Safety of packaging machines - Part 5: Wrapping machines

This European Standard applies to the following groups of machines:
- wrapping machines which partially wrap products (see Figures 1-4)
- wrapping machines which form a complete wrap without sealing (see Figures 5-7)
- wrapping machines which form a complete wrap with sealing (see Figures 8-14)
- shrinking equipment which is connected to wrapping machines covered by this standard (see Figures 15-16)
The individual machines are described in 3.2 of this standard.
This European Standard deals with safety requirements for machine design, construction, installation, commissioning, operation, adjustment, maintenance and cleaning of wrapping machines.
The extent to which hazards, hazardous situations and events are covered are indicated in Clause 4 of this document.
Exclusions:
This standard is not applicable to larger examples of wrapping machines designed to handle products higher than 400 mm and wider than 400 mm. These machines are covered by EN 415-6.
This document is not applicable to wrapping machines which are manufactured before the date of publication of this document by CEN.
This standard does not consider the following hazards:
·   Use of wrapping machines in potentially explosive atmospheres;
·   Health, safety or hygiene hazards associated with the products that may be handled by the machines but does include general advice on this subject;
·   Hazards that may be associated with electromagnetic emissions from wrapping machines;
·   Hazards that may be associated with decommissioning wrapping machines.

Sicherheit von Verpackungsmaschinen - Teil 5: Einschlagmaschinen

Diese Europäische Norm behandelt folgende Maschinengruppen:
-   Teil-Einschlagmaschinen (siehe Bilder 1 bis 4);
-   Voll-Einschlagmaschinen ohne Siegelung (siehe Bilder 5 bis 7);
-   Voll-Einschlagmaschinen mit Siegelung (siehe Bilder 8 bis 14);
-   Schrumpfeinrichtungen, die an in dieser Norm behandelte Einschlagmaschinen angeschlossen sind (siehe Bilder 15 und 16).
Die einzelnen Maschinenarten werden in 3.2 dieser Norm beschrieben.
Diese Norm beschreibt Sicherheitsanforderungen für Konstruktion, Bau, Installation, Inbetriebnahme, Betrieb, Einstellung, Instandhaltung und Reinigung von Einschlagmaschinen.
Der Umfang der behandelten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse sind in Abschnitt 4 dieses Dokuments angegeben.
Ausnahmen:
Diese Norm gilt nicht für größere Ausführungen von Einschlagmaschinen, die für Produkte von mehr als 400 mm Höhe und mehr als 400 mm Breite ausgelegt sind. Diese Maschinen fallen in den Anwendungsbereich der EN 415-6.
Dieses Dokument gilt nicht für Einschlagmaschinen, die hergestellt wurden, bevor dieses Dokument durch CEN veröffentlicht wurde.
Diese Norm ist nicht anwendbar auf folgende Gefährdungen:
-   Den Einsatz von Einschlagmaschinen in explosionsgefährdeten Atmosphären;
-   Gefährdungen für Gesundheit, Sicherheit oder Hygiene, die sich durch die Produkte ergeben, die von den Maschinen verarbeitet werden. Jedoch werden allgemeine Hinweise zu diesem Thema gegeben;
-   Gefährdungen durch elektromagnetische Emissionen von Einschlagmaschinen;
-   Gefährdungen, die sich bei der Außerbetriebnahme von Einschlagmaschinen ergeben können.

Sécurité des machines d'emballage - Partie 5 : Fardeleuses/enveloppeuses

La présente Norme européenne s’applique aux groupes de machines suivants :
- fardeleuses partielles (voir Figures 1-4) ;
- enveloppeuses totales sans scellage (voir Figures 5-7) ;
- fardeleuses/enveloppeuses totales avec scellage (voir Figures 8-14) ;
- équipement de rétreint connecté a des fardeleuses/enveloppeuses couvertes par la présente norme
(voir Figures 15-16).
Chaque machine est décrite au 3.2 de la présente norme.
La présente Norme européenne traite des prescriptions de sécurité pour la conception, la construction,
l’installation, la mise en service, le fonctionnement, la mise au point, la maintenance et le nettoyage des
fardeleuses/enveloppeuses.
L'étendue des phénomenes dangereux, situations et évenements dangereux couverts est indiquée a
l’Article 4 du présent document.
Exclusions :
La présente norme ne s'applique pas aux fardeleuses/enveloppeuses de plus grande taille, conçues pour des
produits mesurant plus de 400 mm de haut et plus de 400 mm de large. Ces machines sont couvertes par
l'EN 415-6.
Le présent document ne s'applique pas aux fardeleuses/enveloppeuses qui sont fabriqués avant la date de
publication du présent document par le CEN.
La présente norme ne prend pas en considération les phénomenes dangereux suivants :
- l’utilisation de fardeleuses/enveloppeuses dans une atmosphere potentiellement explosive ;
- les phénomenes dangereux concernant la santé, la sécurité ou l’hygiene associés aux produits qui
peuvent etre manipulés par les machines, mais des conseils d'ordre général sur ce sujet sont inclus ;
- les phénomenes dangereux qui peuvent etre associés aux émissions électromagnétiques provenant
des fardeleuses/enveloppeuses ;
- les phénomenes dangereux qui peuvent etre associés a la mise hors service des
fardeleuses/enveloppeuses.

