Road vehicles — Connections for on-board electrical wiring harnesses — Part 5: Test methods and general performance requirements for wiring harness connector operation

This document defines terms and specifies test methods and general performance requirements for single-pole and multi-pole connections used with on-board electrical wiring harnesses of road vehicles. This document is applicable to connectors designed to be disconnected after mounting in the vehicle for repair and maintenance only. It does not cover one-part connections, i.e. where one part of the connection has direct contact to the pattern of the printed circuit board. This document is not applicable to internal connections of electronic devices.

Véhicules routiers — Connexions pour faisceaux de câblage électrique embarqués — Partie 5: Méthodes d'essai et exigences générales de performance pour le raccordement du connecteur du faisceau de câblage

General Information

Status
Published
Publication Date
20-Jan-2021
Current Stage
6060 - International Standard published
Start Date
21-Jan-2021
Completion Date
21-Jan-2021
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INTERNATIONAL ISO
STANDARD 8092-5
First edition
2021-01
Road vehicles — Connections for on-
board electrical wiring harnesses —
Part 5:
Test methods and general
performance requirements for wiring
harness connector operation
Véhicules routiers — Connexions pour faisceaux de câblage électrique
embarqués —
Partie 5: Méthodes d'essai et exigences générales de performance
pour le raccordement du connecteur du faisceau de câblage
Reference number
ISO 8092-5:2021(E)
ISO 2021
---------------------- Page: 1 ----------------------
ISO 8092-5:2021(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2021

All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may

be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting

on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address

below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2021 – All rights reserved
---------------------- Page: 2 ----------------------
ISO 8092-5:2021(E)
Contents Page

Foreword ........................................................................................................................................................................................................................................iv

Introduction ..................................................................................................................................................................................................................................v

1 Scope ................................................................................................................................................................................................................................. 1

2 Normative references ...................................................................................................................................................................................... 1

3 Terms and definitions ..................................................................................................................................................................................... 1

4 Tests and requirements ................................................................................................................................................................................ 2

4.1 General ........................................................................................................................................................................................................... 2

4.1.1 Preconditioning ................................................................................................................................................................ 2

4.1.2 Measurement condition ........................................................................................................................................... .. 2

4.2 Mating force measurement and classification ............................................................................................................. 2

4.2.1 Sample preparation ....................................................................................................................................................... 2

4.2.2 Test procedure ................................................................................................................................................................... 3

4.2.3 Classification ....................................................................................................................................................................... 3

4.3 Connector mating sound ................................................................................................................................................................ 5

4.3.1 Purpose .................................................................................................................................................................................... 5

4.3.2 Sample preparation ....................................................................................................................................................... 5

4.3.3 Test procedure ................................................................................................................................................................... 6

4.3.4 Requirement ........................................................................................................................................................................ 7

4.4 Locking latch releases force measurement and classification ....................................................................... 7

4.4.1 Sample preparation ....................................................................................................................................................... 7

4.4.2 Test procedure ................................................................................................................................................................... 7

4.4.3 Sample preparation ....................................................................................................................................................... 8

4.5 Unmating force measurement ................................................................................................................................................... 8

4.5.1 Sample preparation ....................................................................................................................................................... 8

4.5.2 Test procedure ................................................................................................................................................................... 8

4.5.3 Classification ....................................................................................................................................................................... 9

Bibliography .............................................................................................................................................................................................................................10

© ISO 2021 – All rights reserved iii
---------------------- Page: 3 ----------------------
ISO 8092-5:2021(E)
Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards

bodies (ISO member bodies). The work of preparing International Standards is normally carried out

through ISO technical committees. Each member body interested in a subject for which a technical

committee has been established has the right to be represented on that committee. International

organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.

ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of

electrotechnical standardization.

The procedures used to develop this document and those intended for its further maintenance are

described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the

different types of ISO documents should be noted. This document was drafted in accordance with the

editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).

