ISO/DIS 11154

Road vehicles -- Roof load carriers

Véhicules routiers -- Dispositifs porte-charges de toit

Standards Content (sample)

DRAFT INTERNATIONAL STANDARD ISO/DIS 11154
ISO/TC 22/SC 14 Secretariat: AENOR
Voting begins on: Voting terminates on:
2006-02-14 2006-07-17

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION • МЕЖДУНАРОДНАЯ ОРГАНИЗАЦИЯ ПО СТАНДАРТИЗАЦИИ • ORGANISATION INTERNATIONALE DE NORMALISATION

Road vehicles — Roof load carriers
Véhicules routiers — Dispositifs porte-charges de toit
ICS 43.040.60

In accordance with the provisions of Council Resolution 15/1993 this document is circulated in

the English language only.

Conformément aux dispositions de la Résolution du Conseil 15/1993, ce document est distribué

en version anglaise seulement.

To expedite distribution, this document is circulated as received from the committee secretariat.

ISO Central Secretariat work of editing and text composition will be undertaken at publication

stage.

Pour accélérer la distribution, le présent document est distribué tel qu'il est parvenu du

secrétariat du comité. Le travail de rédaction et de composition de texte sera effectué au

Secrétariat central de l'ISO au stade de publication.

THIS DOCUMENT IS A DRAFT CIRCULATED FOR COMMENT AND APPROVAL. IT IS THEREFORE SUBJECT TO CHANGE AND MAY NOT BE

REFERRED TO AS AN INTERNATIONAL STANDARD UNTIL PUBLISHED AS SUCH.

IN ADDITION TO THEIR EVALUATION AS BEING ACCEPTABLE FOR INDUSTRIAL, TECHNOLOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT

INTERNATIONAL STANDARDS MAY ON OCCASION HAVE TO BE CONSIDERED IN THE LIGHT OF THEIR POTENTIAL TO BECOME STANDARDS TO

WHICH REFERENCE MAY BE MADE IN NATIONAL REGULATIONS.
© International Organization for Standardization, 2006
---------------------- Page: 1 ----------------------
ISO/DIS 11154
PDF disclaimer

This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall

not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In

downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat

accepts no liability in this area.
Adobe is a trademark of Adobe Systems Incorporated.

Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation

parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the

unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.

Copyright notice

This ISO document is a Draft International Standard and is copyright-protected by ISO. Except as permitted

under the applicable laws of the user's country, neither this ISO draft nor any extract from it may be

reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, photocopying,

recording or otherwise, without prior written permission being secured.

Requests for permission to reproduce should be addressed to either ISO at the address below or ISO's

member body in the country of the requester.
ISO copyright office
Case postale 56  CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail [e-mail]
Web www.iso.org
Reproduction may be subject to royalty payments or a licensing agreement.
Violators may be prosecuted.
ii ISO 2006 – All rights reserved
---------------------- Page: 2 ----------------------
ISO/PDPAS 11154.6
Contents Page

Foreword ............................................................................................................................................................vi

Introduction........................................................................................................................................................vi

1 Scope......................................................................................................................................................1

2 Normative references............................................................................................................................1

3 Terms and definitions ...........................................................................................................................2

4 Classification, designation and coding.............................................................................................14

5 Requirements and test methods........................................................................................................14

5.1 Synthesis of requirements and tests applicable to each types of roof load carriers ..................14

5.2 Test methods – Generalities ..............................................................................................................16

5.2.1 Test samples........................................................................................................................................16

5.2.2 Test devices .........................................................................................................................................16

5.2.3 Fixation of the test device ..................................................................................................................17

5.2.4 Roof load carrier loading....................................................................................................................19

5.2.5 Quasi static test, value of the test forces .........................................................................................20

5.3 Requirements applicable to all types and associated test methods .............................................25

5.3.1 Resistance to corrosion......................................................................................................................25

5.3.2 Resistance of materials ......................................................................................................................25

5.3.3 Overhang and external shape ............................................................................................................29

5.3.4 Resistance to city Crash.....................................................................................................................29

5.3.5 Resistance to shaking and vibration.................................................................................................29

5.4 Specific requirements and associated test methods ......................................................................30

5.4.1 Type A, roof bar, type E, roof rack.....................................................................................................30

