SIST EN 16245-2:2013
(Main)Fibre-reinforced plastic composites - Declaration of raw material characteristics - Part 2: Specific requirements for resin, curing systems, additives and modifiers
Fibre-reinforced plastic composites - Declaration of raw material characteristics - Part 2: Specific requirements for resin, curing systems, additives and modifiers
This part of the standard specifies the minimum information to be declared for resins, curing systems, additives and modifiers to be used for the manufacturing of composites products. These specific declaration requirements are in addition to the general requirements given in part 1 of this standard (i.e. EN 16245-1). This document includes requirements for the certificate of analysis (CoA). The purpose of the CoA is to verify that material properties and quality conforms to the declared values.
Faserverstärkte Verbundwerkstoffe - Angabe von Werkstoffeigenschaften - Teil 2: Spezifische Anforderungen an Harz, Aushärtungssysteme, Zusatzstoffe und Modifizierer
Dieser Teil der Norm legt die Mindestangaben für Harze, Aushärtungssysteme, Zusatzstoffe und Modifizierer fest, die zur Herstellung von Produkten aus Verbundwerkstoffen verwendet werden.
Diese spezifischen Anforderungen an die Deklaration ergänzen die in Teil 1 dieser Norm (d. h. prEN 16245 1) angegebenen allgemeinen Anforderungen.
Dieses Dokument enthält Anforderungen an das Analysenzertifikat (CoA). Zweck des CoA ist es zu verifizieren, dass die Werkstoffeigenschaften und die Qualität den angegebenen Werten entsprechen.
Composites plastiques renforcés de fibres - Déclaration des caractéristiques des matières premières - Partie 2: Exigences particulières pour les résines, les systèmes de polymérisation, les additifs et les modificateurs
La présente partie de la norme spécifie les informations minimales devant être déclarées pour les résines, les systèmes de polymérisation, les additifs et les modificateurs destinés à être utilisés dans la fabrication de produits en composites.
Ces exigences particulières de déclaration viennent en complément des exigences générales de la partie 1 de la présente norme (c'est-à-dire EN 16245-1).
Le présent document contient les exigences relatives au certificat d'analyse (CA). Le CA a pour but de confirmer que les propriétés et la qualité des matériaux sont conformes aux valeurs déclarées.
Z vlakni ojačeni kompozitni polimerni materiali - Navajanje karakteristik surovin - 2. del: Posebne zahteve za smole, sisteme strjevanja, dodatke in modifikatorje
Ta del standarda določa minimalne informacije, ki morajo biti navedene za smole, sisteme strjevanja, dodatke in modifikatorje, ki se uporabljajo za izdelavo kompozitnih izdelkov. Te posebne zahteve za navajanje so dodatek splošnim zahtevam, podanim v 1. delu tega standarda (npr. EN 16245-1). Ta dokument vključuje zahteve za potrdilo o analizi (CoA). Namen potrdila o analizi je overitev, da so lastnosti materialov in kakovost skladni z deklariranimi vrednostmi.
General Information
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 16245-2:2013
01-julij-2013
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GHO3RVHEQH]DKWHYH]DVPROHVLVWHPHVWUMHYDQMDGRGDWNHLQPRGLILNDWRUMH
Fibre-reinforced plastic composites - Declaration of raw material characteristics - Part 2:
Specific requirements for resin, curing systems, additives and modifiers
Faserverstärkte Verbundwerkstoffe - Angabe von Werkstoffeigenschaften - Teil 2:
Spezifische Anforderungen an Harz, Aushärtungssysteme, Zusatzstoffe und Modifizierer
Composites plastiques renforcés de fibres - Déclaration des caractéristiques des
matières premières - Partie 2: Exigences particulières pour les résines, les systèmes de
polymérisation, les additifs et les modificateurs
Ta slovenski standard je istoveten z: EN 16245-2:2013
ICS:
83.120 2MDþDQLSROLPHUL Reinforced plastics
SIST EN 16245-2:2013 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 16245-2:2013
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SIST EN 16245-2:2013
EUROPEAN STANDARD
EN 16245-2
NORME EUROPÉENNE
EUROPÄISCHE NORM
May 2013
ICS 83.120
English Version
Fibre-reinforced plastic composites - Declaration of raw material
characteristics - Part 2: Specific requirements for resin, curing
systems, additives and modifiers
Composites plastiques renforcés de fibres - Déclaration Faserverstärkte Verbundwerkstoffe - Angabe von
des caractéristiques des matières premières - Partie 2: Werkstoffeigenschaften - Teil 2: Spezifische Anforderungen
Exigences particulières pour les résines, les systèmes de an Harz, Aushärtungssysteme, Zusatzstoffe und
polymérisation, les additifs et les modificateurs Modifizierer
This European Standard was approved by CEN on 21 March 2013.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same
status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2013 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 16245-2:2013: E
worldwide for CEN national Members.
