SIST EN 13602:2004
(Main)Copper and copper alloys - Drawn, round copper wire for the manufacture of electrical conductors
Copper and copper alloys - Drawn, round copper wire for the manufacture of electrical conductors
This European Standard specifies the composition, property requirements including electrical properties, and
dimensional tolerances for drawn round copper wire from 0,04 mm up to and including 5,0 mm for the manufacture
of electrical conductors intended for the production of bare and insulated cables and flexible cords.
This standard covers plain or tinned, single or multiline, annealed or hard drawn wire. It does not include wire for
enamelling (winding wire, magnet wire), for electronic application and for contact wire for electric traction.
The sampling procedures, the methods of test for verification of conformity to the requirements of this standard and
the delivery conditions are also specified.
NOTE Due to the thermal and/or mechanical treatment involved in cablemaking processes, the properties of conductors in the
final cable or cord differ from those of the original wire supplied. Requirements for conductors taken from cable or cord are given
in appropriate cable standards.
Kupfer und Kupferlegierungen - Gezogener Runddraht aus Kupfer zur Herstellung elektrischer Leiter
Diese Europäische Norm legt die Zusammensetzung, die Anforderungen an die Eigenschaften, einschließlich
elektrische Eigenschaften und Grenzabmaße für gezogenen Runddraht aus Kupfer mit Dicken von 0,04 mm bis
5 mm zur Anfertigung elektrischer Leiter fest, die für die Herstellung von Stangen, isolierten Kabeln und Schnüren
bestimmt sind.
Diese Norm gilt für nicht verzinnte, verzinnte, geglühte oder hart gezogene Drähte und für einadrige oder mehradrige
Drähte. Sie gilt nicht für Drähte zum Emaillieren (Spulendraht, Magnetdrähte), zur Verwendung in der Elektronik und
für Kontaktdraht für den elektrischen Fahrbetrieb.
Der Ablauf der Probenentnahme, die Prüfverfahren zur Feststellung der Übereinstimmung mit den Anforderungen
dieser Norm und die Lieferbedingungen sind ebenfalls festgelegt.
ANMERKUNG Aufgrund der thermischen und/oder mechanischen Behandlung, die im Ablauf der Kabelherstellung auftritt,
weichen die Eigenschaften der Leiter im Kabel oder in der Schnur von denen des gelieferten Originaldrahtes ab. Die Anforderun-
gen für Leiter, die aus Kabeln oder Schnüren entnommen werden, sind in den entsprechenden Normen für Kabel enthalten.
Cuivre et alliages de cuivre - Fils ronds en cuivre étirés pour la fabrication des conducteurs électriques
La présente norme européenne spécifie la composition, les caractéristiques, y compris les caractéristiques électriques et les tolérances de dimensions des fils ronds en cuivre étirés comprises entre 0,04 mm et 5,0 mm inclus pour la fabrication des conducteurs électriques destinés a la production des câbles nus et isolés ainsi que des fils souples.
La présente norme couvre les fils nus ou étamés, monofilaires ou multifilaires, recuits ou écrouis. Elle ne comprend pas les fils destinés a l'émaillage (fils de bobinage, fils aimantés), aux applications électroniques et aux fils de contact pour la traction électrique.
Les procédures d'échantillonnage, les méthodes d'essai pour la vérification de la conformité aux exigences de la présente norme et les conditions de livraison sont également spécifiées.
NOTE En raison du traitement thermique et/ou mécanique impliqué(s) dans les procédés de fabrication des câbles, les propriétés des conducteurs dans le câble ou le fil final different de celles du fil fourni a l'origine. Les exigences relatives aux conducteurs pris sur un câble ou un fil fabriqué sont données dans les normes appropriées concernant les câbles.