Attention is drawn to the possibility that some of the elements of this document may be the subject of

patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of

any patent rights identified during the development of the document will be in the Introduction and/or

on the ISO list of patent declarations received (see www .iso .org/ patents).

Any trade name used in this document is information given for the convenience of users and does not

constitute an endorsement.

For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and

expressions related to conformity assessment, as well as information about ISO's adherence to the

World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso .org/

iso/ foreword .html.

This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 32,

Electrical and electronic components and general system aspects.
A list of all parts in the ISO 8092 series can be found on the ISO website.

Any feedback or questions on this document should be directed to the user’s national standards body. A

complete listing of these bodies can be found at www .iso .org/ members .html.
iv © ISO 2021 – All rights reserved
---------------------- Page: 4 ----------------------
ISO 8092-5:2021(E)
Introduction

Along with the increase of electrical components mounted on a road vehicle, the types and numbers

of connectors mounted on the automobile increase and the connector mating work becomes harder in

such circumstances. Especially from the viewpoint of ergonomics, this problem is addressed seriously.

To comprehend the characteristics of connector mate/unmate operation, their test procedures are

specified in this document.
© ISO 2021 – All rights reserved v
---------------------- Page: 5 ----------------------
INTERNATIONAL STANDARD ISO 8092-5:2021(E)
Road vehicles — Connections for on-board electrical
wiring harnesses —
Part 5:
Test methods and general performance requirements for
wiring harness connector operation
1 Scope

This document defines terms and specifies test methods and general performance requirements

for single-pole and multi-pole connections used with on-board electrical wiring harnesses of road

vehicles. This document is applicable to connectors designed to be disconnected after mounting in the

vehicle for repair and maintenance only. It does not cover one-part connections, i.e. where one part

of the connection has direct contact to the pattern of the printed circuit board. This document is not

applicable to internal connections of electronic devices.
2 Normative references

The following documents are referred to in the text in such a way that some or all of their content

constitutes requirements of this document. For dated references, only the edition cited applies. For

undated referen
...

FINAL
INTERNATIONAL ISO/FDIS
DRAFT
STANDARD 8092-5
ISO/TC 22/SC 32
Road vehicles — Connections for on-
Secretariat: JISC
board electrical wiring harnesses —
Voting begins on:
2020-10-21
Part 5:
Voting terminates on:
Test methods and general
2020-12-16
performance requirements for wiring
harness connector operation
Véhicules routiers — Connexions pour faisceaux de câblage électrique
embarqués —
Partie 5: Méthodes d'essai et exigences générales de performance
pour le raccordement du connecteur du faisceau de câblage
RECIPIENTS OF THIS DRAFT ARE INVITED TO
SUBMIT, WITH THEIR COMMENTS, NOTIFICATION
OF ANY RELEVANT PATENT RIGHTS OF WHICH
THEY ARE AWARE AND TO PROVIDE SUPPOR TING
DOCUMENTATION.
IN ADDITION TO THEIR EVALUATION AS
Reference number
BEING ACCEPTABLE FOR INDUSTRIAL, TECHNO-
ISO/FDIS 8092-5:2020(E)
LOGICAL, COMMERCIAL AND USER PURPOSES,
DRAFT INTERNATIONAL STANDARDS MAY ON
OCCASION HAVE TO BE CONSIDERED IN THE
LIGHT OF THEIR POTENTIAL TO BECOME STAN-
DARDS TO WHICH REFERENCE MAY BE MADE IN
NATIONAL REGULATIONS. ISO 2020
---------------------- Page: 1 ----------------------
ISO/FDIS 8092-5:2020(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2020

All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may

be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting

on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address

below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2020 – All rights reserved
---------------------- Page: 2 ----------------------
ISO/FDIS 8092-5:2020(E)
Contents Page

Foreword ........................................................................................................................................................................................................................................iv

Introduction ..................................................................................................................................................................................................................................v

1 Scope ................................................................................................................................................................................................................................. 1

2 Normative references ...................................................................................................................................................................................... 1

