SIST EN 1009-5:2020/oprA1:2024

Machines for mechanical processing of minerals and similar solid materials - Safety - Part 5: Specific requirements for cleaning, recycling, sorting and mud treatment machinery

This document, to be used together with EN 1009-1, specifies the safety requirements and their verification for the design and construction of machinery for cleaning, water recycling, mud treatment and sorting (other than screens) for the mechanical processing in quarrying, recycling and processing mineral and by-products. In addition, it specifies the type of information on safe working practices (including residual risks) to be provided by the manufacturer.
When requirements of this part of EN 1009 are different from those which are stated in EN 1009-1:2020, the requirements of this part of EN 1009 take precedence over the requirements of EN 1009-1:2020 for machines that have been designed and built according to the provisions of this part of EN 1009.
This document, together with EN 1009-1:2020+A1:—, deals with all the significant hazards, hazardous situations and hazardous events relevant to cleaning, recycling, sorting and mud treatment machinery  when they are used as intended and under the conditions which are reasonably foreseeable by the manufacturer (see Annex C).
This document does not cover:
-   design relating to road traffic regulations;
-   hazards arising from the use of the machines in potentially explosive atmospheres as well as from processing of explosive materials and risks related to electromagnetic compatibility;
-   specific hazards related to mobile machinery;
-   fully or partially self-evolving behaviour or logic;
-   collaborative applications.
NOTE 1   EN ISO 13766-1 and EN ISO 13766-2 specify test methods and acceptance criteria for evaluating the electromagnetic compatibility of all kinds of mobile construction machinery.
NOTE 2   EN 1009-6:-, "Specific requirements for mobile machinery: (under preparation) covers specific requirements (e.g. mobility, braking, access, frequent transportation), including exceptions and additional requirements for mobile equipment. This means that mobile machines are not covered as long as EN 1009-6:- is not published by CEN.
This document is not applicable to machinery for cleaning, recycling, mud treatment and sorting which are manufactured before the date of publication of this document by CEN.

Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen Stoffen - Sicherheit - Teil 5: Spezifische Anforderungen für Reinigungs-, Recycling-, Sortier- und Schlamm-Verarbeitungsmaschinen

Machines pour le traitement mécanique des minéraux et des matières solides similaires - Sécurité - Partie 5 : Prescriptions spécifiques pour machines de nettoyage, de recyclage et de traitement des boues

Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 5. del: Posebne zahteve za stroje za čiščenje, recikliranje, sortiranje in obdelavo blata

General Information

• Status: Not Published
• Public Enquiry End Date: 27-Feb-2024
• ICS: 13.110 - Safety of machinery
• ICS: 73.120 - Equipment for processing of minerals
• ICS: 91.220 - Construction equipment
• Technical Committee: I13 - Imaginarni 13
• Current Stage: 4020 - Public enquire (PE) (Adopted Project)
• Start Date: 03-Jan-2024
• Due Date: 22-May-2024
• Completion Date: 28-Feb-2024
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: 2023/1230 - Regulation (EU) 2023/1230 of the European Parliament and of the Council of 14 June 2023 on machinery and repealing Directive 2006/42/EC of the European Parliament and of the Council and Council Directive 73/361/EEC (Text with EEA relevance)
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Mandate: M/605 - COMMISSION IMPLEMENTING DECISION of 20.1.2025 on a standardisation request to the European Committee for Standardization and to the European Committee for Electrotechnical Standardization as regards machinery and related products in support of Regulation (EU) 2023/1230 of the European Parliament and of the Council
• Ref Project: EN 1009-5:2020/FprA1 - Machines for mechanical processing of minerals and similar solid materials - Safety - Part 5: Specific requirements for cleaning, recycling, sorting and mud treatment machinery

Relations

• Amends: SIST EN 1009-5:2020 - Machines for mechanical processing of minerals and similar solid materials - Safety - Part 5: Specific requirements for cleaning, recycling, sorting and mud treatment machinery
• Effective Date: 16-Jun-2021

Overview

SIST EN 1009-5:2020/oprA1:2024 is a European standard developed by CEN that focuses on the safety requirements for machines used in the mechanical processing of minerals and similar solid materials. Specifically, Part 5 of this standard addresses cleaning, recycling, sorting, and mud treatment machinery used primarily in quarrying, recycling, and mineral by-product processing.

