SIST EN 415-10:2014

Safety of packaging machines - Part 10: General Requirements

EN 415-10 gives general requirements for packaging machines which are defined in the scope of EN 415-1 or are in the scope of another relevant machine specific part of EN 415. When used together with a relevant machine specific part of EN 415, it gives the requirements for that specific type of machine. This document deals with safety requirements and their verification for design, construction, installation, commissioning, operation, adjustment, maintenance and cleaning of packaging machines when used as intended and under the conditions of misuse foreseeable by a manufacturer. The extent to which hazards, hazardous situations and events are covered is indicated in Clause 4. The hazards on a specific machine can vary depending on its working principle; the type, size and mass of the product; the packaging material; auxiliary equipment attached to the machine and the environment in which the machine is used. If the machine presents hazards that are not dealt with in this standard, the manufacturer should assess these hazards by using the principles detailed in EN ISO 12100:2010. Such deviations or additions are outside the scope of this standard. Exclusions This European Standard is not applicable to the following: - machines that were manufactured before the date of publication of this document by CEN. This standard does not consider the following: - the risk resulting from the use of machines in public accessed areas. NOTE For machines used in public accessed areas different or additional requirements can apply. It is the responsibility of the manufacturer to identify such additional risks, which are outside the scope of this standard or such deviating risks which arise from this specific use, and provide suitable protective measures in accordance with EN ISO 12100. - the use of packaging machines in potentially explosive atmospheres; - specific health, safety or hygiene hazards associated with the products that may be handled by the machines, but does include general advice on this subject; - hazards that may be associated with decommissioning packaging machines.

Sicherheit von Verpackungsmaschinen - Teil 10: Allgemeine Anforderungen

Diese Europäische Norm enthält allgemeine Anforderungen an Verpackungsmaschinen, die im Anwendungs-bereich von EN 415-1 oder im Anwendungsbereich eines anderen maschinenspezifischen Teils von EN 415 festgelegt sind. Bei der gemeinsamen Anwendung mit einem entsprechenden maschinenspezifischen Teil von EN 415 liefert sie Anforderungen für diese bestimmte Maschinenart.
Das vorliegende Dokument beschreibt Sicherheitsanforderungen und deren Nachweis hinsichtlich Gestaltung, Konstruktion, Installation, Inbetriebnahme, Betrieb, Einstellungen, Wartung und Reinigung von Verpackungs-maschinen, wenn sie bestimmungsgemäß und unter vom Hersteller vorhersehbaren Bedingungen der Fehl-anwendung verwendet werden.
Der Umfang, in dem Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse behandelt werden, ist in Abschnitt 4 dargelegt.
Die Gefährdungen an einer spezifischen Maschine können in Abhängigkeit von ihrer Funktionsweise, von Typ, Größe und Masse des Produktes, vom Packstoff, von an der Maschine angebrachtem Zubehör sowie von der Umgebung, in der die Maschine verwendet wird, variieren. Weist die Maschine Gefährdungen auf, die in der vorliegenden Norm nicht behandelt werden, sollte der Hersteller diese Gefährdungen anhand der in EN ISO 12100:2010 beschriebenen Grundsätze beurteilen. Derartige Abweichungen und Ergänzungen fallen nicht in den Anwendungsbereich der vorliegenden Norm.
Ausnahmen
Diese Europäische Norm gilt nicht für Folgendes:
- Maschinen, die vor dem Datum der Veröffentlichung dieses Dokuments durch CEN hergestellt wurden.
Diese Norm behandelt nicht Folgendes:
- das Risiko, das sich durch die Verwendung der Maschinen in öffentlich zugänglichen Bereichen ergibt;
ANMERKUNG Für Maschinen, die in öffentlich zugänglichen Bereichen verwendet werden, können andere oder zusätzliche Anforderungen gelten. Es ist die Verantwortlichkeit des Herstellers, diese zusätzlichen Risiken, die nicht in den Anwendungsbereich dieser Norm fallen oder solche abweichenden Risiken, die sich aus spezifischen Anwendungen ergeben, zu ermitteln und geeignete Schutzmaßnahmen nach EN ISO 12100 zur Verfügung zu stellen.
- die Verwendung von Verpackungsmaschinen in explosionsfähigen Atmosphären;
- spezifische Gefährdungen für Gesundheit, Sicherheit oder Hygiene im Zusammenhang mit den Produkten, die möglicherweise auf den Maschinen verarbeitet werden, allerdings sind allgemeine Hinweise dazu angegeben;
- Gefährdungen, die mit der Außerbetriebnahme von Verpackungsmaschinen zusammenhängen können.

