SIST EN 17059:2018

Plating and anodizing lines - Safety requirements

This document describes all significant hazards, hazardous situations and events relating to plating and anodizing lines, when used as intended and in compliance with the foreseeable conditions of the manufacturer. In addition, procedures for testing and measuring safety requirements, marking of equipment and minimum operation requirements are specified.
For reference to plating lines and anodizing lines the term plating line is used in this document.
This document applies to the design and construction of plating lines and anodizing lines including its transporter systems for surface treatment of industrial products by means of inorganic or organic electrolytes or by means of other process chemistries.
Plating lines and anodizing lines in terms of this standard are arrangements of process tanks for:
-   electrolytic treatment of work pieces (e.g. electrocleaning, passivation, electroetching, burnishing, electrolytic polishing and brightening, drying);
-   wet chemical treatment of work pieces (e.g. degreasing, passivation, chemical polishing, etching, pickling, blackening);
-   electrolytic and electro-less metal deposition, even on non-metallic work pieces made electrically conductive by corresponding treatment;
-   changing of substance composition on the surface of metallic work pieces e.g. burnishing, blackening, phosphatizing, chromating and;
-   anodizing (anodic oxidation);
including rinsing tanks and the corresponding transporter equipment (e.g. transporter systems, handling gantry, bean, etc.), where the products are lifted in and out of tanks.
This document distinguishes between the following types of plating lines:
-   Type 1:    manual lines;
-   Type 2:    semi-automatic lines;
-   Type 3:    fully automatic lines.
Furthermore, it specifies equipment marking and requirements on user information.
This document does not deal with hazards resulting from plating linesparts above category 1 of PED (Pressure Equipment Directive).
This document is not applicable to:
—   transporter systems of carrousel lines (see EN 618 and EN 15095) (For transporter systems of carrousel lines see EN 618 and EN 15095);
—   equipment for the preparation and treatment of water and wastewater;
—   machinery for dip coating and electro-deposition of organic liquid coating material (EN 12581);
—   horizontal plating lines (e.g. printed circuit board, etching, reel to reel, continuous plating lines);
—   machinery for surface cleaning and surface pre-treatment of industrial items using liquids or vapours (EN 12921-1, EN 12921-2, EN 12921-3, EN 12921-4).
NOTE   Machinery for surface cleaning and surface pre-treatment (EN 12921 series) could be part of a plating line.

Galvanik- und Anodisieranlagen - Sicherheitsanforderungen

Dieses Dokument behandelt alle signifikanten Gefährdungen, Gefährdungssituationen oder Gefährdungsereignisse, die an Galvanik- und Anodisieranlagen auftreten, wenn sie bestimmungsgemäß und unter Bedingungen, die vom Hersteller als Fehlanwendung vernünftigerweise vorhersehbar sind, verwendet werden. Außerdem werden Verfahren zur Prüfung und Messung der Sicherheitsanforderungen, die Geräte-Kennzeichnung und die Mindestanforderungen an den Betrieb festgelegt.
In diesem Dokument werden Galvanik- und Anodisieranlagen als Galvanikanlagen bezeichnet.
Dieses Dokument gilt für die Gestaltung und Konstruktion von Galvanik- und Anodisieranlagen einschließlich ihrer Transportsysteme zur Oberflächenbehandlung industrieller Waren mittels anorganischer oder organischer Elektrolyte oder mittels anderer Prozessmedien.
Galvanikanlagen im Sinne dieses Dokuments sind Anordnungen von Prozessbädern für das
-   elektrolytische Behandeln von Werkstücken (z. B. elektrolytisches Reinigen, Passivieren, Elektroätzen, Polieren, elektrolytisches Polieren und Glänzen, Trocknen);
-   nass-chemische Behandeln von Werkstücken (z. B. Entfetten, Passivieren, chemisches Polieren, Ätzen, Dekapieren, Schwärzen);
-   elektrolytische und außenstromlose Metallabscheiden, auch auf durch entsprechende Behandlung elektrisch leitend gemachten, nichtmetallischen Werkstücken;
-   Ändern der Stoffzusammensetzung an der Oberfläche von metallischen Werkstücken, z. B. Polieren, Brünieren, Phosphatieren, Chromatieren und
-   Anodisieren (anodische Oxidation),
einschließlich der Spülbäder und der entsprechenden Transportsysteme (z. B. Hebezeuge, Portalsysteme, Trommeln), wobei die Waren in die Prozessbäder ein- und ausgefahren werden.
Dieses Dokument unterscheidet drei Bauarten von Galvanikanlagen:
Bauart 1:   manuelle Anlagen
Bauart 2:   halbautomatische Anlagen
Bauart 3:   vollautomatische Anlagen
Außerdem legt es die Gerätekennzeichnung und die Anforderungen an die Benutzerinformationen fest.
Dieses Dokument behandelt keine Gefährdungen, die durch Teile von Galvanikanlagen mit einer höheren Einstufung als Kategorie 1 der DGRL (Druckgeräterichtline) hervorgerufen werden.
Diese Norm gilt nicht für:
-   Transportsysteme von Karussellanlagen (siehe EN 618:2011-06 und EN 15095);
-   Ausrüstung zum Aufbereiten und Behandeln von Wasser und Abwasser;
-   Tauchbeschichtungs- und Elektrotauchbeschichtungsanlagen für organische flüssige Beschichtungsstoffe (EN 12581);
-   horizontale Galvanikanlagen (z. B. Anlagen zur Leiterplattenfertigung und zum Ätzen, Reel-to-Reel-Anlagen, Durchlaufanlagen);
-   Maschinen zur Oberflächenreinigung und "vorbehandlung von industriellen Produkten mittels Flüssigkeiten oder Dampfphasen (EN 12921-1, EN 12921-2, EN 12921-3, EN 12921-4).
ANMERKUNG   Maschinen zur Oberflächenreinigung und -vorbehandlung (Normenreihe EN 12921) können Teil einer Galvanikanlage sein.