3 Terms and definitions ..................................................................................................................................................................................... 1

4 Tests and requirements ................................................................................................................................................................................ 2

4.1 General ........................................................................................................................................................................................................... 2

4.1.1 Preconditioning ................................................................................................................................................................ 2

4.1.2 Measurement condition ........................................................................................................................................... .. 2

4.2 Mating force measurement and classification ............................................................................................................. 2

4.2.1 Sample preparation ....................................................................................................................................................... 2

4.2.2 Test procedure ................................................................................................................................................................... 3

4.2.3 Classification ....................................................................................................................................................................... 3

4.3 Connector mating sound ................................................................................................................................................................ 5

4.3.1 Purpose .................................................................................................................................................................................... 5

4.3.2 Sample preparation ....................................................................................................................................................... 5

4.3.3 Test procedure ................................................................................................................................................................... 6

4.3.4 Requirement ........................................................................................................................................................................ 7

4.4 Locking latch releases force measurement and classification ....................................................................... 7

4.4.1 Sample preparation ....................................................................................................................................................... 7

4.4.2 Test procedure ................................................................................................................................................................... 7

4.4.3 Sample preparation ....................................................................................................................................................... 8

4.5 Unmating force measurement ................................................................................................................................................... 8

4.5.1 Sample preparation ....................................................................................................................................................... 8

4.5.2 Test procedure ................................................................................................................................................................... 8

4.5.3 Classification ....................................................................................................................................................................... 9

Bibliography .............................................................................................................................................................................................................................10

© ISO 2020 – All rights reserved iii
---------------------- Page: 3 ----------------------
ISO/FDIS 8092-5:2020(E)
Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards

bodies (ISO member bodies). The work of preparing International Standards is normally carried out

through ISO technical committees. Each member body interested in a subject for which a technical

committee has been established has the right to be represented on that committee. International

organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.

ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of

electrotechnical standardization.

The procedures used to develop this document and those intended for its further maintenance are

described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the

different types of ISO documents should be noted. This document was drafted in accordance with the

editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).

Attention is drawn to the possibility that some of the elements of this document may be the subject of

patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of

any patent rights identified during the development of the document will be in the Introduction and/or

on the ISO list of patent declarations received (see www .iso .org/ patents).

Any trade name used in this document is information given for the convenience of users and does not

constitute an endorsement.

For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and

expressions related to conformity assessment, as well as information about ISO's adherence to the

World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso .org/

iso/ foreword .html.

This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 32,

Electrical and electronic components and general system aspects.
A list of all parts in the ISO 8092 series can be found on the ISO website.

Any feedback or questions on this document should be directed to the user’s national standards body. A

complete listing of these bodies can be found at www .iso .org/ members .html.
iv © ISO 2020 – All rights reserved
---------------------- Page: 4 ----------------------
ISO/FDIS 8092-5:2020(E)
Introduction

Along with the increase of electrical components mounted on a road vehicle, the types and numbers

of connectors mounted on the automobile increase and the connector mating work becomes harder in

such circumstances. Especially from the viewpoint of ergonomics, this problem is addressed seriously.

To comprehend the characteristics of connector mate/unmate operation, their test procedures are

specified in this document.
© ISO 2020 – All rights reserved v
---------------------- Page: 5 ----------------------
FINAL DRAFT INTERNATIONAL STANDARD ISO/FDIS 8092-5:2020(E)
Road vehicles — Connections for on-board electrical
wiring harnesses —
Part 5:
Test methods and general performance requirements for
wiring harness connector operation
1 Scope

This document defines terms and specifies test methods and general performance requirements

for single-pole and multi-pole connections used with on-board electrical wiring harnesses of road

vehicles. This document is applicable to connectors designed to be disconnected after mounting in the

vehicle for repair and maintenance only. It does not cover one-part connections, i.e. where one part

of the connection has direct contact to the pattern of the printed circuit board. This document is not

applicable to inte
...

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