Additive manufacturing - Design - Part 1: Laser-based powder bed fusion of metals (ISO/ASTM 52911-1:2019)

This document specifies the features of laser-based powder bed fusion of metals (PBF-LB/M) and provides detailed design recommendations.
Some of the fundamental principles are also applicable to other additive manufacturing (AM) processes, provided that due consideration is given to process-specific features.
This document also provides a state of the art review of design guidelines associated with the use of powder bed fusion (PBF) by bringing together relevant knowledge about this process and by extending the scope of ISO/ASTM 52910.

Additive Fertigung - Konstruktion - Teil 1: Laserbasierte Pulverbettfusion von Metallen (ISO/ASTM 52911-1:2019)

Dieses Dokument legt die Merkmale der laserbasierten Pulverbettfusion von Metallen (PBF LB/M) fest und bietet detaillierte Konstruktionsempfehlungen.
Einige der grundlegenden Prinzipien gelten auch für andere additive Fertigungsverfahren (AM Verfahren), vorausgesetzt, dass die prozessspezifischen Merkmale berücksichtigt werden.
Dieses Dokument bietet eine Übersicht von Konstruktionsleitfäden auf dem Stand der Technik im Zusammen¬hang mit pulverbettbasiertem Schmelzen (PBF), indem relevantes Wissen zu diesem Verfahren zusammengeführt und der Anwendungsbereich von ISO/ASTM 52910 erweitert wird.

Fabrication additive - Conception - Partie 1: Fusion laser sur lit de poudre métallique (ISO/ASTM 52911-1:2019)

Le présent document spécifie les caractéristiques de la fusion laser sur lit de poudre métallique (PBF-LB/M) et fournit des recommandations de conception détaillées.
Certains des principes fondamentaux sont également applicables à d'autres procédés de fabrication additive (FA), sous réserve que les caractéristiques spécifiques à un procédé soient dûment prises en compte.
Le présent document fournit également un État de l'Art des lignes directrices de conception associées à l'utilisation d'une fusion sur lit de poudre (PBF), en compilant des connaissances pertinentes sur ce procédé et en élargissant le domaine d'application de l'ISO/ASTM 52910.

Aditivna proizvodnja - Konstruiranje - 1. del: Selektivno lasersko pretaljevanje kovinskega prahu (ISO/ASTM 52911-1:2019)

Namen tega standarda je zagotoviti inženirjem za načrtovanje in proizvodnjo delovno podlago, ki jim omogoča sprejemanje utemeljenih odločitev glede uporabe laserske fuzije kovinskih prahastih plasti. Ta standard opisuje značilnosti laserske fuzije kovinskih prahastih plasti in podaja podrobna priporočila za načrtovanje. Nekatera temeljna načela je mogoče uporabiti tudi pri drugih procesih aditivne proizvodnje, pod pogojem, da se upošteva značilnosti procesa. Namen tega standarda je izvajalcem pomagati raziskati prednosti laserske fuzije kovinskih prahastih plasti ter prepoznati omejitve, povezane s procesi, pri načrtovanju delov.
Dokument ponuja tudi najsodobnejši pregled smernic za načrtovanje, povezanih z uporabo fuzije prahastih plasti, ki združujejo ustrezno znanje o tem procesu in razširjajo področje uporabe standarda ISO/ASTM 52910, »Standardnega vodila za načrtovanje aditivne proizvodnje«.

General Information

Status
Published
Publication Date
24-Sep-2019
Withdrawal Date
30-Mar-2020
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
25-Sep-2019
Completion Date
25-Sep-2019

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SLOVENSKI STANDARD
01-december-2019
Aditivna proizvodnja - Načrtovanje - 1. del: Laserska fuzija kovinskih prahastih
plasti (ISO/ASTM 52911-1:2019)
Additive manufacturing - Design - Part 1: Laser-based powder bed fusion of metals
(ISO/ASTM 52911-1:2019)
Additive Fertigung - Technische Konstruktionsrichtlinie für Pulverbettfusion - Teil 1:
Laserbasierte Pulverbettfusion von Metallen (ISO/ASTM 52911-1:2019)
Fabrication additive - Conception - Partie 1: Fusion laser sur lit de poudre métallique
(ISO/ASTM 52911-1:2019)
Ta slovenski standard je istoveten z: EN ISO/ASTM 52911-1:2019
ICS:
25.030 3D-tiskanje Additive manufacturing
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN ISO/ASTM 52911-1
EUROPEAN STANDARD
NORME EUROPÉENNE
September 2019
EUROPÄISCHE NORM
ICS 25.030
English Version
Additive manufacturing - Design - Part 1: Laser-based
powder bed fusion of metals (ISO/ASTM 52911-1:2019)
Fabrication additive - Conception - Partie 1: Fusion Additive Fertigung - Konstruktion - Teil 1:
laser sur lit de poudre métallique (ISO/ASTM 52911- Laserbasierte Pulverbettfusion von Metallen
1:2019) (ISO/ASTM 52911-1:2019)
This European Standard was approved by CEN on 21 July 2019.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2019 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO/ASTM 52911-1:2019 E
worldwide for CEN national Members.