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SIST EN 16245-2:2013
EN 16245-2:2013 (E)
Contents Page
Foreword .3
1 Scope .4
2 Normative references .4
3 Terms and definitions .6
4 Content of a declaration .8
5 Specific declaration requirements .8
5.1 General .8
5.2 Declaration for resin .8
5.2.1 Declaration for unsaturated polyester and vinyl ester resin .8
5.3 Declaration for curing systems . 11
5.3.1 Properties of resin initiator . 11
5.3.2 Properties of resin accelerator/promoter . 13
5.3.3 Properties of resin inhibitor . 14
5.4 Declaration for resin additive/modifier . 15
Annex A (normative) Non-reinforced/clear cast mouldings of unsaturated polyesters and vinyl
ester . 17
A.1 Principle . 17
A.2 Apparatus . 17
A.3 Procedure . 17
A.3.1 Curing system . 17
A.3.2 Mould preparation filling . 17
A.3.3 Curing . 18
A.3.4 Demould . 18
A.3.5 Post curing . 18
A.4 Test specimens . 19
A.5 Quality assurance and control . 19
Bibliography . 20
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SIST EN 16245-2:2013
EN 16245-2:2013 (E)
Foreword
This document (EN 16245-2:2013) has been prepared by Technical Committee CEN/TC 249 “Plastics”, the
secretariat of which is held by NBN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by November 2013, and conflicting national standards shall be withdrawn
at the latest by November 2013.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
EN 16245 consists of the following parts, under the general title Fibre-reinforced plastic composites —
Declaration of raw material characteristics:
Part 1: General requirements
Part 2: Specific requirements for resin, curing systems, additives and modifiers (the present document)
Part 3: Specific requirements for fibre
Part 4: Specific requirements for fabrics
Part 5: Specific requirements for core materials
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
3
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SIST EN 16245-2:2013
EN 16245-2:2013 (E)
1 Scope
This European Standard specifies the minimum information to be declared for resins, curing systems,
additives and modifiers to be used for the manufacturing of composites products.
These specific declaration requirements are in addition to the general requirements given in EN 16245-1.
This document includes requirements for the Certificate of Analysis (CoA). The purpose of the CoA is to verify
that material properties and quality conforms to the declared values.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
EN 16245-1:2013, Fibre-reinforced plastic composites — Declaration of raw material characteristics — Part 1:
General requirements
EN 59, Glass reinforced plastics — Measurement of hardness by means of a Barcol impressor
EN ISO 62, Plastics — Determination of water absorption (ISO 62)
EN ISO 75-2:2013, Plastics — Determination of temperature of deflection under load — Part 2: Plastics and
ebonite (ISO/FDIS 75-2:2012)
EN ISO 178:2010, Plastics — Determination of flexural properties (ISO 178:2010)
EN ISO 291, Plastics — Standard atmospheres for conditioning and testing (ISO 291)
EN ISO 527 (all parts), Plastics — Determination of tensile properties (ISO 527)
EN ISO 584, Plastics — Unsaturated polyester resins — Determination of reactivity at 80 °C (conventional
method) (ISO 584)
EN ISO 787-5, General methods of test for pigments and extenders — Part 5: Determination of oil absorption
value (ISO 787-5)
EN ISO 1183 (all parts), Plastics — Methods for determining the density of non-cellular plastics (ISO 1183)
EN ISO 2114, Plastics (polyester resins) and paints and varnishes (binders) — Determination of partial acid
value and total acid value (ISO 2114)
EN ISO 2555, Plastics — Resins in the liquid state or as emulsions or dispersions — Determination of
apparent viscosity by the Brookfield Test method (ISO 2555)
EN ISO 2592, Determination of flash and fire points — Cleveland open cup method (ISO 2592)
EN ISO 2719, Determination of flash point — Pensky-Martens closed cup method (ISO 2719)
EN ISO 2811 (all parts), Paints and varnishes — Determination of density (ISO 2811)
EN ISO 2884 (all parts), Paints and varnishes — Determination of viscosity using rotary viscometers
(ISO 2884)
4
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SIST EN 16245-2:2013
