SC 61D - Appliances for air-conditioning for household and similar purposes

IEC TS 63542:2024 applies to refrigerant detection systems for use in appliances complying with a relevant standard of the IEC 60335 series using flammable refrigerants.
Relevant standards of the IEC 60335-series include:
– IEC 60335-2-40, Household and similar electrical appliances – Safety – Part 2-40: Particular requirements for electrical heat pumps, air-conditioners and dehumidifiers
– IEC 60335-2-89, Household and similar electrical appliances – Safety – Part 2-89: Particular requirements for commercial refrigerating appliances and ice-makers with an incorporated or remote refrigerant unit or motor-compressor
– IEC 60335-2-104, Household and similar electrical appliances – Safety – Part 2-104: Particular requirements for appliances to recover and/or recycle refrigerant from air conditioning and refrigeration equipment
– IEC 60335-2-118, Household and similar electrical appliances – Safety – Part 2-118: Particular requirements for professional ice-cream makers
This document does not take into account refrigerants other than group A2L, A2 and A3 as defined by ISO 817.

IEC 60335-2-40:2022 deals with the safety of electric heat pumps, sanitary hot water heat pumps and air conditioners, incorporating motor-compressors as well as hydronic fan coils units, dehumidifiers (with or without motor-compressors), thermoelectric heat pumps and partial units. Their maximum rated voltage being not more than 300 V for single phase appliances and 600 V for multi-phase appliances. Appliances not intended for normal household use but which nevertheless can be a source of danger to the public, such as appliances intended to be used by laymen in shops, in light industry and on farms, are within the scope of this standard. The appliances referenced above can consist of one or more factory-made assemblies. If provided in more than one assembly, the separate assemblies are used together, and the requirements are based on the use of matched assemblies. This document does not take into account refrigerants other than group A1, A2L, A2 and A3 as defined by ISO 817. Flammable refrigerants are limited to those of a molar mass of more than or equal to 42 kg/kmol based on WCF (worst case formulation) as specified in ISO 817. As far as practical, this document deals with common hazards presented by appliances that are encountered in normal use and assumes that installation, servicing, decommissioning, and disposal are safely handled by competent persons and accidental release of refrigerants is avoided. However, it does not prescribe the criteria to ensure competence of persons during installation, servicing and disposal. Safety requirements during disposal are not specified in this standard. Supplementary heaters, or a provision for their separate installation, are within the scope of this standard, but only heaters which are designed as a part of the appliance package, the controls being incorporated in the appliance. Attention is drawn to the fact that
- for appliances intended to be used in vehicles or on-board ships or aircraft, additional requirements can be necessary;
- in many countries, additional requirements are specified, for example, by the national health authorities responsible for the protection of labour and the national authorities responsible for storage, transportation, building constructions and installations.
This document does not apply to
- humidifiers intended for use with heating and cooling equipment (IEC 60335-2-88);
- appliances designed exclusively for industrial processing;
- appliances intended to be used in locations where special conditions prevail, such as the presence of a corrosive or explosive atmosphere (dust, vapour or gas).
This seventh edition cancels and replaces the sixth edition published in 2018. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous edition:
- Clause 1: added thermoelectric heat pumps to the scope and increased maximum rated voltage to 300 V for single phase appliances;
- Clause 7: revised requirements for marking on the appliance and packaging, including a symbol for minimum floor area and modifying the symbol for flammable refrigerants to include the safety group per ISO 817;
- Clause 11 and Clause 19: restructured for alignment with Part 1 and added requirements for supplementary air heaters;
- Clause 13 and Clause 16: revised requirement for leakage current for stationary class I motor-operated appliances;
- Clause 21: added requirements for particle foam material and revised requirements for transport testing;
- Clause 22: removed limit on the sum of refrigerant charges for appliances with multiple refrigerating systems, and revised requirements for avoiding ignition sources, leak detection systems, safety shut-off valves, and particle foam material;
- Clause 23: added requirements to avoid contact between wires and refrigerant piping;
- Clause 24
The content of the corrigendum 1 (2024-10) has been included in this copy.