This standard is designed to be used in conjunction with EN 1009-1:2020+A1, which covers general safety requirements for mechanical processing machines. SIST EN 1009-5:2020/oprA1:2024 takes precedence over the general requirements when there are differences, ensuring the specific hazards and operational risks related to these particular machine types are thoroughly addressed.

The scope includes safety design, construction, and verification requirements, alongside guidelines for manufacturers on providing relevant safety information and managing residual risks during machinery operation.

Key Topics

• Safety Requirements and Verification: Detailed specifications for machinery design and construction to mitigate hazards specific to cleaning, water recycling, mud treatment, and sorting equipment (excluding screening machines).
• Hazard Identification: Covers significant hazards, hazardous situations, and events reasonably foreseeable by manufacturers during intended use.
• Modification and Amendments: The amendment clarifies and updates normative references, terms, and safety measures, including machinery parts like rotary scrubbers, magnetic separators, dewatering screens, and recycled water tanks.
• Protective and Risk Reduction Measures: Updates on design requirements for prevention of mechanical hazards, nip points protection, safe removal of material blockages, and stability during maintenance.
• Manufacturer’s Safety Information: Includes guidance on communicating safe working practices and residual risks to operators and maintenance personnel.
• Exclusions: The standard does not cover aspects related to road traffic regulations, explosive atmospheres, electromagnetic compatibility of mobile machinery, or machine autonomy and collaborative applications.

Applications

SIST EN 1009-5:2020/oprA1:2024 is highly relevant for manufacturers and users of mineral processing machines in the following industries:

• Quarrying and Mining: Ensuring safety in equipment used for cleaning and sorting raw mineral materials.
• Recycling Industry: Machinery handling solid recyclable materials must comply to reduce operational hazards.
• Construction Material Processing: Safe handling of by-products and mud treatment during mechanical processing.
• Water Recycling Systems: Specific guidelines for machines involved in recycling water and managing sand units.
• Equipment Maintenance and Operation: Addresses safe handling instructions and maintenance stability requirements to prevent accidents.

By following this standard, manufacturers improve safety compliance and reduce injury risks, while operators benefit from clearer safety instructions and safer machine design.

Related Standards

• EN 1009-1:2020+A1 – General Safety Requirements: Sets out broad safety obligations applicable across mechanical processing machinery.
• EN 1009-6 (under preparation) – Mobile Machinery: Will cover specific requirements related to mobility, braking, and transportation for mobile mechanical processing equipment once published.
• EN IEC 61496-1:2020 – Electro-sensitive Protective Equipment: Relevant for safety devices protecting operators from machine hazards.
• EN ISO 13766-1 and EN ISO 13766-2 – Electromagnetic Compatibility: Address electromagnetic compatibility and testing for mobile construction machinery, complementary to the machine safety requirements.
• EU Machinery Directive 2006/42/EC: EN 1009-5 aligns with the essential health and safety requirements under the directive pertinent to mechanical mineral processing machines.

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Adhering to SIST EN 1009-5:2020/oprA1:2024 ensures comprehensive safety management specific to cleaning, recycling, sorting, and mud treatment machinery, enhancing operational safety and legal compliance within the mineral processing sector. For more information, visit the CEN website.

