Standard Specification for Heat Resistant Aluminum-Zirconium Alloy Wire for Electrical Purposes

ABSTRACT
The specification covers heat resistant aluminum-zirconium alloy round wire for electrical purposes. There is a family of aluminum-zirconium alloys that are used for heat resistance, which differ by zirconium content, tensile strength, electrical conductivity, and maximum use temperature. The aluminum wire shall be made from drawing stock. The materials shall conform to the required mechanical properties such as tensile strength and elongation. Heat resistance, electrical resistivity, and diameter of the wire shall be measured. The density of aluminum-zirconium alloy shall be taken for the purpose of calculating mass, cross-section, and so forth. Wire shall be supplied in one continuous lengths of reel. coil, or spool. Joints may be made in the drawing stock or wire prior to final drawing by electrical-butt welding, cold-pressure welding, or by electric-butt, cold-upset welding.
SCOPE
1.1 This specification covers heat resistant aluminum-zirconium alloy round wire for electrical purposes. There is a family of aluminum-zirconium alloys that are used for heat-resistance (that is, resist annealing), which differ by zirconium content, tensile strength, electrical conductivity, and maximum use temperature. This standard covers one currently commercially applicable alloy from this family.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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Historical
Publication Date
30-Sep-2022
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:B941 −22
Standard Specification for
Heat Resistant Aluminum-Zirconium Alloy Wire for Electrical
1
Purposes
This standard is issued under the fixed designation B941; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope B557 Test Methods for Tension Testing Wrought and Cast
Aluminum- and Magnesium-Alloy Products
1.1 This specification covers heat resistant aluminum-
B830 Specification for Uniform Test Methods and Fre-
zirconium alloy round wire for electrical purposes. There is a
quency
family of aluminum-zirconium alloys that are used for heat-
resistance (that is, resist annealing), which differ by zirconium
3. Terminology
content, tensile strength, electrical conductivity, and maximum
3.1 Definitions of Terms Specific to This Standard:
use temperature. This standard covers one currently commer-
3.1.1 lot—a group of production units, up to 30 000 lb
cially applicable alloy from this family.
(15 000 kg) of mass, of one type and size of wire, which was
1.2 The values stated in inch-pound units are to be regarded
produced during the same time period, under similar produc-
as standard. The values given in parentheses are mathematical
tion conditions, and. is presented for acceptance at the same
conversions to SI units that are provided for information only
time (Explanatory Notes 1 and 2).
and are not considered standard.
3.1.2 production unit—a coil, reel, spool, or other package
1.3 This standard does not purport to address all of the
of wire that represents a single usable length.
safety concerns, if any, associated with its use. It is the
3.1.3 sample—the production unit(s) from which a test
responsibility of the user of this standard to establish appro-
specimen(s) has been removed, and which is considered to
priate safety, health, and environmental practices and deter-
have properties representative of the lot.
mine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accor-
3.1.4 specimen—a length of wire removed for test purposes.
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the 4. Ordering Information
Development of International Standards, Guides and Recom-
4.1 Orders for material under this specification shall include
mendations issued by the World Trade Organization Technical
the following information:
Barriers to Trade (TBT) Committee.
4.1.1 Quantity of each size,
4.1.2 Wire size (see 11.1 and 11.2),
2. Referenced Documents
4.1.3 Special tension test, if required (see 6.1, 6.2 and 7.1),
2.1 The following documents of the issue in effect on the 4.1.4 Frequency of bending test (see 8.1 and 14.7),
dateofmaterialpurchaseformapartofthisspecificationtothe 4.1.5 Special jointing procedures, if permitted (see 12.1),
extent referenced herein. 4.1.6 Place of inspection (see 16.2),
2 4.1.7 Package size and type (see 17.1),
2.2 ASTM Standards:
4.1.8 Special package marking, if required (see 17.4).
B193 Test Method for Resistivity of Electrical Conductor
Materials
5. Materials and Manufacture
5.1 The aluminum wire shall be made from drawing stock.
The rod shall have properties such that once drawn into wire,
1
This specification is under the jurisdiction of ASTM Committee B01 on
the wire properties set forth in Table 1 are met.
Electrical Conductors and is the direct responsibility of Subcommittee B01.07 on
Conductors of Light Metals.
5.2 The wire shall be aluminum-zirconium alloy of such
Current edition approved Oct. 1, 2022. Published October 2022. Originally
quality and purity that the finished product shall have the
approved in 2010. Last previous edition approved in 2016 as B941 – 16. DOI:
10.1520/B0941-22.
properties and characteristics prescribed in this specification,
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
including tensile, elongation, heat resistance properties, bend-
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
ing properties, and electrical resistivity. Chemical analysis of a
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. specific alloy is not a requirement of this specification unless
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B941−22
TABLE 1 Tensile Strength and El
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: B941 − 16 B941 − 22
Standard Specification for
Heat Resistant Aluminum-Zirconium Alloy Wire for Electrical
1
Purposes
This standard is issued under the fixed designation B941; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This specification covers heat resistant aluminum-zirconium alloy round wire for electrical purposes. There is a family of
aluminum-zirconium alloys that are used for heat-resistance (that is, resist annealing), which differ by zirconium content, tensile
strength, electrical conductivity, and maximum use temperature. This standard covers one currently commercially applicable alloy
from this family.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 The following documents of the issue in effect on the date of material purchase form a part of this specification to the extent
referenced herein.
2
2.2 ASTM Standards:
B193 Test Method for Resistivity of Electrical Conductor Materials
B557 Test Methods for Tension Testing Wrought and Cast Aluminum- and Magnesium-Alloy Products
B830 Specification for Uniform Test Methods and Frequency
3. Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 lot—a group of production units, up to 30 000 1b [15 000 kg] lb (15 000 kg) of mass, of one type and size of wire, which
was produced during the same time period, under similar production conditions, and. is presented for acceptance at the same time
(Explanatory Notes 1 and 2).
1
This specification is under the jurisdiction of ASTM Committee B01 on Electrical Conductors and is the direct responsibility of Subcommittee B01.07 on Conductors
of Light Metals.
Current edition approved April 1, 2016Oct. 1, 2022. Published May 2016October 2022. Originally approved in 2010. Last previous edition approved in 20102016 as B941
– 10.16. DOI: 10.1520/B0941-16.10.1520/B0941-22.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B941 − 22
3.1.2 production unit—a coil, reel, spool, or other package of wire that represents a single usable length.
3.1.3 sample—the production unit(s) from which a test specimen(s) has been removed, and which is considered to have properties
representative of the lot.
3.1.4 specimen—a length of wire removed for test purposes.
4. Ordering Information
4.1 Orders for material under this specification shall include the following information:
4.1.1 Quantity of each size,
4.1.2 Wire size (see 11.1 and 11.2),
4.1.3 Special tension test, if required (see 6.1, 6.2 and 7.1),
4.1.4 Frequency of bending test (see 8.1 and 14.7),
4.1.5 Special jointing procedures, if permitted (see 12.1),
4.1.6 Place of inspection (see 16.2),
4.1.7 Package size and type (see 17.1),
4.1.8 Special package marking, if required (see 17.4).
5. Materials and Manufacture
5.1 The aluminum wire shall be made from drawing stock. The rod shall have properties such that once drawn into wire, the wire
properties set forth in Table 1 are met.
5.2 The wire shall be aluminum-zirconium alloy of such quality and purity that the finished product shall have the properties and
characteristics prescribed in this specification, including tensile, elong
...