Sécurité des machines d'emballage - Partie 10: Exigences générales

Le présent document s’applique aux groupes de machines suivants :
-   machines d’emballage destinées à être utilisées dans les environnements de travail et par les opérateurs mentionnés dans l’EN 415-1.
Le présent document s’applique si les machines ou les phénomènes dangereux ne sont pas traités par des normes plus spécifiques de la série EN 415 ou si ces normes font référence au présent document.
NOTE 1   Des exigences différentes ou supplémentaires peuvent s’appliquer aux machines utilisées dans les zones accessibles au public. Il convient que le fabricant procède à une appréciation du risque supplémentaire.
Le présent document traite des exigences de sécurité s’appliquant à la conception, la construction, l’installation, la mise en service, le fonctionnement, le réglage, la maintenance et le nettoyage des machines d’emballage.
L’étendue des phénomènes, situations et événements dangereux couverts est indiquée à l’Article 4.
NOTE 2   Les phénomènes dangereux d’une machine spécifique peuvent varier en fonction de son principe de fonctionnement, du type, des dimensions et de la masse du produit, du matériau d’emballage, des équipements auxiliaires fixés à la machine et de l’environnement dans lequel la machine est utilisée. Si la machine est le siège de phénomènes dangereux qui ne sont pas traités dans cette norme, il convient que le fabricant les évalue selon les principes détaillés dans l’EN ISO 14121-1.
Exclusions
La présente norme ne s’applique pas aux machines suivantes :
-   machines fabriquées avant la date de publication du présent document par le CEN.
La présente norme ne traite pas des phénomènes dangereux suivants :
-   l’utilisation de machines d’emballage dans des atmosphères explosibles ;
-   les phénomènes dangereux concernant la santé, la sécurité ou l’hygiène associés aux produits pouvant être manipulés par les machines ; toutefois, des conseils d’ordre général sont inclus à ce sujet ;
-   les phénomènes dangereux pouvant être associés aux émissions électromagnétiques provenant des machines d’emballage ;
-   les phénomènes dangereux pouvant être associés à la mise hors service des machines d’emballage.

Pakirne naprave - Varnost pakirnih naprav - 10. del: Splošne zahteve

Standard EN 415-10 navaja splošne zahteve za pakirne naprave, določene v predmetu standarda EN 415-1 ali v predmetu drugega ustreznega dela standarda EN 415, ki velja za posamezno napravo. Kadar se ta standard uporablja skupaj z ustreznim delom standarda EN 415, ki velja za posamezno napravo, določa zahteve za posamezno vrsto naprave. Ta dokument obravnava varnostne zahteve in njihovo preverjanje za projektiranje, konstruiranje, nameščanje, začetek uporabe, delovanje, prilagajanje, vzdrževanje in čiščenje pakirnih naprav, kadar se uporabljajo v skladu z njihovim namenom in pod pogoji pričakovane nepravilne uporabe, ki jih določa proizvajalec. V točki 4 je naveden obseg, v okviru katerega so vključena tveganja, nevarne razmere in nevarni dogodki. Tveganja pri posamezni napravi se lahko razlikujejo glede na njene načine delovanja, vrsto, velikost in težo izdelka, embalažo, pomožno opremo, nameščeno na napravo, in okolje, v katerem se naprava uporablja. Če naprava predstavlja tveganja, ki niso obravnavana v tem standardu, je priporočljivo, da proizvajalec ta tveganja oceni na podlagi načel, podrobneje opisanih v standardu EN ISO 12100: 2010. Tovrstna odstopanja ali dodatki ne spadajo na področje uporabe tega standarda. Izvzetja Ta evropski standard se ne uporablja za: – naprave, ki so bile izdelane, preden je CEN izdal ta dokument. Ta evropski standard ne upošteva naslednjega: – tveganja, ki je posledica uporabe naprav na javno dostopnih krajih. OPOMBA: za naprave, uporabljene na javno dostopnih krajih, morda veljajo druge ali dodatne zahteve. Proizvajalec je dolžan opredeliti tovrstna dodatna tveganja, ki ne spadajo na področje uporabe tega standarda, ali tovrstna odstopajoča tveganja, ki so posledica tovrstne posebne uporabe, in je dolžan zagotoviti zaščitne ukrepe v skladu s standardom EN ISO 12100. – uporaba pakirnih naprav v potencialno eksplozivnih ozračjih, –posebna tveganja za zdravje, varnost ali higieno, povezana z izdelki, s katerimi naprave lahko ravnajo, vendar vsebuje tudi splošne nasvete o tej temi, – tveganja, ki so lahko povezana s prenehanjem uporabe pakirnih naprav.