Pakirne naprave – Varnost pakirnih naprav – 5. del: Zavijalni stroji

General Information

Status
Withdrawn
Publication Date
30-Sep-2006
Withdrawal Date
19-Jan-2010
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
08-Jan-2010
Due Date
31-Jan-2010
Completion Date
20-Jan-2010

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Safety of packaging machines - Part 5: Wrapping machinesPakirne naprave – Varnost pakirnih naprav – 5. del: Zavijalni strojiSécurité des machines d'emballage - Partie 5 : Fardeleuses/enveloppeusesSicherheit von Verpackungsmaschinen - Teil 5: EinschlagmaschinenTa slovenski standard je istoveten z:EN 415-5:2006SIST EN 415-5:2006en55.200Pakirni strojiPackaging machineryICS:SLOVENSKI
STANDARDSIST EN 415-5:200601-oktober-2006







EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 415-5June 2006ICS 55.200 English VersionSafety of packaging machines - Part 5: Wrapping machinesSécurité des machines d'emballage - Partie 5 :Fardeleuses/enveloppeusesSicherheit von Verpackungsmaschinen - Teil 5:EinschlagmaschinenThis European Standard was approved by CEN on 23 March 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2006 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 415-5:2006: E



EN 415-5:2006 (E) 2 Contents Foreword.7 Introduction.8 1 Scope.9 2 Normative references.9 3 Terms and definitions.12 3.1 Definition of terms.12 3.2 Description of wrapping machines.14 3.2.1 Banding machine.14 3.2.2 Sleeve wrapping machine.15 3.2.3 Stretch banding machine (incorporating stretch film banding machine).16 3.2.4 Spiral wrapping machine (incorporating film bundling machine).17 3.2.5 Fold wrapping machine.18 3.2.6 Extruded product wrapping machine.19 3.2.7 Twist wrapping machine.20 3.2.8 Over-wrapping machine.21 3.2.9 Roll wrapping machine.22 3.2.10 Foil and band wrapping machine.23 3.2.11 Pleat wrapping machine.24 3.2.12 Stretch film wrapping machine.25 3.2.13 L-sealing machine.26 3.2.14 Skin packaging machine.28 3.2.15 Shrink tunnel.28 3.2.16 Hot water dip tank.29 4 Hazards on wrapping machines.30 4.1 General.30 4.2 General wrapping machine hazards.30 4.2.1 Mechanical hazards.31 4.2.2 Electrical hazards.31 4.2.3 Thermal hazards.32 4.2.4 Noise.32 4.2.5 Hazards from products and materials.32 4.2.6 Hazards due to neglecting ergonomic principles.33 4.2.7 Hazards caused by failures.33 4.2.8 Hazards due to neglecting hygienic design principles.34 4.2.9 Hazards from mechanism used on most wrapping machines.34 4.3 Hazards associated with a banding machine.35 4.3.1 Product feed.35 4.3.2 Handles and hand wheels.35 4.3.3 Reel unwind mechanism.35 4.3.4 Discharge mechanism.37 4.4 Hazards associated with a sleeve wrapping machine and a stretch banding machine.37 4.4.1 Product feed.37 4.4.2 Handles and hand-wheels.37 4.4.3 Reel unwind mechanism.37 4.4.4 Tray erecting mechanism.38 4.4.5 Hot melt adhesive equipment.38 4.4.6 Discharge mechanism.38 4.4.7 Shrink tunnel.38 4.5 Hazards associated with spiral wrapping machines.38