EN 16245-2:2013 (E)
EN ISO 3251, Paints, varnishes and plastics — Determination of non-volatile-matter content (ISO 3251)
EN ISO 3521, Plastics — Unsaturated polyester and epoxy resins — Determination of overall volume
shrinkage (ISO 3521)
EN ISO 3838, Crude petroleum and liquid or solid petroleum products — Determination of density or relative
density — Capillary-stoppered pyknometer and graduated bicapillary pyknometer methods (ISO 3838)
EN ISO 4629, Binders for paints and varnishes — Determination of hydroxyl value — Titrimetric method
(ISO 4629)
EN ISO 4630 (all parts), Clear liquids — Estimation of colour by the Gardner colour scale (ISO 4630)
EN ISO 15512, Plastics — Determination of water content (ISO 15512)
ISO 760, Determination of water — Karl Fischer method (General method)
ISO 3105, Glass capillary kinematic viscometers — Specifications and operating instructions
ISO 5661, Petroleum Products — Hydrocarbon liquids — Determination of refractive index
ISO 14848, Plastics — Unsaturated-polyester resins — Determination of reactivity at 130 degrees C
ASTM D1135-86, Standard Test Methods for Chemical Analysis of Blue Pigments
ASTM D2196-10, Standard Test Methods for Rheological Properties of Non-Newtonian Materials by
Rotational (Brookfield type) Viscometer
ASTM D3278-96, Standard Test Methods for Flash Point of Liquids by Small Scale Closed-Cup Apparatus
ASTM D4835-08, Standard Specification for Propylene Glycol Monomethyl Ether Acetate
ASTM D6420-99, Standard Test Method for Determination of Gaseous Organic Compounds by Direct
Interface Gas Chromatography-Mass Spectrometry
ASTM E298-08, Standard Test Methods for Assay of Organic Peroxides
ASTM E1473-09, Standard Test Methods for Chemical Analysis of Nickel, Cobalt, and High-Temperature
Alloys
UOP523, Glycol and Carom Solvent Distribution in Mixtures by GC
DIN 16945:1989, Testing of resins, hardeners and accelerators, and catalyzed resins
5
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SIST EN 16245-2:2013
EN 16245-2:2013 (E)
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
accelerator
promoter
substance used in small proportion to increase the reaction rate of a chemical system (reactants, plus other
additives)
[SOURCE: EN ISO 472:2013, 2.1]
3.2
additive
modifier
substance added to a resin to improve or modify one or more properties (i.e. UV stability, surface tensions, air
release etc.)
3.3
Barcol hardness
hardness value obtained by measuring the resistance to penetration of a sharp, spring-loaded steel point with
an instrument called the Barcol Impressor
Note 1 to entry: The value can be used as an indicative measure of the degree of cure of a thermosetting resin.
3.4
cure
process of chemically converting an unsaturated polymeric composition into a more stable three-dimensional
network by cross-linking
3.5
curing system
initiator, promoter, accelerator and inhibitor, all related to the chemical reaction of the resin
3.6
flash point
lowest temperature at which a combustible liquid will give off a flammable vapour that will burn momentarily by
ignition near the surface of the liquid or within the vessel used
3.7
gel time
interval of time, in connection with the use of synthetic thermosetting resins, extending from the introduction of
an initiator and a catalyst into a liquid resin system until the interval of gel formation/solidification
3.8
inhibitor
substance used in small proportion to suppress a chemical reaction
[SOURCE: EN ISO 472:2013, 2.488]
3.9
initiator
substance, used in small proportion, that starts a chemical reaction, for example, by providing free radicals
[SOURCE: EN ISO 472:2013, 2.490]
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SIST EN 16245-2:2013
EN 16245-2:2013 (E)
3.10
monomer
relatively simple substance, usually containing carbon and of low molecular mass, which can react to form a
polymer by combination with itself or with other similar molecules or substances
Note 1 to entry: To be distinguished from the term reactive monomer, which within the context of unsaturated
polyester/vinyl ester is defined as a substance with unsaturated groups which can undergo cross-linking reactions with the
unsaturated polymers through the curing reaction.