General Information

• Status: Published
• Public Enquiry End Date: 09-Dec-2011
• Publication Date: 08-Jun-2014
• ICS: 55.200 - Packaging machinery
• Technical Committee: DTN - Lift and transport appliances
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 29-May-2014
• Due Date: 03-Aug-2014
• Completion Date: 09-Jun-2014
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Ref Project: EN 415-10:2014 - Safety of packaging machines - Part 10: General Requirements

Standards Content (Sample)

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Pakirne naprave - Varnost pakirnih naprav - 10. del: Splošne zahteveSicherheit von Verpackungsmaschinen - Teil 10: Allgemeine AnforderungenSécurité des machines d'emballage - Partie 10: Exigences généralesSafety of packaging machines - Part 10: General Requirements55.200Pakirni strojiPackaging machineryICS:Ta slovenski standard je istoveten z:EN 415-10:2014SIST EN 415-10:2014en,fr,de01-julij-2014SIST EN 415-10:2014SLOVENSKI
STANDARD



SIST EN 415-10:2014



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 415-10
January 2014 ICS 55.200 English Version
Safety of packaging machines - Part 10: General Requirements Sécurité des machines d'emballage - Partie 10: Prescriptions générales
Sicherheit von Verpackungsmaschinen - Teil 10: Allgemeine Anforderungen This European Standard was approved by CEN on 12 October 2013.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 415-10:2014 ESIST EN 415-10:2014



EN 415-10:2014 (E) 2 Contents
Page
Foreword .5 Introduction .6 1 Scope .7 2 Normative references .7 3 Terms and definitions . 10 4 List of significant hazards . 11 4.1 General . 11 4.2 Mechanical hazards . 12 4.2.1 Moving parts . 12 4.2.2 Slip, trip and fall hazards . 12 4.2.3 Loss of stability . 12 4.2.4 Hazards from guards . 12 4.3 Pneumatic and hydraulic equipment . 12 4.4 Hazards from electrical equipment . 13 4.5 Hazards from electrostatic phenomena . 13 4.6 Thermal hazards . 13 4.6.1 Hot Surfaces . 13 4.6.2 Cold surfaces . 13 4.7 Noise . 13 4.8 Radiation . 13 4.9 Hazards from products and materials . 14 4.9.1 Hazards generated by products . 14 4.9.2 Hazards generated by packaging materials . 14 4.10 Hazards due to neglecting ergonomic principles . 15 4.11 Hazards due to neglecting hygienic design principles. 15 4.12 Hazards caused by failures . 15 4.12.1 General . 15 4.12.2 Failure of power supplies . 15 4.12.3 Failure of safety related parts of control systems . 16 4.12.4 Failure of electronic drive systems. 16 4.13 Hazards caused by the presence of stored energy. 16 4.14 Hazards due to remote diagnostics or control . 16 4.15 Reasonably foreseeable misuse . 16 4.16 Hazards from specific elements or processes of packaging machines . 17 4.16.1 Cutting devices . 17 4.16.2 Sealing devices . 17 4.16.3 Film reel unwind mechanisms . 18 4.16.4 Conveyors . 18 4.16.5 Handles and hand-wheels . 20 4.16.6 Size or product changing . 20 4.16.7 Hot melt adhesive equipment . 21 4.16.8 Modified atmosphere packaging . 21 5 Safety requirements and/or protective measures . 21 5.1 General . 21 5.2 Requirements to minimize mechanical risks . 22 5.2.1 Protective measures against risks from moving parts . 22 5.2.2 Requirements to prevent slip, trip and fall hazards . 52 5.2.3 Stability of machines . 52 SIST EN 415-10:2014