Equipement de traitement de finition chimique et électrolytique - Exigences de sécurité

Le présent document décrit tous les phénomènes dangereux, situations dangereuses et événements dangereux significatifs relatifs aux lignes de traitement de surface et d’anodisation, lorsqu’ils sont utilisés normalement et en conformité avec les conditions prévisibles par le fabricant. En outre, il spécifie les modes opératoires d’essai et de mesurage des prescriptions de sécurité, le marquage des équipements et les prescriptions minimales d’exploitation.
Le terme « ligne de traitement de surface » est utilisé dans le présent document en référence aux lignes de traitement de surface et d’anodisation.
Le présent document s’applique à la conception et à la construction de lignes de traitement de surface et d’anodisation, y compris leurs systèmes de transport pour le traitement de surface de produits industriels au moyen d’électrolytes organiques ou inorganiques, ou au moyen d’autres procédés chimiques.
Au sens de la présente norme, les lignes de traitement de surface et d’anodisation sont des installations de cuves de traitement pour :
-   le traitement électrolytique de pièces (par exemple, nettoyage électrolytique, passivation, décapage électrolytique, brunissage, polissage électrolytique et brillantage, séchage) ;
-   le traitement chimique par voie humide de pièces (par exemple, dégraissage, passivation, polissage chimique, décapage, dérochage, bronzage) ;
-   la dépôt de métaux par voie électrochimique et chimique, y compris sur des pièces non métalliques rendues électriquement conductrices par le traitement correspondant ;
-   le changement de composition de la substance sur la surface de pièces métalliques, par exemple, brunissage, bronzage, phosphatation et chromatation ; et
-   l’anodisation (oxydation anodique) ;
y compris les cuves de rinçage et les équipements de transport correspondants (par exemple, systèmes de transport, portique de manutention, poutre, etc.), où les produits sont introduits et sortis des cuves.
Le présent document établit une distinction entre les types de lignes de traitement de surface suivants :
-   Type 1 : lignes manuelles ;
-   Type 2 : lignes semi-automatiques ;
-   Type 3 :    lignes entièrement automatisées.
Il spécifie par ailleurs le marquage des équipements et les prescriptions relatives aux informations à l’attention des utilisateurs.
Le présent document ne couvre pas les risques liés aux parties des lignes de traitement de surface relevant d’une catégorie supérieure à la catégorie 1 de la DESP (Directive Équipements Sous Pression).
Le présent document ne s'applique pas :
-   aux systèmes de transport des lignes à carrousel (voir l’EN 618 et l’EN 15095) ;
-   aux équipements de préparation et de traitement de l’eau et des eaux usées ;
-   aux machines de revêtement par immersion et d’électrodéposition de matériau de revêtement liquide organique (EN 12581) ;
-   aux lignes de traitement de surface horizontales (par exemple, lignes de traitement de surface pour circuits imprimés, décapage, bobine à bobine, continues) ;
-   aux machines de nettoyage de surface et de prétraitement de surface d’articles industriels utilisant des liquides ou des vapeurs (EN 12921-1, EN 12921-2, EN 12921-3, EN 12921-4).
NOTE   Les machines de nettoyage de surface et de prétraitement de surface (série EN 12921) peuvent faire partie d’une ligne de traitement de surface.