5.4.2 Types H to P and Q, additional accessories mechanically fixed ..................................................31

Type H, bicycle carrier .....................................................................................................................................32

Type I, bicycle wheel carrier............................................................................................................................32

Type J, ski and/or snow-board carrier ...........................................................................................................32

Type K, sailboard and/or surfboard carrier ...................................................................................................32

Type L, sailboard mast carrier ........................................................................................................................32

Type M, roof (box) container ...........................................................................................................................32

Type N, wind deflector .....................................................................................................................................32

Type O, Taxi and advertising sign ..................................................................................................................32

Type P, canoe and/or Kayak............................................................................................................................32

Type Q, roof deck (basket) ..............................................................................................................................32

5.4.3 Type B, magnetic roof rack and Type D, taxi and advertising magnetic sign ..............................32

5.4.4 Type C, magnetic ski / snow board holder .......................................................................................33

5.4.5 Type F, ladder holder ..........................................................................................................................34

5.4.6 Type G, roof (box) container with its fixation...................................................................................35

5.4.7 Type R, load fixing device ..................................................................................................................36

6 Instruction for fitting, use and the consumer...................................................................................37

6.1 General .................................................................................................................................................37

6.2 Language of instructions....................................................................................................................37

6.3 Fitting instructions ..............................................................................................................................37

6.4 Instructions for use .............................................................................................................................38

6.5 Other instructions for the consumer.................................................................................................39

7 Marking.................................................................................................................................................39

Annex A (normative) Test bench.....................................................................................................................40

Annex B (normative) Synopsis of requirements ...........................................................................................42

© ISO 2005 – All rights reserved iii
DRAFT 2006
---------------------- Page: 3 ----------------------
ISO/PDPAS 11154.6

Annex C (normative) Test devices and test box ............................................................................................43

C.1 Test box ................................................................................................................................................43

C.2 Test bicycle ..........................................................................................................................................43

C.3 Test wheel.............................................................................................................................................44

C.4 Test skis................................................................................................................................................44

C.5 Test snowboards .................................................................................................................................45

C.6 Test surfboard......................................................................................................................................45

C.7 Test mast ..............................................................................................................................................46

C.8 Test canoe ............................................................................................................................................46

C.9 Test ladder............................................................................................................................................47

C.10 Test container ......................................................................................................................................47

C.11 Test wind deflector ..............................................................................................................................47

Annex D (normative) Tightening torques for fastening roof load carriers ................................................48

Annex E (normative) City crash test - Test procedure..................................................................................49

E.1 Solicitation level...................................................................................................................................49

E.2 Test method..........................................................................................................................................50

E.2.1 Test bench............................................................................................................................................50

E.2.2 Measurement equipment and test conditions ..................................................................................50

E.2.3 Test procedure.....................................................................................................................................51

E.3 Test report ............................................................................................................................................52

Annex F (normative) Test procedure - Short dynamic test...........................................................................53

F.1 Test vehicles ........................................................................................................................................53

F.2 Loading conditions..............................................................................................................................53

F.3 Test track ..............................................................................................................................................53

F.4 Test procedure.....................................................................................................................................53

Annex G (normative) Quasi static tests - Test procedure.............................................................................54

G.1 Test procedure for mechanically fixed roof load carrier devices...................................................54

G.1.1 Test procedure of resistance to resistance to lifting force, F ........................................................54

G.1.2 Test procedure of resistance to longitudinal force, F .....................................................................54

G.1.3 Test procedure of resistance to 20° horizontal force, F ................................................................54

G.1.4 Test procedure of resistance to lateral force, F .............................................................................55

lat

G.1.5 Test procedure of resistance to ladder lifting force, F ...............................................................55

a lad

G.2 Test procedure for magnetic fixing roof load carrier devices ........................................................55

Annex H (normative) Test procedure - Specific roof container tests ..........................................................57

H.1 Impact test ............................................................................................................................................57

H.2 Hinges test............................................................................................................................................59

Annex I (informative) Example for safety instructions in the instruction for use ......................................60

Annex J (informative) Determination of allowable additional mass...........................................................61

Annex K (normative) Instructions for the construction of the "Belgian Block" test track ......................62

K.1 Width of roadway.................................................................................................................................62

K.2 Surface..................................................................................................................................................62

K.3 Hardness...............................................................................................................................................62