EN 415-10:2014 (E) 3 5.2.4 Prevention of hazards from movable guards . 53 5.3 Supply disconnecting (isolating) device . 53 5.4 Pneumatic and hydraulic equipment . 53 5.5 Electrical equipment . 54 5.5.1 General . 54 5.5.2 Protection against electric shock . 54 5.5.3 Degree of protection . 54 5.6 Electrostatic phenomena . 54 5.7 Thermal hazards . 55 5.7.1 Hot surfaces . 55 5.7.2 Cold surfaces . 55 5.8 Noise reduction . 55 5.9 Radiation . 56 5.9.1 General . 56 5.9.2 Laser radiation . 56 5.10 Measures to control hazards generated by products, substances and materials . 57 5.10.1 Measures to control hazards generated by substances . 57 5.10.2 Measures to control hazards generated by products . 57 5.10.3 Measures to control hazards generated by packaging materials . 59 5.11 Ergonomic design principles . 60 5.11.1 Operating the machine . 60 5.11.2 Operator interface and machine mounted control devices . 60 5.11.3 Handling machine parts . 60 5.11.4 Loading packaging materials . 60 5.11.5 Loading products or unloading packages . 61 5.11.6 Size or product changes . 61 5.11.7 Cleaning the machine . 61 5.11.8 Maintenance . 61 5.11.9 Moving the machine . 61 5.11.10 Lighting. 62 5.12 Hygienic design requirements . 62 5.13 Failures of power supplies . 62 5.14 Control functions . 63 5.14.1 General . 63 5.14.2 Normal stop . 63 5.14.3 Safety related stop functions . 63 5.14.4 Operational stop . 63 5.14.5 Emergency stop and emergency switching off . 63 5.14.6 Safety related stops of variable speed electrical power drive systems . 64 5.14.7 Stopping time . 65 5.15 Failures of safety related parts of control systems . 65 5.16 Prevention of unexpected start up . 65 5.16.1 General . 65 5.16.2 Requirements for machines where whole body access is possible . 65 5.16.3 Operations with open guards . 66 5.17 Stored energy . 67 5.18 Requirements for remote diagnostics or control . 67 5.19 Reasonably foreseeable misuse . 68 5.20 Requirements for specific elements or processes of packaging machines . 68 5.20.1 Cutting devices . 68 5.20.2 Sealing devices . 69 5.20.3 Film reel unwind mechanisms . 69 5.20.4 Conveyors . 69 5.20.5 Handles and hand-wheels . 72 5.20.6 Size or product changing . 72 5.20.7 Hot melt adhesive equipment . 73 5.20.8 Modified atmosphere packaging . 74 6 Verification of safety requirements and measures . 74 SIST EN 415-10:2014



EN 415-10:2014 (E) 4 6.1 General . 74 6.2 Visual inspections with the machine stopped . 75 6.2.1 Mechanical parts . 75 6.2.2 Pneumatic systems . 75 6.2.3 Hydraulic systems . 75 6.2.4 Electrical systems. 75 6.2.5 Guards . 75 6.2.6 Design requirements . 75 6.2.7 Marking and warning signs . 75 6.3 Measurements with the machine stopped . 75 6.3.1 Guards . 75 6.3.2 Electrical testing . 75 6.4 Visual inspections with the machine running . 76 6.4.1 Guards . 76 6.4.2 Safety related functions . 76 6.4.3 Dissipation of stored energy . 76 6.5 Measurements or tests with the machine running . 76 6.5.1 Electrical testing . 76 6.5.2 Measurement of noise emission . 76 6.5.3 Temperature . 76 6.6 Verification procedures . 76 7 Information . 78 7.1 General . 78 7.2 Marking . 78 7.3 Signals and warning signs . 78 7.3.1 General . 78 7.3.2 Prohibition sign “Do not reach in”. 79 7.3.3 Prohibition sign “No access” . 79 7.3.4 Warning sign “Hot surface” . 80 7.3.5 Warning sign “Warning; Low temperature/freezing conditions” . 80 7.3.6 Warning signs indicating radiation hazards . 81 7.3.7 Prohibition sign “Access prohibited for persons with implantable medical devices” . 83 7.4 Instructions . 83 7.4.1 General . 83 7.4.2 All packaging machines . 84 7.4.3 Machines for use with foodstuffs or pharmaceuticals . 85 7.4.4 Machines for handling hazardous products . 85 7.4.5 Machines with hot or cold surfaces . 85 7.4.6 Machines incorporating hot melt and other adhesive systems . 85 7.4.7 Information on stability of the machine. 85 7.4.8 Machines incorporating lifting equipment . 86 7.4.9 Assemblies of machines . 86 Annex A (informative)
Evaluation of energy or force . 87 Annex B (informative)
Maximum values for inherently safe design . 88 Annex ZA (informative)
Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC . 89 Bibliography . 92
SIST EN 415-10:2014



