Additive Manufacturing of metals - Feedstock materials - Correlating of rotating drum measurement with powder spreadability in PBF-LB machines (ISO/ASTM TR 52952:2023)

This document provides an example of the relation between the characterization of certain macroscopic properties of metallic powders and their spreadability in an PBF-LB/M AM machines.
This relation is based on a new technique combining measurements inside a PBF-LB/M machine and image processing developed to quantify the homogeneity of the powder bed layers during spreading.
In this document, the flowability of five metal powders are investigated with an automated rotating drum method, whose dynamic cohesive index measurement is shown to establish a correlation with the spreadability of the powder during the layer deposition operation. Furthemore, the particule size distribution (PSD) and morphology of each powder is characterized before testing by static image analysis method (according to ISO 13322-1).
The general principle of the method is described in Figure 1.

Additive Fertigung von Metallen - Ausgangsmaterialien - Korrelation zwischen Drehtrommelmessungen und der Pulververteilbarkeit in PBF-LB-Maschinen (ISO/ASTM TR 52952:2023)

Dieses Dokument enthält ein Beispiel für den Zusammenhang zwischen der Charakterisierung bestimmter makroskopischer Eigenschaften von Metallpulvern und deren Auftragsfähigkeit bei PBF-LB-/M-AM-Maschinen.
Dieser Zusammenhang basiert auf einem neuen Verfahren, das Messungen innerhalb von PBF-LB-/M-Maschinen und Bildverarbeitung kombiniert und entwickelt wurde, um die Homogenität der Pulverbettschichten während des Auftrags zu quantifizieren.
In diesem Dokument wird in einem Verfahren mit automatisierter Drehtrommel das Fließverhalten von fünf Metallpulvern untersucht, dessen Messung des dynamischen Kohäsionsindex nachweislich einen Zusammenhang mit der Auftragsfähigkeit des Pulvers während des Schichtauftrags herstellt. Zudem wird vor der Prüfung mittels eines statischen Bildanalyseverfahrens (nach ISO 13322 1) die Teilchengrößenverteilung (PSD) und Morphologie jedes Pulvers charakterisiert.
Das Grundprinzip des Verfahrens ist in Bild 1 dargestellt.

Fabrication additive de métaux - Matières premières - Corrélation de la mesure du tambour rotatif avec la capacité d'étalement de la poudre dans les machines PBF-LB (ISO/ASTM TR 52952:2023)

Aditivna proizvodnja kovin - Surovine - Korelacija med meritvami rotirajočega bobna in raztresljivostjo prahu v strojih za lasersko spajanje prahu v postelji (PBF-LB) (ISO/ASTM TR 52952:2023)