EN 415-5:2006 (E) 3 4.5.1 Product feed.38 4.5.2 Wrapping head.38 4.5.3 Product discharge.38 4.5.4 Ergonomics.38 4.6 Hazards associated with fold wrapping machines.39 4.6.1 Product feed.39 4.6.2 Handles and hand-wheels.39 4.6.3 Reel unwind mechanisms.39 4.6.4 Discharge mechanism.39 4.7 Hazards associated with extruded product wrapping machines.40 4.7.1 Product feed.40 4.7.2 Handles and hand-wheels.40 4.7.3 Reel unwind mechanism.40 4.7.4 Discharge mechanism.40 4.8 Twist wrapping machine.40 4.8.1 Product feed.40 4.8.2 Handles and hand-wheels.41 4.8.3 Reel unwind mechanism.41 4.8.4 Discharge mechanism.41 4.9 Hazards associated with over-wrapping machine.41 4.9.1 Product feed.41 4.9.2 Handles and hand-wheels.42 4.9.3 Tear tape application group.42 4.9.4 Reel unwind mechanism.42 4.9.5 Discharge mechanism.42 4.10 Hazards associated with roll wrapping machines.43 4.10.1 Product feed.43 4.10.2 Handles and hand-wheels.43 4.10.3 Reel unwind mechanism.43 4.10.4 Discharge mechanism.43 4.11 Hazards associated with foil and band wrapping machines and pleat wrapping machines.43 4.11.1 Product feed.43 4.11.2 Handles and hand-wheels.44 4.11.3 Reel unwind mechanism.44 4.11.4 Discharge mechanism.44 4.12 Hazards associated with stretch film wrapping machines.44 4.12.1 Product feed.44 4.12.2 Reel unwind mechanism.45 4.12.3 Product discharge mechanism.45 4.13 Hazards associated with L-sealing machine.45 4.13.1 Semiautomatic machine.45 4.13.2 Fully automatic machine.45 4.14 Hazards associated with skin packaging machines.46 4.14.1 Product feed.46 4.14.2 Product discharge.46 4.14.3 Stability of the machine.46 4.14.4 Ergonomics.46 4.15 Hazards associated with a shrink tunnel and hot water dip tank.46 4.15.1 Product transfer system.46 4.15.2 Thermal hazards.46 4.15.3 Hazards generated by products.46 4.15.4 Product discharge.47 5 Safety requirements for wrapping machines.47 5.1 General.47 5.2 General requirements for wrapping machines.47 5.2.1 Requirement to eliminate mechanical hazards.47



EN 415-5:2006 (E) 4 5.2.2 Electrical requirements.52 5.2.3 Thermal hazards.54 5.2.4 Noise reduction.55 5.2.5 Measures to control hazards generated by products and materials.56 5.2.6 Ergonomic design principles.57 5.2.7 Requirements to prevent hazards caused by failures.57 5.2.8 Hygienic design requirements.59 5.2.9 Requirements for mechanisms used on most wrapping machines.60 5.3 Safety requirements for a banding machine.62 5.3.1 General.62 5.3.2 Products feed.62 5.3.3 Handles and hand wheels.62 5.3.4 Reel unwind mechanism.63 5.3.5 Discharge mechanism.65 5.4 Safety requirements for a sleeve wrapping machine and a stretch banding machine.65 5.4.1 General.65 5.4.2 Product feed.66 5.4.3 Handles and hand wheels.66 5.4.4 Reel unwind mechanism.66 5.4.5 Tray erecting mechanism.66 5.4.6 Hot melt adhesive equipment.66 5.4.7 Conveyor discharge.67 5.4.8 Shrink tunnel.67 5.5 Safety requirements for a spiral wrapping machine.67 5.5.1 General.67 5.5.2 Product feed.67 5.5.3 Wrapping head.67 5.5.4 Product discharge mechanism.67 5.5.5 Ergonomics.67 5.6 Safety requirements for a fold wrapping machine.68 5.6.1 General.68 5.6.2 Product feed.68 5.6.3 Handles and hand wheels.68 5.6.4 Reel unwind mechanism.68 5.6.5 Discharge mechanism.68 5.7 Safety requirements for an extruded product wrapping machine.68 5.7.1 General.68 5.7.2 Product feed.69 5.7.3 Handles and hand wheels.69 5.7.4 Reel unwind mechanism.69 5.7.5 Discharge mechanism.69 5.8 Safety requirements for a twist wrapping machine.69 5.8.1 General.69 5.8.2 Product feed.69 5.8.3 Handles and hand wheels.70 5.8.4 Reel unwind mechanism.70 5.8.5 Discharge mechanism.70 5.8.6 Noise reduction.70 5.9 Safety requirements for an over-wrapping machine.71 5.9.1 General.71 5.9.2 Product feed.71 5.9.3 Handles and hand wheels.71 5.9.4 Tear tape application group.71 5.9.5 Reel unwind mechanism.71 5.9.6 Discharge mechanism.71 5.10 Safety requirements for a roll wrapping machine.72 5.10.1 General.72 5.10.2 Product feed.72 5.10.3 Handles and hand wheels.72



EN 415-5:2006 (E) 5 5.10.4 Reel unwind mechanism.72 5.10.5 Discharge mechanism.72 5.11 Safety requirements for a foil and band wrapping and a pleat wrapping machine.73 5.11.1 General.73 5.11.2 Product feed.73 5.11.3 Handles and hand wheels.73 5.11.4 Reel unwind mechanism.73 5.11.5 Discharge mechanism.73 5.12 Safety requirements for a stretch film wrapping machine.74 5.12.1 General.74 5.12.2 Product feed.74 5.12.3 Product pushing and elevating devices.74 5.12.4 Reel unwind mechanism.74 5.12.5 Product discharge mechanism.74 5.13 Safety requirements for an L-sealing machine.75 5.13.1 General.
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