Baker in bakrove zlitine – Vlečena okrogla bakrova žica za proizvodnjo električnih prevodnikov
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.SUHYRGQLNRYKupfer und Kupferlegierungen - Gezogener Runddraht aus Kupfer zur Herstellung elektrischer LeiterCuivre et alliages de cuivre - Fils ronds en cuivre étirés pour la fabrication des conducteurs électriquesCopper and copper alloys - Drawn, round copper wire for the manufacture of electrical conductors77.150.30Bakreni izdelkiCopper productsICS:Ta slovenski standard je istoveten z:EN 13602:2002SIST EN 13602:2004en01-januar-2004SIST EN 13602:2004SLOVENSKI
STANDARD
SIST EN 13602:2004
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13602March 2002ICS 77.150.30English versionCopper and copper alloys - Drawn, round copper wire for themanufacture of electrical conductorsCuivre et alliages de cuivre - Fils ronds en cuivre étiréspour la fabrication des conducteurs électriquesKupfer und Kupferlegierungen - Gezogener Runddraht ausKupfer zur Herstellung elektrischer LeiterThis European Standard was approved by CEN on 22 February 2002.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2002 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13602:2002 ESIST EN 13602:2004
EN 13602:2002 (E)ContentspageForeword .3
1Scope .4
2Normative references .4
3Terms and definitions .5
4 Designations .5
4.1Material .5
4.2Material condition .5
4.3Product .6
5Ordering information .8
6Requirements .9
6.1Composition .9
6.2Mechanical properties .9
6.3Electrical properties .9
6.4Dimensions .9
6.5Ductility .9
6.6Surface condition .9
7Sampling .10
7.1General .10
7.2Analysis .10
7.3Mechanical, electrical and tin coating tests 10
8Test methods .10
8.1Analysis .10
8.2Tensile test .11
8.3Electrical resistivity test .11
8.4Ductility test .11
8.5Assessment of tin coatings .11
8.6Retests .11
8.7Rounding of results .11
page
9Declaration of conformity andinspection documentation .12
9.1Declaration of conformity .12
9.2Inspection documentation .1210Marking, packaging, labelling .12Annex A
(informative) Characteristics ofcoppers for electrical purposes .19Bibliography .21TablesTable 1 — Composition of Cu-ETP1 (CW003A)and Cu-OF1 (CW007A) .13Table 2 — Composition of Cu-ETP (CW004A),Cu-FRHC (CW005A) and Cu-OF (CW008A)14Table 3 — Mechanical properties of plain wire15Table 4 — Mechanical properties of tinned wire16Table 5 — Electrical properties (at 20 °C)
..17Table 6 — Tolerances on diameter ........18Table 7— Requirements of tin coatings ....18Table 8 — Number of bends of annealed wire 18Table 9 — Number of bends for hard drawn wire ...........................18Table A.1 — Particular characteristics of coppers for electrical purposes .............202SIST EN 13602:2004
EN 13602:2002 (E)ForewordThis document EN 13602:2002 has been prepared by Technical Committee CEN/TC 133 "Copper and copperalloys", the secretariat of which is held by DIN.This European Standard shall be given the status of a national standard, either by publication of an identical text orby endorsement, at the latest by June 2002, and conflicting national standards shall be withdrawn at the latest byJune 2002.Within its programme of work, Technical Committee CEN/TC 133 requested CEN/TC 133/WG 5 "Copper forelectrical purposes" to prepare the following standard:EN 13602,
Copper and copper alloys — Drawn, round copper wire for the manufacture of electrical conductors.The products specified in this European Standard are those which are especially suitable for electrical purposes, i.e.with specified electrical properties. Drawn round wire for general purposes is specified in EN 12166.Annex A (informative) gives guidance on the characteristics of coppers for electrical purposes.This is one of a series of European Standards for copper products for electrical purposes. Other copper productsare specified as follows:EN 13599,
Copper and copper alloys — Copper plate, sheet and strip for electrical purposes.EN 13600,
Copper and copper alloys — Seamless copper tubes for electrical purposes.EN 13601,
Copper and copper alloys — Copper rod, bar and wire for general electrical purposes.EN 13604,
Copper and copper alloys — Products of high conductivity copper for electronic tubes, semiconductordevices and vacuum applications.EN 13605,
Copper and copper alloys — Copper profiles and profiled wire for electrical purposes.EN 50149,
Railway applications — Fixed installations; Electric traction — Copper and copper wire alloy groovedcontact wire.According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countriesare bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France,Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden,Switzerland and United Kingdom.3SIST EN 13602:2004
EN 13602:2002 (E)1
ScopeThis European Standard specifies the composition, property requirements including electrical properties, anddimensional tolerances for drawn round copper wire from 0,04 mm up to and including 5,0 mm for the manufactureof electrical conductors intended for the production of bare and insulated cables and flexible cords.This standard covers plain or tinned, single or multiline, annealed or hard drawn wire. It does not include wire forenamelling (winding wire, magnet wire), for electronic application and for contact wire for electric traction.The sampling procedures, the methods of test for verification of conformity to the requirements of this standard andthe delivery conditions are also specified.NOTE