K.4 Dimension of the blocks .....................................................................................................................62

K.5 Material .................................................................................................................................................63

K.6 Base ......................................................................................................................................................63

K.7 Pavement ..............................................................................................................................................63

K.8 Space between the blocks ..................................................................................................................63

K.9 Border and exits...................................................................................................................................63

K.10 Camber of roadway..............................................................................................................................63

Annex L (normative) Force application .........................................................................................................64

L.1 Location of point of application of the force ....................................................................................64

L.2 Test box ................................................................................................................................................65

L.3 Wind deflector......................................................................................................................................68

L.4 Roof rack ..............................................................................................................................................68

L.5 Ladder ...................................................................................................................................................69

iv © ISO 2005 – All rights reserved
DRAFT 2006
---------------------- Page: 4 ----------------------
ISO/PDPAS 11154.6

L.6 Sailboard mast.....................................................................................................................................71

L.7 Bicycle carrier......................................................................................................................................71

L.8 Wheel carrier........................................................................................................................................73

L.9 Sailboard or surfboard........................................................................................................................74

L.10 Skis or snowboard ..............................................................................................................................75

Annex M (normative) Measuring deflection, d...............................................................................................76

M.1 Roof bars..............................................................................................................................................76

M.2 Magnetic roof load carriers ................................................................................................................77

M.3 Additional accessories .......................................................................................................................77

M.3.1 Roof deck .............................................................................................................................................77

M.3.2 Roof container .....................................................................................................................................78

M.3.3 Sailboard mast.....................................................................................................................................79

M.3.4 Surfboard..............................................................................................................................................80

M.3.5 Wheel carrier........................................................................................................................................81

M.3.6 Skis or surfboard carrier.....................................................................................................................82

M.4 Ladder holder.......................................................................................................................................83

Bibliography......................................................................................................................................................84

© ISO 2005 – All rights reserved v
DRAFT 2006
---------------------- Page: 5 ----------------------
ISO/PDPAS 11154.6
Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies

(ISO member bodies). The work of preparing International Standards is normally carried out through ISO

technical committees. Each member body interested in a subject for which a technical committee has been

established has the right to be represented on that committee. International organizations, governmental and

non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the

International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.

International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.

The main task of technical committees is to prepare International Standards. Draft International Standards

adopted by the technical committees are circulated to the member bodies for voting. Publication as an

International Standard requires approval by at least 75 % of the member bodies casting a vote.

In other circumstances, particularly when there is an urgent market requirement for such documents, a

technical committee may decide to publish other types of normative document:

— an ISO Publicly Available Specification (ISO/PAS) represents an agreement between technical experts in

an ISO working group and is accepted for publication if it is approved by more than 50 % of the members

of the parent committee casting a vote;

— an ISO Technical Specification (ISO/TS) represents an agreement between the members of a technical

committee and is accepted for publication if it is approved by 2/3 of the members of the committee casting

a vote.

An ISO/PAS or ISO/TS is reviewed after three years in order to decide whether it will be confirmed for a

further three years, revised to become an International Standard, or withdrawn. If the ISO/PAS or ISO/TS is

confirmed, it is reviewed again after a further three years, at which time it must either be transformed into an

International Standard or be withdrawn.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent

rights. ISO shall not be held responsible for identifying any or all such patent rights.

ISO/PAS 11154 was prepared by Technical Committee ISO/TC 22, Road Vehicles, Subcommittee SC 14,

Exterior fitting.

This second/third/... edition cancels and replaces the first/second/... edition (ISO 11154-1:1995,

ISO 11154-4:2004), [clause(s) / subclause(s) / table(s) / figure(s) / annex(es)] of which [has / have] been

technically revised.
vi © ISO 2005 – All rights reserved
DRAFT 2006
---------------------- Page: 6 ----------------------
ISO/PDPAS 11154.6
Introduction

This International standard ISO 11154 specifies the minimum safety requirements for roof load carrier

intended for mounting on or above the roof of passengers cars and light commercial vehicles with a maximum

authorised total mass up to 3,5 t (ISO M 08).

Considering the state of the art and the ongoing work on the revision of DIN 75302, a city crash test and a

short dynamic test were added. Furthermore part1 to 4 were merged into a single document. German and

French Committee members declared their whish to replace their existing national standard by this revised

version of ISO 11154.