3.11
resin
the uncured liquid material that is used as matrices to bind together the
reinforcement materials in a fibre-reinforced composite product
3.12
styrene
colourless liquid produced from the catalytic dehydrogenation of ethylbenzene which is easily polymerized by
exposure to light, heat or a peroxide initiator
Note 1 to entry: The main reactive monomer used in unsaturated polyester/vinyl ester materials.
3.13
unsaturated polyester
thermosetting resins of polyester molecules, dissolved in a reactive monomer (e.g. styrene) capable of
copolymerisation with the polyester molecules
Note 1 to entry: The polyester molecules are condensation products of polyols (e.g. ethylene glycol, dipropylene
glycol, glycerol) and saturated/unsaturated difunctional carboxylic acids/anhydrides (e.g. terephthalic acid, phthalic
anhydride, fumaric acid, maleic anhydride) and/or cyclic unsaturated hydrocarbons (e.g. dicyclopentadiene).
Note 2 to entry: At least one of the acids/anhydrids is unsaturated (usually maleic anhydride/fumaric acid is used).
3.14
vinyl ester resins
thermosetting resins of vinyl ester molecules, dissolved in a reactive monomer (e.g. styrene) capable of
copolymerisation with the vinyl ester molecules
Note 1 to entry: The vinyl ester is a product of the esterification reaction of any epoxy resin (e.g. Novolac, Bisphenol A
epoxy) with an unsaturated monocarboxylic acid (e.g. methacrylic acid).
3.15
viscosity
measure of the resistance to flow due to internal friction when one layer of fluid is caused to move in
relationship to another layer
Note 1 to entry: In the context of thermosetting resins for the FRP (Fibre-Reinforced Plastic) industry, viscosity is one
of the important parameters that express the ability of a resin to flow in reinforcements and release entrapped air often
formed during the application a production process.
3.16
water absorption
moisture absorption
amount of water absorbed by a material under specified test conditions
Note 1 to entry: The conditions may be immersion in water or exposure to a humid atmosphere, in the latter case the
process is also referred to as water vapour absorption.
[SOURCE: EN ISO 472:2013, 2.1246]
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SIST EN 16245-2:2013
EN 16245-2:2013 (E)
4 Content of a declaration
A declaration for the resin, curing system, additive and modifier shall consist of information according to
EN 16245-1:2013, Clause 5 and Clause 5 of this standard.
5 Specific declaration requirements
5.1 General
The specific requirements for resins, curing systems, additives and modifiers are given below.
All declaration requirements, i.e. the general information according to EN 16245-1 and the specific declaration
requirements according to this part (i.e. EN 16245-2), and application dependant requirements as agreed
between manufacturer/supplier and customer, shall be declared by the supplier as information to the
customer. The following also apply:
if the property given has reference to a test method standard or test method, this test method standard or
test method shall be used;
the values given shall be in accordance with the test method standard given;
if the test environment is not clearly stated in the specific test method standard, the standard atmosphere
conditioning and testing shall be carried out in accordance with EN ISO 291;
the manufacturer shall be responsible for the performance and results of all tests required for the
declaration;
the declaration is for the delivered material and not for its constituents.
5.2 Declaration for resin
5.2.1 Declaration for unsaturated polyester and vinyl ester resin
5.2.1.1 Properties of liquid resin as delivered to customer
The specific declaration requirements for liquid resin are listed below. The declaration including tolerances
shall be given in accordance with the test method standards stated in Table 1 and Table 2.
The following specific declaration requirements a) to f) apply for all liquid resins independent of application:
a) identification (name/number/code used by the manufacturer for identification purposes);
3
b) density [kg/m ];
c) viscosity [mPa·s] (cP):
1) The supplier will define and declare which standard is to be used.
d) acid number [mg KOH/g];
e) non-volatile content [wt.%];
NOTE Defines the amount of solid content from which styrene content in the material can be calculated.
f) flash point [°C].
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SIST EN 16245-2:2013
EN 16245-2:2013 (E)
The following additional declaration requirements g) to l) apply for liquid resin for specific application:
g) gel time [min] [s]: defines the gel time of the resin at a given temperature and for a given curing system.
To be given as the arithmetic mean value of at least two tests that are both within 10 % of their mean
value, including tolerances;
h) reactivity [min or s] and [°C];
i) maximum recommended laminating thickness [mm]:
1) Am
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