Due to the thermal and/or mechanical treatment involved in cablemaking processes, the properties of conductors in thefinal cable or cord differ from those of the original wire supplied. Requirements for conductors taken from cable or cord are givenin appropriate cable standards. 2
Normative referencesThis European Standard incorporates, by dated or undated reference, provisions from other publications. Thesenormative references are cited at the appropriate places in the text, and the publications are listed hereafter. Fordated references, subsequent amendments to or revisions of any of these publications apply to this EuropeanStandard only when incorporated in it by amendment or revision. For undated references, the latest edition of thepublication referred to applies (including amendments).EN 610,
Tin and tin alloys — Ingot tin.EN 1655,
Copper and copper alloys — Declarations of conformity.EN 1976,
Copper and copper alloys — Cast unwrought copper products.EN 10002-1,
Metallic materials — Tensile testing — Part 1: Method of test (at ambient temperature).EN 10204,
Metallic products — Types of inspection documents.EN 13603,
Copper and copper alloys — Test methods for assessing protective tin coatings on drawn round copperwire for electrical purposes.IEC 60468,
Method of measurement of resistivity of metallic materials.ISO 1811-2,
Copper and copper alloys — Selection and preparation of samples for chemical analysis —Part 2: Sampling of wrought products and castings.ISO 4739,
Wrought copper and copper alloy products — Selection and preparations of specimens and test piecesfor mechanical testing.ISO 7801,
Metallic materials — Wire — Reverse bend test.ISO 7802,
Metallic materials — Wire — Wrapping test.NOTE
Informative references to documents used in the preparation of this standard, and cited at the appropriate places in thetext, are listed in the bibliography.4SIST EN 13602:2004
EN 13602:2002 (E)3
Terms and definitionsFor the purposes of this European Standard, the following terms and definitions apply.3.1wirewrought product of uniform cross-section along its whole length, supplied in coiled form as coils or on reels, orspools or in drums. The cross-sections are round, square, hexagonal or rectangularNOTE
This definition is based on ISO 197-3.3.2multiline wirenumber of wires of the same nominal diameter and material condition wound at the same time on the same spoolwith the wires having a maximum of one twist per revolution of the spoolGenerally the wires are drawn simultaneously on the same machine3.3
circularity (wire)difference between the maximum and the minimum diameters measured at any one cross-section4
Designations4.1
Material4.1.1
GeneralThe material is designated either by symbol or number (see Tables 1 and 2).4.1.2
SymbolThe material symbol designation is based on the designation system given in ISO 1190-1.NOTE
Although material symbol designations used in this standard might be the same as those in other standards using thedesignation system given in ISO 1190-1, the detailed composition requirements are not necessarily the same.4.1.3
NumberThe material number designation is in accordance with the system given in EN 1412.4.2
Material conditionFor the purposes of this standard, the following designations, which are in accordance with the system given inEN 1173, apply for the material condition:R.Material condition designated by the minimum value of tensile strength requirement for the product withmandatory tensile strength requirements;A.Material condition designated by the minimum value of elongation requirement for the product with mandatoryelongation requirements.Exact conversion between the material conditions designated R. and A. is not possible.Material condition is designated by only one of the above designations.5SIST EN 13602:2004
EN 13602:2002 (E)4.3
ProductThe product designation provides a standardized pattern of designation from which a rapid and unequivocaldescription of a product is conveyed in communication. It provides mutual comprehension at the international levelwith regard to products which meet the requirements of the relevant European Standard.The product designation is no substitute for the full content of the standard.The product designation for products to this standard shall consist of:–denomination (Wire);–number of this European Standard (EN 13602);–material designation, either symbol or number (see Tables 1 and 2);–material condition designation (see Tables 3 and 4);–surface condition: plain (P) or tinned (grade A, B or C, see Table 7);–nominal dimensions;–single wire (S): diameter;–multiline wire (M): number of wires and diameter;–form of delivery: coil (Y) or spool (Z).The derivation of a product designation is shown in example 1.6SIST EN 13602:2004
EN 13602:2002 (E)EXAMPLE 1
Plain single wireDrawn round wire for electrical purposes conforming to this standard, in material designated either Cu-ETP1 or CW003A, inmaterial condition A022, produced as a plain single wire, nominal diameter 0,4 mm, in coils, shall be designated as follows:EXAMPLE 2
Plain multiline wireDrawn round wire for electrical purposes conforming to this standard, in material designated either Cu-ETP or CW004A, inmaterial condition A020, produced as plain multiline wire of 7 wires, nominal diameter 0,4 mm, in coils, shall be designated asfollows:Wire EN 13602 — Cu-ETP— A020 — P — M7 × 0,4 — YorWire EN 13602 — CW004A — A020 — P — M7 × 0,4 — YEXAMPLE 3