IEC 60335-2-104:2021 deals with the safety of electrical recovery and/or recycle equipment to recover and/or recycle refrigerant from air conditioning and refrigeration equipment. This applies to air-conditioning, heat-pumps and refrigeration equipment incorporating open drive or motor-compressors, their maximum rated voltages being not more than 300 V for single phase appliances and 600 V for all other equipment.
Appliances not intended for normal household use but which nevertheless may be a source of danger to the public, such as appliances intended to be used by service personnel in shops, in light industry and on farms, are within the scope of this standard.
The appliances referenced above may consist of one or more factory made assemblies. If provided in more than one assembly, the separate assemblies are to be used together, and the requirements are based on the use of matched assemblies.
This second edition cancels and replaces the first edition published in 2003. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous edition:
a) Clause 1 - The scope has been edited to reflect that "appliance" in this document means recovery and/or recycle equipment to recover and/or recycle refrigerant from air-conditioning and refrigeration equipment.
b) Clause 2 - Normative references were added.
c) Clause 3 - Some definitions were deleted, some were added.
d) Subclause 7.1 - Some markings were deleted, some were added.
e) Subclause 7.6 - Symbols were added for “read operator’s manual”, “operator’s manual; operating instructions” including coloring are placed in visible location; maximum allowable pressure markings following X MPa.
f) Subclause 19.11.4 was modified.
g) Subclause 21.1 was modified.
h) Subclause 21.2 was modified.
i) Subclause 22.102 was modified.
j) Subclause 22.104.1.1 was modified.
k) Subclause 22.104.5 was modified.
l) Subclause 22.104.10 was modified.
m) Subclause 22.104.11 was modified.
n) Subclause 22.105.1 was modified.
o) Subclause 22.107 was modified.
p) Subclause 30.2 was moved to Clause 29.
q) Annex AA was deleted and replaced with Annex AA.
r) Annex BB was deleted and replaced with former IEC 60335-2-104 Annex CC (normative) Compatibility requirements following addition to Annex BB.
s) Annex DD was deleted and replaced with Annex CC.
t) New Annex DD was added.
u) New Annex EE was added.
This part 2 is to be used in conjunction with the fifth edition of IEC 60335-1:2010 and its amendments.

IEC 60335-2-40:2018 deals with the safety of electric heat pumps, including sanitary hot water heat pumps, air conditioners, and dehumidifiers incorporating motor-compressors and hydronic fan coils units, their maximum rated voltages being not more than 250 V for single phase appliances and 600 V for all other appliances. Partial units are within the scope of this International Standard.
Appliances not intended for normal household use but which nevertheless may be a source of danger to the public, such as appliances intended to be used by laymen in shops, in light industry and on farms, are within the scope of this standard. The appliances referenced above may consist of one or more factory-made assemblies. If provided in more than one assembly, the separate assemblies are to be used together, and the requirements are based on the use of matched assemblies. This standard does not take into account refrigerants other than group A1, A2L, A2 and A3 as defined by ISO 817 classification, A2L refrigerants are limited to those of a molar mass of more than or equal to 42 kg/kmol based on WCF – Worst Case Formulation as specified in ISO 817. This standard specifies particular requirements for the use of flammable refrigerants. Unless specifications are covered by this standard, including the annexes, requirements for refrigerating safety are covered by ISO 5149. Supplementary heaters, or a provision for their separate installation, are within the scope of this standard, but only heaters which are designed as a part of the appliance package, the controls being incorporated in the appliance. For appliances intended to be used in vehicles or on board ships or aircraft, additional requirements may be necessary; for appliances subjected to pressure, additional requirements may be necessary; This standard does not apply to: humidifiers intended for use with heating and cooling equipment (IEC 60335-2-88); appliances designed exclusively for industrial processing or appliances intended to be used in locations where special conditions prevail, such as the presence of a corrosive or explosive atmosphere (dust, vapour or gas). This sixth edition cancels and replaces the fifth edition published in 2013 and its Amendment 1:2016. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition:
- Clause 1 – limiting A2L refrigerants to those of a molar mass of more than or equal to 42 kg/kmol;
- Clause 7 – added requirements for A2L refrigerants,
- Clause 7 – added requirement for pre-charge pipe sets, detection systems, ventilation and the resulting charge;
- Clause 7 – added requirements for UV-C systems;
- Clause 7 – added requirements for transcritical refrigerating systems;
- Subclause 19.7 – amended text to match the intention of the subclause;
- Clause 21 – added requirements for transcritical refrigerating systems;
- Subclause 22 – added requirements for A2L refrigerants;
- Subclause 22– added detection systems;
- Subclause 22 – added new requirements for enhanced tightness refrigerating systems;
- Subclause 22 – added new requirements for UV-C;
- Clause 23 – added new requirements for UV-C;Clause
- Clause 24 – added requirements for transcritical refrigerating systems;
- Subclause 24 – added requirements for detection systems and airflow;
- Clause 32 added new requirements for UV-C;
- Annex BB – revised to add surface temperatures;
- Annex DD – added requirements for A2L refrigerants and amended requirements for flammable refrigerants to exempt A2L refrigerants;
- Annex GG – added requirements for A2L refrigerants;
- Annex GG.1 – amended Table GG.1 and related wording
- Annex GG.7 – added requirement to test;
- Annex GG.8 to GG.13 – new coverage for A2L refrigerants;
- Annex HH – revised to take into account A2L refrigerants;
- Annex JJ – new coverage of allowable opening of relays and similar components to prevent ignition of A2L r

