Standard Specification for Uniform Test Methods and Frequency

ABSTRACT
This specification covers a standard basis for uniform testing and frequency to determine physical and electrical compliance for aluminum and copper conductors. Diameter, tensile, resistivity and all other material properties shall be tested per specific level and acceptable quality level (AQL) and must meet the corresponding requirements. Any lot of drawing stock/wire that has been sampled and from which the number of specimens failing to comply with the requirements does not equal or exceed the appropriate reject number of the sampling used, shall be considered as complying with requirements of ASTM. Rejected lots may be screened to remove nonconforming production units by testing one specimen form each production unit in the lot for the failing characteristic. Identify and classify product, process, and service characteristics for which statistical techniques will be used as basis for the assurance and control of quality and acceptance or rejection of lots. The process performance index (CPK) shall meet the requirements of the applicable ASTM standard.
SCOPE
1.1 This specification covers a standard basis for uniform testing and frequency to determine physical and electrical compliance for aluminum and copper drawing stock, and aluminum and copper conductors.
1.2 The values stated in inch-pound units are standard, with the exception of resistivity. The SI equivalents of inch-pound units may be approximate.

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Publication Date
30-Sep-2003
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ASTM B830-97(2003) - Standard Specification for Uniform Test Methods and Frequency
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: B830 – 97 (Reapproved 2003)
Standard Specification for
Uniform Test Methods and Frequency
This standard is issued under the fixed designation B830; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope ANSI/ISO/ASQC Q9004-1-1994 Quality Management and
Quality System Elements-Guidelines
1.1 This specification covers a standard basis for uniform
ANSI/ASQC C1-1996 Specification of General Require-
testing and frequency to determine physical and electrical
ments for a Quality Program
compliance for aluminum and copper drawing stock, and
ANSI/ASQC Z1.4-1993 Sampling Procedures and Tables
aluminum and copper conductors.
for Inspection by Attributes
1.2 The values stated in inch-pound units are standard, with
the exception of resistivity. The SI equivalents of inch-pound
3. Terminology
units may be approximate.
3.1 Definitions of Terms Specific to This Standard:
2. Referenced Documents 3.1.1 acceptable quality level (AQL)—the maximum per-
cent nonconforming (or the maximum number of nonconfor-
2.1 The following documents of the issue in effect on date
mities per hundred units) that, for purposes of sampling
of material purchase form a part of this specification to the
inspection, can be considered as a process average.
extent referenced herein.
3.1.2 average outgoing quality (AOQ)—the average quality
2.2 ASTM Standards:
ofoutgoingproduct,includingallacceptedlotsorbatches,plus
E29 Practice for Using Significant Digits in Test Data to
all lots or batches not accepted after such lots or batches have
Determine Conformance with Specifications
been effectively 100 % inspected and all nonconforming units
2.3 Other Documents:
replaced by conforming units.
National Bureau of Standards Handbook 100,Copper Wire
CPK—Process Performance Index.
Tables
3.1.3.1 Discussion—
CanadianStandardsAssociation CAN/CSA-ISO9000-1-94
Capability in Relation to Spec Mean:
Quality Management QualityAssurance Standards Part 1:
Guidelines for Selection and Use
USL = 5.0
2.4 ANSI Standards:
LSL = 1.0
MEAN = 2.0
ANSI/ISO/ASQC A3534-1-1993 Statistics-Vocabulary and
Standard deviation (s)= 0.5
Symbols-Probability and General Statistical Terms
CPK tells the capability of a process based upon the worst case view of the
ANSI/ISO/ASQC A3534-2-1993 Statistics-Vocabulary and
data.
The equation is:
Symbols-Statistical Quality Control
CPK = the lesser of:
~USL 2 MEAN! ~MEAN 2 LSL!
1 or (1)
This specification is under the jurisdiction of ASTM Committee B01 on
3s
3s
Electrical Conductors and is the direct responsibility of Subcommittee B01.02 on
Methods of Test and Sampling Procedure. For example:
Current edition approved Oct. 1, 2003. Published October 2003. Originally
~5.0–2.0! ~2.0–1.0!
approved in 1993. Last previous edition approved in 1997 as B830 – 97. DOI:
CPK 5 or (2)
10.1520/B0830-97R03. 1.5
1.5
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
5 2.0 or 0.67
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
5 0.67
Available from National Technical Information Service (NTIS), U.S. Depart-
ment of Commerce, 5285 Port Royal Rd., Springfield, VA 22161.
Anegative value for CPK indicates that the mean is outside
Available from Canadian Standards Association (CSA), 178 Rexdale Blvd.,
the specification limits.ACPK of zero indicates that the mean
Toronto, ON Canada M9W1R3.
5 isequaltooneofthespecificationlimits.ACPKbetween0and
Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
4th Floor, New York, NY 10036. 1.0 means that part of the 6 sigma limits falls outside the
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
B830 – 97 (2003)
specification limits.ACPK of 1.0 means that one end of the 6 4.1.5 Test records shall meet the requirements of ANSI/
sigma limits falls on a specification limit. A CPK larger than ASQC Q9001-1994, Section 4.16.
1.0 means that the 6 sigma limits fall completely within the
4.2 Conformance Criteria:
specification limits.
4.2.1 Failure of a specimen to conform to the applicable
Capability indices are useful tools in the analysis of capa-
requirements of ASTM shall constitute failure of the produc-
bility data. The most useful index is CPK, since it formulates
tionunitfromwhichthespecimenwastaken.Samplingofeach
capability in a manner that relates to shifts in the mean of the
lot shall be switched according to the rules described in
distribution away from the midpoint.
ANSI/ASQC Z1.4-1993. (See Fig. 1.)
3.1.4 lot—a group of production units of one type and size
4.2.2 Any lot of drawing stock/wire that has been sampled
of wire, which were produced during the same time period
in accordance with 4.1.2, 4.1.3,or 4.1.4, and from which the
under similar production conditions, and are presented for
number of specimens failing to comply with the requirements
acceptance at the same time. The mass will be defined in the
does not equal or exceed the appropriate reject number of the
ASTM document for the specific product to be tested.
sampling Table 1 used, shall be considered as complying with
3.1.5 process average—the average percent nonconforming
the requirements of ASTM.
or average number of nonconformities per hundred units
4.2.3 Rejectedlotsmaybescreenedtoremovenonconform-
(whichever is applicable) of product submitted by the supplier
ing production units by testing one specimen from each
for original inspection. Original inspection is the first inspec-
production unit in the lot for the failing characteristic.
tion of a particular quantity of product as distinguished from
4.2.4 Sample Size—The sample size shall be the number of
the inspection of product that has been resubmitted after prior
production units selected.
rejection. When double or multiple sampling is used, only the
4.3 Provisions for Skip-lot Inspection:
first sample results shall be included in the process average
4.3.1 When reduced inspectionis ineffect (see4.2),skip-lot
calculation.
inspection shall be allowed
...

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