Tinned single wireDrawn round wire for electrical purposes conforming to this standard, in material designated either Cu-OF1 or CW007A, in materialcondition A024, produced as tinned grade B single wire, nominal diameter 1,2 mm, in coils, shall be designated as follows:Wire EN 13602 — Cu-OF1— A024 — B — S1,2 — YorWire EN 13602 — CW007A — A024 — B — S1,2 — YEXAMPLE 4
Tinned multiline wireDrawn round wire for electrical purposes conforming to this standard, in material designated either Cu-FRHC or CW005A, inmaterial condition A018, produced as tinned grade C, multiline wire of 10 wires, nominal diameter 0,5 mm, on spools, shall bedesignated as follows:Wire EN 13602 — Cu-FRHC — A018 — C — M10 × 0,5 — ZorWire EN 13602 — CW005A— A018 — C — M10 × 0,5 — Z7SIST EN 13602:2004
EN 13602:2002 (E)5
Ordering informationIn order to facilitate the enquiry, order and confirmation of order procedures between the purchaser and the supplier,the purchaser shall state on his enquiry and order the following information:a)quantity of product required (mass or number of coils or spools);b)denomination (Wire);c)number of this European Standard (EN 13602);d)material designation (see Tables 1 and 2);e)material condition designation (see 4.2 and Tables 3 and 4);f)surface condition (see 6.6);–plain or–tinned (grade A, B or C, see Table 7);g)nominal dimensions;–single wire: nominal diameter;–multiline wire: number of wires × nominal diameter of individual wires;h)form of delivery: coil (Y) or spool (Z);i)coil size or spool type;j)whether the multiline wire has to be coiled dynamically or statically.NOTE
It is recommended that the product designation, as described in 4.3, is used for items b) to h).In addition, the purchaser shall also state on the enquiry and order any of the following, if required:k)whether special surface conditions are required (see 6.6);l)which form of ductility test is required (see 8.3);m)which test method is required for assessing tin coating (see 8.5) and if continuity of tin coating, whether wirediameters from 0,04 mm up to and including 0,315 mm are to be tested. If so, the test piece length and pass/failcriteria shall be agreed;n) whether a special weight or length per coil or per spool is required;o)whether a declaration of conformity is required (see 9.1);p)whether an inspection document is required, and if so, which type (see 9.2);q)whether there are any special requirements for marking, packaging or labelling (see clause 10).EXAMPLE
Ordering details for 1 500 kg drawn round wire for electrical purposes conforming to EN 13602, in material designatedeither Cu-ETP1 or CW003A, in material condition A018, produced as tinned grade B, multiline wire of 10 wires, nominal diameter0,5 mm in coils, dynamically coiled, coil nominal inside diameter 500 mm:1 500 kg Wire EN 13602 — Cu-ETP1 — A018 — B — M10 × 0,5 — Y— dynamically coiled— coil nominal inside diameter 500 mmor1 500 kg Wire EN 13602 — CW003A — A018 — B — M10 × 0,5 — Y— dynamically coiled— coil nominal inside diameter 500 mm8SIST EN 13602:2004
EN 13602:2002 (E)6
Requirements6.1
CompositionThe composition shall conform to the requirements for the appropriate material given in Tables 1 and 2.NOTE
For characteristics of coppers for electrical purposes, see annex A.6.2
Mechanical properties6.2.1
Plain wire
The mechanical properties of plain wire shall conform to the appropriate requirements given in Table 3. The testsshall be carried out in accordance with 8.2.6.2.2
Tinned wire
The mechanical properties of tinned wire shall conform to the appropriate requirements given in Table 4. The testsshall be carried out in accordance with 8.2.6.3
Electrical propertiesThe electrical properties of plain and of tinned wire shall conform to the appropriate requirements given in Table 5.The test shall be carried out in accordance with 8.4.6.4
DimensionsThe geometrical properties of the wires are defined by diameters which shall conform to the tolerances given inTable 6.6.5
DuctilityWire in the material condition R. with diameter from 0,5 mm up to and including 5,0 mm shall neither break norshow any crack, when tested in accordance with 8.3.1 and examined without optical magnification.When tested in accordance with 8.3.2 the number of bends before break shall be at least equal to the values givenin Table 8 for annealed wire and Table 9 for hard drawn wire.6.6
Surface condition6.6.1
GeneralWire shall be supplied either plain (P) or tinned. Three grades of thickness of unalloyed tin coating are available, seeA, B or C in Table 7.6.6.2
Plain wireThe wire shall be clean and free from injurious defects which shall be specified by agreement between the purchaserand the supplier at the time of enquiry and order. A superficial film of residual lubricant is normally present on colddrawn products and is permissible unless otherwise specified. Discoloration is permissible as long as it does notimpair utilization.Special requirements relating to surface quality shall be agreed between the purchaser and the supplier
see 5 f) .9SIST EN 13602:2004
EN 13602:2002 (E)6.6.3
Tinned wireIn addition to 6.6.2, tinned wire shall have a smooth, continuous and adherent layer of tin, free from deleteriousimpurities; a tin grade according to EN 610 shall be used. The tin coating shall conform to the requirements inTable 7. The test shall be carried out
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