EN 415-10:2014 (E) 5 Foreword This document (EN 415-10:2014) has been prepared by Technical Committee CEN/TC 146 “Packaging machines - Safety”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2014, and conflicting national standards shall be withdrawn at the latest by July 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This standard is part of a series of standards comprising the following parts: — EN 415-1, Packaging machines safety — Part 1: Terminology and classification of packaging machines and associated equipment; — EN 415-2, Packaging machines safety — Part 2: Pre-formed rigid container packaging machines; — EN 415-3, Safety of packaging machines — Part 3: Form, fill and seal machines; — EN 415-4, Safety of packaging machines — Part 4: Palletizers and depalletizers; — EN 415-5, Safety of packaging machines — Part 5: Wrapping machines; — EN 415-6, Safety of packaging machines — Part 6: Pallet wrapping machines; — EN 415-7, Safety of packaging machines — Part 7: Group and secondary packaging machines; — EN 415-8, Safety of packaging machines — Part 8: Strapping machines; — EN 415-9, Safety of packaging machines — Part 9: Noise measurement methods for packaging machines, packaging lines and associated equipment, grade of accuracy 2 and 3; — EN 415-10, Safety of packaging machines — Part 10: General requirements (the present document). According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 415-10:2014



EN 415-10:2014 (E) 6 Introduction Packaging machines are used extensively in Europe in an increasingly wide range of industries. They contain several significant hazards that have the potential to cause serious injury. This document is a Type C standard as defined in the Introduction of EN ISO 12100:2010. The requirements of the machine specific parts of EN 415 take precedence over the requirements of
EN 415-10. The requirements of the machine specific parts of EN 415 may supplement or modify the corresponding clauses of EN 415-10. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this standard. When provisions of this Type C standard are different from those, which are stated in Type A or B standards, the provisions of this Type C standard take precedence. SIST EN 415-10:2014



EN 415-10:2014 (E) 7 1 Scope This European Standard gives general requirements for packaging machines which are defined in the scope of EN 415-1 or are in the scope of another relevant machine specific part of EN 415. When used together with a relevant machine specific part of EN 415, it gives the requirements for that specific type of machine. This document deals with safety requirements and their verification for design, construction, installation, commissioning, operation, adjustment, maintenance and cleaning of packaging machines when used as intended and under the conditions of misuse foreseeable by a manufacturer. The extent to which hazards, hazardous situations and events are covered is indicated in Clause 4. The hazards on a specific machine can vary depending on its working principle; the type, size and mass of the product; the packaging material; auxiliary equipment attached to the machine and the environment in which the machine is used. If the machine presents hazards that are not dealt with in this standard, the manufacturer should assess these hazards by using the principles detailed in EN ISO 12100:2010. Such deviations or additions are outside the scope of this standard. Exclusions This European Standard is not applicable to the following: — machines that were manufactured before the date of publication of this document by CEN. This standard does not consider the following: — the risk resulting from the use of machines in public accessed areas. NOTE For machines used in public accessed areas different or additional requirements can apply. It is the responsibility of the manufacturer to identify such additional risks, which are outside the scope of this standard or such devia
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