluation of mechanical vibration by measurements on
rotating shafts – Part 3: Coupled industrial machines
ISO 10494, Turbines and turbine sets – Measurement of emitted airborne noise –
Engineering/survey method
ISO 11342, Mechanical vibration – Methods and criteria for the mechanical balancing of
flexible rotors
ISO 10816-3, Mechanical vibration – Evaluation of machine vibration by measurements on
non-rotating parts – Part 3: Industrial machines with nominal power above 15 kW and nominal
speeds between 120 r/min and 15 000 r/min when measured in situ
ISO 12100:2010, Safety of machinery – General principles for design – Risk assessment and
risk reduction
ISO 13850, Safety of machinery – Emergency stop – Principles for design
ISO 20816-1, Mechanical vibration – Measurement and evaluation of machine vibration –
Part 1: General guidelines
ISO 20816-2, Mechanical vibration – Measurement and evaluation of machine vibration –
Part 2: Land-based gas turbines, steam turbines and generators in excess of 40 MW, with
fluid-film bearings and rated speeds of 1 500 r/min, 1 800 r/min, 3 000 r/min and 3 600 r/min
ISO 21940-31, Mechanical vibration – Rotor balancing – Part 31: Susceptibility and sensitivity
of machines to unbalance
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
3.1 Turbine types
3.1.1
high-pressure turbine
HP turbine
turbine as classified by manufacturers with high pressure level of steam admission
3.1.2
intermediate-pressure turbine
IP turbine
turbine as classified by manufacturers with intermediate pressure level of steam admission
3.1.3
low-pressure turbine
LP turbine
turbine as classified by manufacturers with low pressure level of steam admission
3.1.4
superheat turbine
turbine whose initial steam is significantly superheated
3.1.5
wet-steam turbine
saturated-steam turbine
turbine whose initial steam is saturated or nearly so
– 12 – IEC 60045-1:2020 © IEC 2020
3.1.6
supercritical turbine
turbine whose initial steam pressure is higher than the critical pressure of water
Note 1 to entry: For turbines with higher steam inlet parameters non-standardized naming as ultra supercritical
turbine is in use.
3.1.7
reheat turbine
turbine from which the steam is extracted part-way through the expansion, reheated (one or
more times) and readmitted to the turbine
3.1.8
mixed-pressure turbine
turbine provided with separate inlets for steam supplied at two or more pressures
3.1.9
back-pressure turbine
turbine whose exhaust heat typically will be used to provide process heat (eg. industrial
process, district heating, post combustion carbon capture system and desalination), and
whose exhaust is not directly connected to a condenser
Note 1 to entry: The exhaust pressure will normally be above atmospheric pressure.
3.1.10
condensing turbine
turbine whose exhaust is directly connected to a condenser
Note 1 to entry: The exhaust pressure will normally be below atmospheric pressure.
3.1.11
heating turbine
turbine which delivers heat to an external process, where its exhaust steam is connected to a
heat exchanger / steam condenser whose pressure varies from vacuum to overpressure
EXAMPLE District heating, industrial process heating and air conditioning.
3.1.12
regenerative-cycle turbine
turbine from which some of the steam is extracted part-way through the expansion in order to
heat feedwater
3.1.13
extraction turbine
turbine in which some of the steam is extracted part-way through the expansion using internal
pressure control means for the extracted steam
Note 1 to entry: The control means are located inside the turbine flow path or in a cross-over line between turbine
sections. The target is to provide process steam.
EXAMPLE Plant regenerative cycle use, industrial process, district heating, post-combustion carbon capture
system and desalination.
Note 2 to entry: Control of extraction pressure can be internal, external or combined internal/external. For
externally controlled extractions the control means are located in the extraction steam line. The aim is to control
steam parameters downstream of the control means, i.e. on the process side. In this case the turbine is not called
an extraction turbine.
Note 3 to entry: If no means for controlling the pressure are used, this steam line is called a bleed, and the
turbine is not called an extraction turbine.
3.1.14
combined-cycle turbine
combination of boiler, steam turbine and gas turbine, in which the gas turbine exhaust
normally contributes to the heat input to the steam cycle
3.1.15
single-shaft combined-cycle turbine
combined-cycle plant in which the steam turbine and gas turbine both drive the same generator
3.1.16
multi-shaft combined-cycle turbine
combined-cycle plant in which the steam turbine and gas turbine each drive their own
independent generator
3.2 Methods of initial steam admission
3.2.1
full-arc steam admission
steam admission whereby all of the control valves supply steam uniformly to the admission
inlet belt of the first stage
3.2.2
partial-arc steam admission
steam admission whereby the inlet belt to the first stage is divided into discrete arcs of
admission, steam being supplied separately to each arc through, normally, one governing
valve; governing valves operate wholly or partially in sequence
3.3 Interfaces and terminal conditions
3.3.1
interface
location at which information needs to be exchanged in order to specify the steam turbine
Note 1 to entry: This document defines minimum requirements on data exchange at these locations and they shall
be described at terminal conditions. This document does not provide
...








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