Zrnati materiali in fini prah se pogosto uporabljajo pri industrijskih načinih uporabe. Za nadzor in optimizacijo predelovalnih metod je treba natančno opredeliti lastnosti teh materialov. Metode karakterizacije so povezane z lastnostmi zrn (granulometrija, morfologija, kemična sestava itn.) in obnašanjem razsutega prahu (sipkost, gostota, stabilnost mešanice, elektrostatične lastnosti ipd.). Kompleksno obnašanje zrnatega in prašnatega materiala je spodbudilo razvoj dodatnih tehnik za pridobivanje ponovljivih rezultatov, ki jih je mogoče interpretirati. To se nanaša na različna področja več industrijskih panog: aditivna proizvodnja, predelava hrane, farmacevtski izdelki, ravnanje z razsutim materialom. To tehnično poročilo se osredotoča na aditivno proizvodnjo. Kovinski prah se pogosto uporablja v postopkih aditivne proizvodnje (AM), ki vključujejo spajanje prahu v postelji (LBM, EBM ipd.) ali brizganje veziva. Med takšnim delovanjem se z ravnilom ali z rotirajočim valjem ustvarjajo zaporedne tanke plasti prahu. Vsaka plast se nato delno sintra ali tali z energijskim žarkom ali zlepi z vezivom, da se izdelajo deli. Debelina plasti določa navpično ločljivost tiskalnika; tanka plast omogoča boljšo ločljivost. Prah je čim bolj fin, da lahko nastane tanka plast. Pri manjših velikostih zrn se običajno povečuje povezanost in verjetno se zmanjšuje raztresljivost, kot je določena v standardu ASTM F42/ISO/TC 261. Na kakovost delov, izdelanih z aditivno proizvodnjo, tako neposredno vplivajo lastnosti sipkosti prahu.
Vizualno opazovanje homogenosti plasti je običajno edini način, da lahko upravljavci med ponovnim nanašanjem plasti količinsko opredelijo raztresljivost prahu. Vendar pa naj se ob upoštevanju lastnosti prahu glede na njegovo raztresljivost med nanašanjem plasti vnaprej zagotovi stroškovno učinkovitejši način razvrščanja in izbire optimalnih kombinacij prahu in hitrosti ponovnega nanašanja plasti.
Cilj tega tehničnega poročila je predstaviti primer, kako je mogoče karakterizacijo makroskopskih lastnosti kovinskega prahu povezati z njihovo raztresljivostjo v tiskalnikih s spajanjem prahu v postelji (LBM). Razvita je bila nova tehnika, ki združuje meritve znotraj tiskalnika s spajanjem prahu v postelji in obdelavo slik za količinsko opredelitev homogenosti plasti prahu v postelji med ponovnim nanašanjem plasti. Poleg tega je bila raziskana sipkost štirih vrst kovinskega prahu z avtomatizirano metodo rotirajočega bobna, pri kateri se je izkazalo, da je dinamično merjenje indeksa kohezije soodvisno od raztresljivosti prahu med ponovnim nanašanjem plasti. Poleg tega sta bila pred preskusom PSD in morfologija vsake vrste prahu za vsako serijo opredeljena z metodo analize statičnih slik (ISO_13322-1_2014). Splošno načelo raziskave je predstavljeno na sliki 1.

General Information

Status
Published
Publication Date
04-Jul-2023
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
05-Jul-2023
Due Date
05-Oct-2023
Completion Date
05-Jul-2023

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SLOVENSKI STANDARD
01-september-2023
Aditivna proizvodnja kovin - Surovine - Korelacija med meritvami rotirajočega
bobna in raztresljivostjo prahu v strojih za lasersko spajanje prahu v postelji (PBF-
LB) (ISO/ASTM TR 52952:2023)
Additive Manufacturing of metals - Feedstock materials - Correlating of rotating drum
measurement with powder spreadability in PBF-LB machines (ISO/ASTM TR
52952:2023)
Additive Fertigung von Metallen - Ausgangsmaterialien - Korrelation zwischen der
Messung der rotierenden Trommel und der Pulververteilbarkeit in PBF-LB-Maschinen
(ISO/ASTM TR 52952:2023)
Fabrication additive de métaux - Matières premières - Corrélation de la mesure du
tambour rotatif avec la capacité d'étalement de la poudre dans les machines PBF-LB
(ISO/ASTM TR 52952:2023)
Ta slovenski standard je istoveten z: CEN ISO/ASTM TR 52952:2023
ICS:
25.030 3D-tiskanje Additive manufacturing
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

CEN ISO/ASTM TR 52952
TECHNICAL REPORT
RAPPORT TECHNIQUE
July 2023
TECHNISCHER REPORT
ICS 25.030
English Version
Additive Manufacturing of metals - Feedstock materials -
Correlating of rotating drum measurement with powder
spreadability in PBF-LB machines (ISO/ASTM TR
52952:2023)
Fabrication additive de métaux - Matières premières - Additive Fertigung von Metallen - Ausgangsmaterialien
Corrélation de la mesure du tambour rotatif avec la - Korrelation zwischen der Messung der rotierenden
capacité d'étalement de la poudre dans les machines Trommel und der Pulververteilbarkeit in PBF-LB-
PBF-LB (ISO/ASTM TR 52952:2023) Maschinen (ISO/ASTM TR 52952:2023)

This Technical Report was approved by CEN on 13 June 2023. It has been drawn up by the Technical Committee CEN/TC 438.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2023 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN ISO/ASTM TR 52952:2023 E
worldwide for CEN national Members.