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: B941 − 22
Standard Specification for
Heat Resistant Aluminum-Zirconium Alloy Wire for Electrical
1
Purposes
This standard is issued under the fixed designation B941; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope B557 Test Methods for Tension Testing Wrought and Cast
Aluminum- and Magnesium-Alloy Products
1.1 This specification covers heat resistant aluminum-
B830 Specification for Uniform Test Methods and Fre-
zirconium alloy round wire for electrical purposes. There is a
quency
family of aluminum-zirconium alloys that are used for heat-
resistance (that is, resist annealing), which differ by zirconium
3. Terminology
content, tensile strength, electrical conductivity, and maximum
3.1 Definitions of Terms Specific to This Standard:
use temperature. This standard covers one currently commer-
3.1.1 lot—a group of production units, up to 30 000 lb
cially applicable alloy from this family.
(15 000 kg) of mass, of one type and size of wire, which was
1.2 The values stated in inch-pound units are to be regarded
produced during the same time period, under similar produc-
as standard. The values given in parentheses are mathematical
tion conditions, and. is presented for acceptance at the same
conversions to SI units that are provided for information only
time (Explanatory Notes 1 and 2).
and are not considered standard.
3.1.2 production unit—a coil, reel, spool, or other package
1.3 This standard does not purport to address all of the
of wire that represents a single usable length.
safety concerns, if any, associated with its use. It is the
3.1.3 sample—the production unit(s) from which a test
responsibility of the user of this standard to establish appro-
specimen(s) has been removed, and which is considered to
priate safety, health, and environmental practices and deter-
have properties representative of the lot.
mine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accor-
3.1.4 specimen—a length of wire removed for test purposes.
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the
4. Ordering Information
Development of International Standards, Guides and Recom-
4.1 Orders for material under this specification shall include
mendations issued by the World Trade Organization Technical
the following information:
Barriers to Trade (TBT) Committee.
4.1.1 Quantity of each size,
4.1.2 Wire size (see 11.1 and 11.2),
2. Referenced Documents
4.1.3 Special tension test, if required (see 6.1, 6.2 and 7.1),
2.1 The following documents of the issue in effect on the 4.1.4 Frequency of bending test (see 8.1 and 14.7),
date of material purchase form a part of this specification to the 4.1.5 Special jointing procedures, if permitted (see 12.1),
extent referenced herein. 4.1.6 Place of inspection (see 16.2),
2
4.1.7 Package size and type (see 17.1),
2.2 ASTM Standards:
4.1.8 Special package marking, if required (see 17.4).
B193 Test Method for Resistivity of Electrical Conductor
Materials
5. Materials and Manufacture
5.1 The aluminum wire shall be made from drawing stock.
The rod shall have properties such that once drawn into wire,
1
This specification is under the jurisdiction of ASTM Committee B01 on
the wire properties set forth in Table 1 are met.
Electrical Conductors and is the direct responsibility of Subcommittee B01.07 on
Conductors of Light Metals.
5.2 The wire shall be aluminum-zirconium alloy of such
Current edition approved Oct. 1, 2022. Published October 2022. Originally
quality and purity that the finished product shall have the
approved in 2010. Last previous edition approved in 2016 as B941 – 16. DOI:
10.1520/B0941-22.
properties and characteristics prescribed in this specification,
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
including tensile, elongation, heat resistance properties, bend-
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
ing properties, and electrical resistivity. Chemical analysis of a
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. specific alloy is not a requirement of this specification unless
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
B941 − 22
TABLE 1 Tensile Strength and Elongation Requirements TABLE 2 Temperature Correction Factors for Electrical
Resistance
Diameter Tensile Strength Heat Elongation
...

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