Galvanizacijske in anodizirne linije - Varnostne zahteve

V tem dokumentu so opisana vsa večja tveganja, nevarne situacije in dogodki, povezani z galvanizacijskimi in anodizirnimi linijami, kadar se uporabljajo v skladu z njihovim namenom in pod pričakovanimi pogoji proizvajalca. Poleg tega so določeni postopki za preskušanje in merjenje varnostnih zahtev, označevanje opreme in minimalne obratovalne zahteve.
V tem dokumentu se izraz galvanizacijska linija uporablja za galvanizacijske in anodizirne linije.
Ta dokument se uporablja za načrtovanje in konstrukcijo galvanizacijskih in anodizirnih linij, vključno s sistemi za njihov transport, za površinsko obdelavo industrijskih izdelkov z anorganskimi ali organskimi elektroliti ali s pomočjo drugih procesnih kemikalij.
Galvanizacijske in anodizirne linije v okviru tega standarda so sklopi procesnih rezervoarjev za:
– elektrolitsko obdelavo obdelovancev (npr. električno čiščenje , pasiviranje, električno jedkanje, loščenje,
elektrolitsko poliranje in beljenje, sušenje);
– mokra kemična obdelava obdelovancev (npr. razmaščevanje, pasiviranje, kemično poliranje, jedkanje, luženje, počrnitev);
– elektrolitsko in neelektrolitsko nanašanje kovin, tudi na nekovinske obdelovance, ki postanejo električno prevodni z ustrezno obdelavo;
– spreminjanje sestave snovi na površini kovinskih obdelovancev, npr. loščenje, počrnitev, fosfatiranje, kromatiranje in;
– anodiranje (anodna oksidacija);
vključno rezervoarji za izpiranje in ustrezno transportno opremo (npr. transportni sistemi za ravnanje z nosilci itd.), če se izdelki dvigujejo v rezervoarje in iz njih.
Ta dokument razlikuje med naslednjimi tipi galvanizacijskih linij:
– tip 1: ročne linije;
– tip 2: polavtomatske linije;
– tip 3: avtomatske linije.
Poleg tega določa označevanje opreme in zahteve za uporabniške informacije.
Ta dokument ne obravnava tveganj, ki so posledica delov galvanizacijskih linij nad kategorijo 1
Direktive o tlačni opremi.
Ta dokument se ne uporablja za:
– transportne sisteme vrtljivih linij (glejte EN 618 in EN 15095);
– opremo za pripravo in obdelavo vode in odpadne vode;
– naprave za nanašanje tekočih organskih premazov s potapljanjem oziroma s potapljanjem in uporabo električnega toka (EN 12581);
– vodoravne galvanizacijske linije (npr. tiskana vezja, jedkanje, kolut do koluta, neprekinjene galvanizacijske linije);
– naprave za površinsko čiščenje in predobdelavo industrijskih proizvodov s pomočjo tekočin ali par (EN 12921-1, EN 12921-2, EN 12921-3, EN 12921-4);
OPOMBA Naprave za površinsko čiščenje in predobdelavo površin (skupina standardov EN 12921) so lahko del galvanizacijske linije.

General Information

• Status: Published
• Public Enquiry End Date: 09-Jan-2017
• Publication Date: 18-Sep-2018
• ICS: 25.220.01 - Surface treatment and coating in general
• Technical Committee: VSN - Safety of machinery
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 02-Jul-2018
• Due Date: 06-Sep-2018
• Completion Date: 19-Sep-2018
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: EUR-PUB - European Union - Public Standards
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Ref Project: EN 17059:2018 - Plating and anodizing lines - Safety requirements

Overview

SIST EN 17059:2018 - "Plating and anodizing lines - Safety requirements" is a harmonized European standard that defines safety principles for the design, construction, testing and marking of plating and anodizing lines. For the purposes of the standard the term plating line covers both plating and anodizing equipment. It addresses significant hazards and foreseeable hazardous situations for process tanks, transporter systems and associated handling equipment used for surface treatment by electrolytes or other chemistries, including rinsing tanks.

Key topics and technical requirements

SIST EN 17059:2018 specifies safety requirements and verification methods across multiple technical areas, including:

• Scope of application

  • Applies to manual (Type 1), semi‑automatic (Type 2) and fully automatic (Type 3) plating lines and their transporter systems.
  • Covers electrolytic and wet chemical treatments, electro- and electroless deposition, anodizing and related rinse operations.
  • Excludes certain items (e.g., pressure equipment above PED Category 1, carousel transporter systems covered by EN 618 / EN 15095, water/wastewater treatment equipment, horizontal/reel‑to‑reel lines and dip‑coating machinery covered by EN 12581 or EN 12921 series).