Standards Content (Sample)

SLOVENSKI STANDARD
01-februar-2024
Stroji za mehansko obdelavo mineralov in podobnih trdnih snovi - Varnost - 5. del:
Posebne zahteve za stroje za čiščenje, recikliranje, sortiranje in obdelavo blata
Machines for mechanical processing of minerals and similar solid materials - Safety -
Part 5: Specific requirements for cleaning, recycling, sorting and mud treatment
machinery
Maschinen für die mechanische Aufbereitung von Mineralien und ähnlichen festen
Stoffen - Sicherheit - Teil 5: Spezifische Anforderungen für Reinigungs-, Recycling-,
Sortier- und Schlamm-Verarbeitungsmaschinen
Machines pour le traitement mécanique des minéraux et des matières solides similaires -
Sécurité - Partie 5 : Prescriptions spécifiques pour machines de nettoyage, de recyclage
et de traitement des boues
Ta slovenski standard je istoveten z: EN 1009-5:2020/prA1
ICS:
13.110 Varnost strojev Safety of machinery
73.120 Oprema za predelavo rudnin Equipment for processing of
minerals
91.220 Gradbena oprema Construction equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

DRAFT
EUROPEAN STANDARD
EN 1009-5:2020
NORME EUROPÉENNE
EUROPÄISCHE NORM
prA1
December 2023
ICS 73.120; 91.220
English Version
Machines for mechanical processing of minerals and
similar solid materials - Safety - Part 5: Specific
requirements for cleaning, recycling, sorting and mud
treatment machinery
Machines pour le traitement mécanique des minéraux Maschinen für die mechanische Aufbereitung von
et des matières solides similaires - Sécurité - Partie 5 : Mineralien und ähnlichen festen Stoffen - Sicherheit -
Prescriptions spécifiques pour machines de nettoyage, Teil 5: Spezifische Anforderungen für Reinigungs-,
de recyclage et de traitement des boues Recycling-, Sortier- und Schlamm-
Verarbeitungsmaschinen
This draft amendment is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 151.

This draft amendment A1, if approved, will modify the European Standard EN 1009-5:2020. If this draft becomes an amendment,
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of
this amendment into the relevant national standard without any alteration.

This draft amendment was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2023 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1009-5:2020/prA1:2023 E
worldwide for CEN national Members.

EN 1009-5:2020/prA1:2023 (E)
Contents Page
European foreword . 3
1 Modification to the whole document . 4
2 Modification to the Contents . 4
3 Modification to the European foreword . 4
4 Modifications to Clause 1, “Scope” . 4
5 Modification to Clause 2, “Normative references” . 4
6 Modification to 4.3.1, “General” . 4
7 Modification to 4.7.2, “Clarifiers” . 5
8 Modification to 4.9, “Rotary scrubber”. 5
9 Modification to 4.14, “Magnetic separators” . 5
10 Modification to 4.18.2, “Water recycled tank and sand unit tank” . 5
11 Modifications to Clause 5, “Verification of the safety requirements and/or protective/risk
reduction measures” . 5
12 Modification to 6.3.3, “Magnetic separator” . 5
13 Modification to 6.3.7, “Tanks and dewatering screen and hydrocyclone” . 6
14 “Modification to Annex A (informative), “Examples of cleaning, recycling, sorting and mud
treatment machinery” . 6
15 Modification to Annex B (informative), “Trilingual terminology of cleaning, recycling,
mud treatment and sorting machinery” . 6
16 Modifications to Annex C (informative), “List of significant hazards” . 6
17 Modifications to Annex ZA (informative), “Relationship between this European Standard
and the Essential requirements of EU Directive 2006/42/EC aimed to be covered” . 7
18 Modification to the Bibliography . 7
EN 1009-5:2020/prA1:2023 (E)
European foreword
This document (EN 1009-5:2020/prA1:2023) has been prepared by Technical Committee CEN/TC 151
“Construction equipment and building material machines - Safety”, the secretariat of which is held by
DIN.
This document is currently submitted to the CEN Enquiry.
This document will amend EN 1009-5:2020.
This document has been prepared under a standardization request addressed to CEN by the European
Commission. The Standing Committee of the EFTA States subsequently approves these requests for its
Member States.
For the relationship with EU Legislation, see infor
...