EN 13411-4:2021

Terminations for steel wire ropes - Safety - Part 4: Metal and resin socketing

This document specifies the minimum requirements for the molten metal and resin socketing of steel wire ropes within the scopes of EN 12385-4:2002+A1:2008; EN 12385-5:2021; EN 12385-6:2004;
EN 12385-7:2002; EN 12385-8:2002; EN 12385-9:2002 and EN 12385-10:2003+A1:2008.
The document is applicable only to those requirements that ensure that the socketing is strong enough to withstand a force of at least 100 % of the minimum breaking force of the rope (i.e. socket termination efficiency factor KT = 1,0).
NOTE Rope terminations made by socketing in accordance with this document can be used for determining the breaking force of wire ropes in accordance with EN 12385-1:2002+A1:2008, Annex A.
Socketing by the methods and materials described in this standard are for use within the temperature limits given in normative Annex E.
This document deals with all significant hazards, hazardous situations and events relevant to metal and resin socket terminations, when they are used as intended and under conditions of misuse which are reasonably foreseeable (see Clause 4).

Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 4: Metallvergüsse und Kunstharzvergüsse

Dieses Dokument legt die Mindestanforderungen für das Vergießen von Drahtseilen aus Stahldraht mit geschmolzenem Metall oder Kunstharz nach EN 12385 4:2002+A1:2008, EN 12385 5:2021, EN 12385 6:2004, EN 12385 7:2002, EN 12385 8:2002, EN 12385 9:2002 und EN 12385 10:2003+A1:2008 fest.
Dieses Dokument ist nur für solche Anforderungen anwendbar, die sicherstellen, dass der Verguss fest genug ist, um einer Kraft von mindestens 100 % der Mindestbruchkraft des Seiles zu widerstehen (d. h. Wirkungsgradfaktor der Endverbindung der Seilhülse KT = 1,0).
ANMERKUNG   Seilendverbindungen durch Vergüsse nach diesem Dokument können verwendet werden, um die Bruchkraft von Drahtseilen nach EN 12385 1:2002+A1:2008, Anhang A, zu bestimmen.
Vergüsse, die nach und mit den in dieser Norm beschriebenen Verfahren und Werkstoffen hergestellt sind, sind für Anwendungen innerhalb der im normativen Anhang E angegebenen Temperaturgrenzen geeignet.
Dieses Dokument befasst sich mit allen signifikanten Gefährdungen, gefährlichen Situationen und relevanten Ereignissen für das Vergießen von Metall- und Kunstharz-Endverbindungen, wie sie bei vorgesehenem Gebrauch und durch Fehlanwendungen, die vernünftigerweise vorhersehbar sind (siehe Abschnitt 4), entstehen.

Terminaisons pour câbles en acier - Sécurité - Partie 4 : Manchonnage à l'aide de métal et de résine

Le présent document spécifie les prescriptions minimales pour le manchonnage à l'aide de métal fondu et de résine des câbles en acier conformément aux EN 12385-4:2002+A1:2008, EN 12385-5:2021, EN 12385-6:2004, EN 12385-7:2002, EN 12385-8:2002, EN 12385-9:2002 et EN 12385-10:2003+A1:2008.
Le présent document couvre uniquement les prescriptions assurant que le manchonnage est suffisamment résistant pour supporter une charge au moins égale à 100 % de la charge minimale de rupture du câble (c'est-à-dire un facteur d'efficacité de la terminaison manchonnée KT = 1,0).
NOTE Les terminaisons de câbles réalisées par manchonnage conformément à la présente Norme européenne peuvent être utilisées pour déterminer la charge de rupture des câbles en acier conformément à
l'EN 12385-1:2002+A1:2008, Annexe A.
Le manchonnage effectué selon les méthodes et à l'aide des matériaux décrits dans la présente norme est destiné à être utilisé dans les limites de température données dans l'Annexe normative E.
Le présent document traite de tous les phénomènes dangereux, situations et évènements dangereux, dangereux significatifs relatifs aux terminaisons manchonnées à l’aide de métal et de résine, lorsqu'elles sont utilisées pour l’usage prévu et dans des conditions de mauvais usage raisonnablement prévisible (voir Article 4).

Zaključki jeklenih žičnih vrvi - Varnost - 4. del: Zalivke iz kovin in umetnih smol

Ta dokument določa minimalne zahteve za taljene zalivke iz kovin in umetnih smol za jeklene žične vrvi, ki spadajo na področje uporabe standardov EN 12385 4:2002+A1:2008, EN 12385 5:2002, EN 12385 6:2004,
EN 12385 7:2002, EN 12385 8:2002, EN 12385 9:2002 in EN 12385 10:2003+A1:2008.
Dokument se uporablja le za zahteve, ki zagotavljajo, da so zalivke dovolj trdne, da prenesejo silo, ki ustreza najmanj 100 % minimalne pretržne sile vrvi (tj. faktor učinkovitosti zaključka zalivke KT = 1,0).
OPOMBA:   Zaključke vrvi, izdelane z zalivkami v skladu s tem dokumentom, je mogoče uporabiti za ugotavljanje pretržne sile žičnih vrvi v skladu z dodatkom A standarda EN 12385 1:2002+A1:2008.
Zalivke v skladu z metodami in materiali, opisanimi v tem standardu, so namenjene za uporabo znotraj temperaturnih omejitev, podanih v normativnem dodatku E.
Ta dokument obravnava vsa večja tveganja, nevarne situacije in nevarne dogodke v zvezi z zaključki zalivk iz kovin in umetnih smol, kadar se uporabljajo v skladu s predvidenim namenom in pod pogoji pričakovane nepravilne uporabe (glej točko 4).