• Mechanical safety

  • Measures against shearing, crushing, drawing-in, entrapment, loss of stability, slipping/tripping and pressurized components.
  • Guidance on transporter design, guarding and safe access.

• Electrical safety

  • Protection against electric shock, electromagnetic effects, sparks/arcs and external influences on electrical equipment.

• Thermal and noise hazards

  • Protection from hot surfaces, hot fluids, thermal radiation/convection and thermal runaway of process chemistries.
  • Noise assessment and mitigation requirements.

• Hazardous substances & fire

  • Handling, containment, ventilation and explosion risk measures for process chemistries.
  • Fire prevention, detection and extinguishing strategies.

• Control systems & energy failure

  • Safety functions, control architecture, failure modes and requirements to ensure safe stops and safe operation.

• Verification, marking and information for use

  • Procedures for testing and measuring compliance, equipment marking and minimum content for instruction handbooks (operation, maintenance, warnings).

• Annexes

  • Informative examples of hazards, transporter units and working areas; normative guidance on airflow calculations and captured air velocities.

Practical applications and users

This standard is intended for:

• Manufacturers and designers of plating/anodizing lines and transporter systems - to design safe equipment.
• System integrators and OEMs - to verify compliance during installation and commissioning.
• Plant safety engineers and maintenance teams - to implement guarding, ventilation, emergency procedures and maintenance regimes.
• Inspectors and procurement specialists - to evaluate vendor equipment and conformity with safety requirements.

Use cases include selecting or certifying plating line equipment, developing technical documentation and operator manuals, specifying ventilation/extraction and integrating safety functions into control systems.

Related standards

• EN 618, EN 15095 (carousel transporter systems)
• EN 12581 (dip-coating)
• EN 12921 series (surface cleaning/pre-treatment)
• Pressure Equipment Directive (PED) - exclusions for higher category pressure equipment

Keywords: SIST EN 17059:2018, plating and anodizing lines, plating line safety, anodizing safety, safety requirements, transporter systems, hazardous substances, control systems, ventilation.

Standards Content (Sample)

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Galvanizacijske in anodizirne linije - Varnostne zahteveGalvanik- und Anodisieranlagen - SicherheitsanforderungenEquipement de traitement de finition chimique et électrolytique - Exigences de sécuritéPlating and anodizing lines - Safety requirements25.220.01Površinska obdelava in prevleke na splošnoSurface treatment and coating in generalICS:Ta slovenski standard je istoveten z:EN 17059:2018SIST EN 17059:2018en,fr,de01-oktober-2018SIST EN 17059:2018SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 17059
June
t r s z ICS
t wä t t rä t r English Version
Plating and anodizing lines æ Safety requirements Lignes de traitement de surface et d 5anodisation æ Prescriptions de sécurité
Galvanikæ und Anodisieranlagen æ Sicherheitsanforderungen This European Standard was approved by CEN on
s z January
t r s zä
egulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterationä Upætoædate lists and bibliographical references concerning such national standards may be obtained on application to the CENæCENELEC Management Centre or to any CEN memberä
translation under the responsibility of a CEN member into its own language and notified to the CENæCENELEC Management Centre has the same status as the official versionsä
CEN members are the national standards bodies of Austriaá Belgiumá Bulgariaá Croatiaá Cyprusá Czech Republicá Denmarká Estoniaá Finlandá Former Yugoslav Republic of Macedoniaá Franceá Germanyá Greeceá Hungaryá Icelandá Irelandá Italyá Latviaá Lithuaniaá Luxembourgá Maltaá Netherlandsá Norwayá Polandá Portugalá Romaniaá Serbiaá Slovakiaá Sloveniaá Spainá Swedená Switzerlandá Turkey and United Kingdomä
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Rue de la Science 23,
B-1040 Brussels
t r s z CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Membersä Refä Noä EN
s y r w {ã t r s z ESIST EN 17059:2018

Significant hazards . 46 A.1 General . 46 A.2 Mechanical hazards . 46 A.2.1 General . 46 A.2.2 Shearing, crushing, cutting, drawing in and impact hazard . 46 A.2.3 Loss of stability . 46 A.2.3.1 Loss of stability of plating lines . 46 A.2.3.2 Loss of stability of transporter system . 47 A.2.4 Entanglement and entrapment . 47 A.2.5 Hazards by slipping, tripping or falling . 47 A.2.6 Hazards by pressurized materials and equipment . 47 A.3 Electrical hazards . 48 A.3.1 Electromagnetic fields . 48 A.3.2 Electric shock . 48 A.3.3 Electric sparks / arcs . 48 A.4 Thermal hazards . 48 A.5 Hazards generated by noise . 48 A.6 Hazards resulting from dangerous substances . 49 A.6.1 Health . 49 A.6.2 Explosion hazard . 49 A.7 Fire . 50 A.8 Hazards caused by failure of energy supply or control system . 50 Annex B (informative)
Examples of transporter units . 51 SIST EN 17059:2018