IEC 60335-2-40:2013(E) deals with the safety of electric heat pumps, including sanitary hot water heat pumps, air-conditioners, and dehumidifiers incorporating motor-compressors and hydronic room fan coils, their maximum rated voltages being not more than 250 V for single phase appliances and 600 V for all other appliances. Appliances not intended for normal household use but which nevertheless may be a source of danger to the public, such as appliances intended to be used by laymen in shops, in light industry and on farms, are within the scope of this standard. This standard also applies to electric heat pumps, air conditioners and dehumidifiers containing flammable refrigerant. Flammable refrigerants are defined in 3.121. The appliances referenced above may consist of one or more factory made assemblies. If provided in more than one assembly, the separate assemblies are to be used together, and the requirements are based on the use of matched assemblies. This standard does not take into account chemicals other than group A1, A2, or A3 as defined by ANSI/ASHRAE 34 [ISO 817] classification. This standard specifies particular requirements for the use of flammable refrigerants. Unless specifications are covered by this standard, including the annexes, requirements for refrigerating safety are covered by ISO 5149. This fifth edition cancels and replaces the fourth edition published in 2002, it's Amendment 1 (2005), it's Amendment 2 (2005) and it's Corrigendum 1 (2006). It constitutes a technical revision. The principal changes in this edition as compared with the fourth edition are as follows:
- 3.127 and 3.128 added new definitions;
- 5.10 length of refrigerant lines now specified for testing;
- 7.1 changed marking requirements for flammable refrigerants;
- 8.15 added requirement to clarify the placement of installation panels during testing;
- 11.2.1 clarification of test procedure;
- 19 (whole clause) replaced in its entirety;
- 21.2 added new coverage for vibration considerations during transport;
- 22.46 added clarification for PEC;
- 22.118 added coverage for use of mechanical connectors indoors when employing flammable refrigerants;
- 32 made this section of Part 1 applicable;
- Annex FF2.4 revised calculation for calculating volume (V);
- Annex FF2.5 revision of allowable concentration of flammable refrigerant gas;
- Annex GG8 new coverage added;
- Annex HH added informative annex. Key words: heat pumps, air-conditioners, dehumidifiers, flammable refrigerant
This publication is to be read in conjunction with IEC 60335-1:2010.

Deals with the safety of electric heat pumps, including sanitary hot water heat pumps, air-conditioners, and dehumidifiers incorporating sealed motor-compressors. The maximum rated voltage being not more than 250 V for single phase and 600 V for all other appliances. The referenced appliances may consist of one or more assemblies. If provided in more than one assembly, the assemblies are to used together, and the requirements are based on the use of matched assemblies. Supplementary heaters, or a provision for their seperate installation, are within the scope of this standard, but only heaters which are designed as a part of the appliance package, the controls being incorporated in the appliance.

Deals with the safety of electrical appliances to recover and/or recycle refrigerant from air conditioning and refrigeration equipment incorporating open drive or motor-compressors. The maximum rated voltage being not more than 250V for single phase appliances and 600V for all other appliances.

Deals with the safety of electric humidifiers intended for use with heating, ventilation, or air-conditioning systems in household, commercial, and light industrial applications (may include large stand alone commercial equipment)which operate according to the evaporative or atomization system, water-injection, steam and the like. The rated voltage being not more than 250 V for single-phase and 600 V for all other appliances.

Deals with the safety of electric humidifiers intended for use with heating, ventilation, or air-conditioning systems in household, commercial, and light industrial applications (and may include large stand-alone commercial equipment) which operate according to the evaporative or atomization system, water-injection, steam and the like. Air-conditioning equipment used in conjuncion with humidifiers covered by this standard are covered in IEC 60335-2-40.