General Information

• Status: Published
• Publication Date: 21-Dec-2021
• Withdrawal Date: 29-Jun-2022
• ICS: 77.140.99 - Other iron and steel products
• Technical Committee: CEN/TC 168 - Chains, ropes, webbing, slings and accessories - safaty
• Drafting Committee: CEN/TC 168/WG 2 - Steel wire ropes, their terminations and wire rope slings
• Current Stage: 6060 - Definitive text made available (DAV) - Publishing
• Start Date: 22-Dec-2021
• Due Date: 13-Jan-2021
• Completion Date: 22-Dec-2021
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Ref Project: SIST EN 13411-4:2022 - Terminations for steel wire ropes - Safety - Part 4: Metal and resin socketing

Relations

• Replaces: EN 13411-4:2011 - Terminations for steel wire ropes - Safety - Part 4: Metal and resin socketing
• Effective Date: 01-Aug-2018

Standards Content (Sample)

SLOVENSKI STANDARD
01-maj-2022
Nadomešča:
SIST EN 13411-4:2011
Zaključki jeklenih žičnih vrvi - Varnost - 4. del: Zalivke iz kovin in umetnih smol
Terminations for steel wire ropes - Safety - Part 4: Metal and resin socketing
Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 4: Vergießen mit Metall
und Kunstharz
Terminaisons pour câbles en acier - Sécurité - Partie 4: Manchonnage à l'aide de métal
et de résine
Ta slovenski standard je istoveten z: EN 13411-4:2021
ICS:
53.020.30 Pribor za dvigalno opremo Accessories for lifting
equipment
77.140.99 Drugi železni in jekleni izdelki Other iron and steel products
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 13411-4
EUROPEAN STANDARD
NORME EUROPÉENNE
December 2021
EUROPÄISCHE NORM
ICS 77.140.99 Supersedes EN 13411-4:2011
English Version
Terminations for steel wire ropes - Safety - Part 4: Metal
and resin socketing
Terminaisons pour câbles en acier - Sécurité - Partie 4 : Endverbindungen für Drahtseile aus Stahldraht -
Manchonnage à l'aide de métal et de résine Sicherheit - Teil 4: Metallvergüsse und
Kunstharzvergüsse
This European Standard was approved by CEN on 15 November 2021.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13411-4:2021 E
worldwide for CEN national Members.

Contents Page
European foreword . 4
Introduction . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 List of significant hazards . 9
5 Safety requirements and/or protective measures . 10
5.1 General . 10
5.2 Preparation of rope and socket . 10
5.2.1 General . 10
5.2.2 Length marking of rope . 10
5.2.3 Serving . 10
5.2.4 Cutting of rope . 11
5.2.5 Cleanliness of socket . 11
5.2.6 Inserting rope into socket . 11
5.2.7 Opening the brush. 11
5.2.8 Pre-treatment of the brush . 12
5.2.9 Hooking . 12
5.2.10 Positioning and alignment of brush, rope and socket . 13
5.2.11 Sealing . 13
5.3 Socketing . 13
5.3.1 General . 13
5.3.2 Molten metal socketing . 13
5.3.3 Resin socketing . 14
5.4 Removal of sealing material . 15
5.5 Protection . 15
5.6 Type testing . 15
6 Verification of the safety requirements and/or measures . 15
6.1 Length marking of rope . 15
6.2 Serving . 15
6.3 Cleanliness of socket . 15
6.4 Opening the brush. 15
6.5 Degreasing the brush . 15
6.6 Hooking . 16
6.7 Positioning and alignment of brush, rope and socket . 16
6.8 Pre-heating the socket. 16
6.9 Melting the metal . 16
6.10 Pouring the metal . 16
6.11 Cooling. 16
6.12 Pouring the resin . 16
6.13 Curing of the resin . 16
6.14 Removal of sealing . 16
6.15 After completion of the socketing . 16
7 Information for use . 17
7.1 General . 17
7.2 Marking . 17
7.3 Socketing manufacturer’s certificate . 17
Annex A (normative) Molten metal socketing media . 18
A.1 Lead-based alloys . 18
A.2 Zinc . 18
A.3 Zinc-based alloy. 18
Annex B (normative) Resin socketing media . 19
B.1 General . 19
B.2 Physical properties . 19
Annex C (normative) Type testing for assessment of molten metal or resin socketed
termination . 20
C.1 General . 20
C.2 Method of test. 20
C.3 Acceptance criteria . 20
C.4 Test report . 20
Annex D (informative) Procedure for pre-treatment of bright rope for improved adhesion
when socketing with lead-based alloys . 21
D.1 General . 21
D.2 Fluxing . 21
D.3 Coating . 21
Annex E (normative) Operating temperature limits . 22
Annex F (informative) Approved socket design parameters . 23
Bibliography . 24
European foreword
This document (EN 13411-4:2021) has been prepared by Technical Committee CEN/TC 168 “Chains,
ropes, webbing, slings and accessories - Safety”, the secretariat of which is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by June 2022, and conflicting national standards shall be
withdrawn at the latest by June 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 13411-4:2011.
This third edition incorporates both technical and editorial amendments, with the main changes
compared to the previous edition as follows:
— re-draft hazards clause;
— include requirements to re
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