Contents Page
European foreword . 3

European foreword
This document (CEN ISO/ASTM TR 52952:2023) has been prepared by Technical Committee ISO/TC
261 "Additive manufacturing" in collaboration with Technical Committee CEN/TC 438 “Additive
Manufacturing” the secretariat of which is held by AFNOR.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
Any feedback and questions on this document should be directed to the users’ national standards
body/national committee. A complete listing of these bodies can be found on the CEN website.
Endorsement notice
The text of ISO/ASTM TR 52952:2023 has been approved by CEN as CEN ISO/ASTM TR 52952:2023
without any modification.
TECHNICAL ISO/ASTM TR
REPORT 52952
First edition
2023-06
Additive manufacturing of metals —
Feedstock materials — Correlating
of rotating drum measurement with
powder spreadability in PBF-LB
machines
Fabrication additive de métaux — Matières premières — Corrélation
de la mesure du tambour rotatif avec la capacité d'étalement de la
poudre dans les machines PBF-LB
Reference number
ISO/ASTM TR 52952:2023(E)
© ISO/ASTM International 2023
ISO/ASTM TR 52952:2023(E)
© ISO/ASTM International 2023
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester. In the United States, such requests should be sent to ASTM International.
ISO copyright office ASTM International
CP 401 • Ch. de Blandonnet 8 100 Barr Harbor Drive, PO Box C700
CH-1214 Vernier, Geneva West Conshohocken, PA 19428-2959, USA
Phone: +41 22 749 01 11 Phone: +610 832 9634
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Email: copyright@iso.org Email: khooper@astm.org
Website: www.iso.org Website: www.astm.org
Published in Switzerland
ii
© ISO/ASTM International 2023 – All rights reserved

ISO/ASTM TR 52952:2023(E)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Designation . 2
5 Methodology .2
5.1 General principle . 2
5.2 Powder selection . 3
5.3 Layer homogeneity evaluation . 3
5.4 Rotating drum . 4
6 Results and discussion .5
6.1 Spreadability . 5
6.2 Rotating drum analysis . 7
6.2.1 Experimental protocol . 7
6.2.2 Experimental results . 7
6.3 Discussion . 9
7 Conclusions .10
8 Additional data .11
9 Perspectives .12
Bibliography .13
iii
© ISO/ASTM International 2023 – All rights reserved

ISO/ASTM TR 52952:2023(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 261, Additive manufacturing, in
cooperation with ASTM Committee F42, Additive Manufacturing Technologies, on the basis of a
partnership agreement between ISO and ASTM International with the aim to create a common set of
ISO/ASTM standards on additive manufacturing, and in collaboration with the European Committee for
Standardization (CEN) Technical Committee CEN/TC 438, Additive manufacturing, in accordance with
the Agreement on technical cooperation between ISO and CEN (Vienna Agreement).
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
iv
© ISO/ASTM International 2023 – All rights reserved

ISO/ASTM TR 52952:2023(E)
Introduction
Granular materials and fine powders are widely used in industrial applications. To support control and
optimize processing methods, these materials have to be precisely characterized. Characterization
methods are related either to the properties of the grains (granulometry, morphology, chemical
composition, etc.) or to the behaviour of the bulk powder (flowability, density, blend stability,
electrostatic properties, etc.). The complex behaviours of granular and powder materials have motivated
the development of numerous techniques to obtain reproducible and interpretable results. Many
industries are concerned in different fields: additive manufacturing, food processing, pharmaceuticals,
bulk material handling. This document is focused on Additive Manufacturing (AM).
Metallic powders are widely used in AM processes involving powder bed fusion (PBF-LB/M PBF-EB/M
etc.) or binder jetting. During such operations, successive thin layers of powder are deposited with a
blade or with a rotating cylinder. Each layer is then fused (most commonly melted) by an energy beam
or joined by an adhesive binder to build the parts. The layer thickness defines the vertical resolution
of the process; a thin layer leads to a better resolution. In order to obtain a thin layer, the powder is as
fine as possible. However, if it is assumed that among the cohesive forces, the Van der Waal forces are
[25]
predominant, it can be stated that as the grain size decreases, cohesiveness typically increases . This
increase in cohesiveness could have an impact on the spreadability of a powder.
The quality of the parts built with AM is thus directly
...

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