Standardised test bench method of sub-systems which could be used as an alternative of the road test are still

under development. Alternative method to city crash test might also be considered.

For some products as for example ladder holder, national regulation has to be considered.

At the time of publication, dedicated roof bars complying with car manufacturers specifications already on

sales or under development was considered satisfactory. They are encouraged to apply this International

standard for their products as soon as possible.

At the time of publication, roof load carriers developed to previous ISO 11154 series or equivalent national

standards were considered satisfactory.
© ISO 2005 – All rights reserved vii
DRAFT 2006
---------------------- Page: 7 ----------------------
WORKING DRAFT ISO/PDPAS 11154.6
Road vehicles — Roof load carriers
1 Scope

This International standard specifies the minimum safety requirements for all roof load carriers intended for

mounting on or above the roofs of passenger cars and light commercial vehicles with a maximum authorised

total mass up to 3,5 t (ISO MO8) as defined in ISO 1176 :
It applies to:
a) mechanically attached general-use roof bars suitable for carrying load,

b) accessories and their attachments to roof bars for special purpose applications,

c) mechanically attached specific purpose roof devices suitable for carrying a defined load,

d) magnetic fixing devices suitable for carrying a defined load.

SAFETY PRECAUTIONS — This International standard is not applicable to vacuum fixing devices and

roof container (boxes) with magnetic fixation. The experience with and testing results of those devices

shows that those devices are not able to guarantee a minimum safety level for carrying goods on

either vehicle roof or rear.

This International standard establishes technical specifications and test methods which offer both the user of

the roof load carriers, others road users and pedestrians a minimum level of safety when these fixing devices

are being used in accordance with the manufacturer's instructions.

Moreover, the requirements of ISO 11154 complete the provisions of Directive 74/483 EEC and ECE R 26

concerning these products.

For additional devices intended for example to limit the movement of the load, requirements and test methods

are not defined in this international standard. If needed both manufacturer and laboratories has to work out

additional test(s) or choose the most appropriate test(s) described in this International standard.

2 Normative references

The following referenced documents are indispensable for the application of this document. For dated

references, only the edition cited applies. For undated references, the latest edition of the referenced

document (including any amendments) applies.

ISO 612: 1978, Road vehicles – Dimensions of motor vehicles and towed vehicles – Terms and definitions

ISO 4130, Road vehicles – Three dimensional reference system and fiducial marks – Definitions

ISO 6487, Road vehicles – measurement techniques in impact test - instrumentation

ISO 9227: 1990, Corrosion test in artificial atmospheres – Salt spray tests
© ISO 2005 – All rights reserved 1
DRAFT 2006
---------------------- Page: 8 ----------------------
ISO/PDPAS 11154.6
3 Terms and definitions

For the purposes of this document, the terms and definitions given in ISO 4130 and the following apply.

3.1
roof bar

supporting bar with connecting devices which enables a load to be carried on the roof of a vehicle

NOTE1 Generally, roof bars are compatible with the use of additional accessories.

NOTE2 Roofs bars are fixed on the roof or on original-equipment rails of the vehicle.

NOTE3 An example of components of a roof bar is given in figure 1.
Key
1 Connecting devices
2 Supporting bar
3 Vehicle roof
4 End-cap
Figure 1 — Components of roof bar
3.2
connecting device
set of parts connecting the supporting bar to the vehicle
NOTE Examples of connecting device components are given in figure 1 and 2
2 © ISO 2005 – All rights reserved
DRAFT 2006
---------------------- Page: 9 ----------------------
ISO/PDPAS 11154.6
Key
1 Foot
2 Pad
3 Vehicle roof
4 Body protector
5 Body protector
6 Tightening system
7 Fixing clamp
Figure 2 — Components of connecting device
3.3
specific purpose roof device

roof device designed for a specific type of load or use having its own fixation to the vehicle

3.4
additional accessory

device used in conjunction with the roof bars, roof racks and roof decks to carry a specific type of load

3.5
bicycle carrier
any device intended for carrying bicycle(s) on roof bars
NOTE Examples are given in figures 3 and 4
© ISO 2005 – All rights reserved 3
DRAFT 2006
---------------------- Page: 10 ----------------------
ISO/PDPAS 11154.6
Figure 3 — Bicycle carrier - saddle down
Ke
...