Examples of working areas . 56 Annex D (normative)
Calculation of airflow for tanks with lids and open tanks . 59 D.1 Introduction . 59 D.2 Calculations for tanks with lids . 59 D.3 calculations for open tanks . 61 D.4 Calculations for enclosing hoods, tunnels . 62 Annex E (normative)
Exhaustive list of the captured air velocities (mean speed) in the main bath used in plating and anodizing industry. 64 Annex ZA (informative)
Relationship between this European Standard and the essential requirements of Directive 2006/42/EC aimed to be covered . 75 Bibliography . 76
Figures: Figure 1 — Reinforced plastic process tanks . 19 Figure B.1 — One rail overhead transporter with support rail - one belt design . 51 Figure B.2 — One rail overhead transporter with support rail - two belt design . 52 Figure B.3 — Two rail overhead transporter with guiderails . 52 Figure B.4 — Two rail overhead transporter with driptrail . 53 Figure B.5 — Transversing overhead transporter - Coordinates unit . 53 Figure B.6 — Side-arm transporter . 54 Figure B.7 — Portal transporter running on tank rims . 54 Figure B.8 — Transfer unit. 55 Figure B.9 — Transfer unit between line rows - wet and or dry process step . 55 Figure C.1 — manual plating line, working area . 56 Figure C.2 — semi-automatic plating line, working area . 57 Figure C.3 — automatic two-legs plating line, working area . 58 Figure D.1 — Tank with lid - upper openings between lid and tank . 59 Figure D.2 — Tank with lid - lateral openings between lid and tank . 60 Figure D.3 — Tank with lid - lateral openings at three sides between lid and tank . 60 Figure D.4 — Open tank - extraction on one side . 61 Figure D.5 — Open tank - extraction on both sides . 61 Figure D.6 — Tunnel . 62 Figure D.7 — Tank with enclosing hood . 63
manual lines; — Type 2:
semi-automatic lines; — Type 3:
fully automatic lines. Furthermore, it specifies equipment marking and requirements on user information. This document does not deal with hazards resulting from plating linesparts above category 1 of PED (Pressure Equipment Directive). This document is not applicable to: — transporter systems of carrousel lines (see EN 618 and EN 15095); — equipment for the preparation and treatment of water and waste water; — machinery for dip coating and electro-deposition of organic liquid coating material (EN 12581); — horizontal plating lines (e.g. printed circuit board, etching, reel to reel, continuous plating lines); — machinery for surface cleaning and surface pre-treatment of industrial items using liquids or vapours (EN 12921-1, EN 12921-2, EN 12921-3, EN 12921-4). NOTE Machinery for surface cleaning and surface pre-treatment (EN 12921 series) could be part of a plating line. SIST EN 17059:2018

— ISO Online browsing platform: available at http://www.iso.org/obp
manual plating lines; type 2:
semi-automatic lines; type 3:
fully automatic lines 3.5 operating modes intended operation of type 3 (fully automatic line) plating lines, and, if applicable, type 2 (semi-automatic line) can include the following operating modes: — automatic mode automatic, programmed and continuous mode of the plating lines providing the possibility of manual and automatic loading by means of a transporter system until the program or the operator stops the machine; — setting mode operating mode during which settings for the next working processes are performed; Note 1 to entry: The setting mode is also referred to as TIP mode. — service mode operating mode for service and maintenance works; this is an optional operating mode for manual work under restricted operating conditions SIST EN 17059:2018

Air exhausted from the room (exhaust air) is replaced by fresh make-up air. Forced ventilation may be mounted on the process tanks or in the area of the transporter system. 3.19.1 air adjustment building ventilation to ensure the supply of sufficient quantity of fresh air to the operational space 3.19.2 make-up air air which needs to be replenished for air lost through forced ventilation 3.20 transporter system set-up for the transport of work-pieces via jigs, racks and barrels, and anodes during the processing cycle or during maintenance Note 1 to entry: The conveying movements may be horizontal or vertical and axes may be totally or partially power-driven. Note 2 to entry: A transporter system may consist of the following machines, components or equipment: — hoist blank (pathway) and supports; — transporter system frame; — hoist drive (lift and traction drive); — lifting equipment; SIST EN 17059:2018
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