Contents Page
European foreword . 3

European foreword
This document (EN ISO/ASTM 52911-1:2019) has been prepared by Technical Committee ISO/TC 261
"Additive manufacturing" in collaboration with Technical Committee CEN/TC 438 “Additive
Manufacturing” the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by March 2020, and conflicting national standards shall
be withdrawn at the latest by March 2020.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Endorsement notice
The text of ISO/ASTM 52911-1:2019 has been approved by CEN as EN ISO/ASTM 52911-1:2019
without any modification.
INTERNATIONAL ISO/ASTM
STANDARD 52911-1
First edition
2019-07
Additive manufacturing — Design —
Part 1:
Laser-based powder bed fusion of
metals
Fabrication additive — Conception —
Partie 1: Fusion laser sur lit de poudre métallique
Reference number
ISO/ASTM 52911-1:2019(E)
©
ISO/ASTM International 2019
ISO/ASTM 52911-1:2019(E)
© ISO/ASTM International 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may be
reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester. In the United States, such requests should be sent to ASTM International.
ISO copyright office ASTM International
CP 401 • Ch. de Blandonnet 8 100 Barr Harbor Drive, PO Box C700
CH-1214 Vernier, Geneva West Conshohocken, PA 19428-2959, USA
Phone: +41 22 749 01 11 Phone: +610 832 9634
Fax: +41 22 749 09 47 Fax: +610 832 9635
Email: copyright@iso.org Email: khooper@astm.org
Website: www.iso.org Website: www.astm.org
Published in Switzerland
ii © ISO/ASTM International 2019 – All rights reserved

ISO/ASTM 52911-1:2019(E)
Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Symbols and abbreviated terms . 2
4.1 Symbols . 2
4.2 Abbreviated terms . 3
5 Characteristics of powder bed fusion (PBF) processes . 3
5.1 General . 3
5.2 Size of the parts . 4
5.3 Benefits to be considered in regard to the PBF process . 4
5.4 Limitations to be considered in regard to the PBF process . 5
5.5 Economic and time efficiency . 5
5.6 Feature constraints (islands, overhang, stair-step effect) . 6
5.6.1 General. 6
5.6.2 Islands . 6
5.6.3 Overhang . 6
5.6.4 Stair-step effect . 6
5.7 Dimensional, form and positional accuracy . 7
5.8 Data quality, resolution, representation . 7
6 Design guidelines for laser-based powder bed fusion of metals (PBF-LB/M) .8
6.1 General . 8
6.1.1 Selecting PBF-LB/M . 8
6.1.2 Design and test cycles . 8
6.2 Material and structural characteristics . 8
6.3 Support structures . 9
6.4 Build orientation, positioning and arrangement .11
6.4.1 General.11
6.4.2 Powder spreading .11
6.4.3 Support structures design .12
6.4.4 Curl effect .13
6.5 Anisotropy of the material characteristics.14
6.6 Surface roughness .14
6.7 Post-production finishing .14
6.7.1 General.14
6.7.2 Surface finishing .15
6.7.3 Removal of powder residue .15
6.7.4 Removal of support structures .15
6.7.5 Adjusting geometric tolerances .15
6.7.6 Heat treatment.15
6.8 Design considerations.16
6.8.1 General.16
6.8.2 Cavities .16
6.8.3 Gaps .16
6.8.4 Wall thicknesses .
...


SLOVENSKI STANDARD
01-december-2019
Aditivna proizvodnja - Konstruiranje - 1. del: Selektivno lasersko pretaljevanje
kovinskega prahu (ISO/ASTM 52911-1:2019)
Additive manufacturing - Design - Part 1: Laser-based powder bed fusion of metals
(ISO/ASTM 52911-1:2019)
Additive Fertigung - Technische Konstruktionsrichtlinie für Pulverbettfusion - Teil 1:
Laserbasierte Pulverbettfusion von Metallen (ISO/ASTM 52911-1:2019)
Fabrication additive - Conception - Partie 1: Fusion laser sur lit de poudre métallique
(ISO/ASTM 52911-1:2019)
Ta slovenski standard je istoveten z: EN ISO/ASTM 52911-1:2019
ICS:
25.030 3D-tiskanje Additive manufacturing
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN ISO/ASTM 52911-1
EUROPEAN STANDARD
NORME EUROPÉENNE
September 2019
EUROPÄISCHE NORM
ICS 25.030
English Version
Additive manufacturing - Design - Part 1: Laser-based
powder bed fusion of metals (ISO/ASTM 52911-1:2019)
Fabrication additive - Conception - Partie 1: Fusion Additive Fertigung - Konstruktion - Teil 1:
laser sur lit de poudre métallique (ISO/ASTM 52911- Laserbasierte Pulverbettfusion von Metallen
1:2019) (ISO/ASTM 52911-1:2019)
This European Standard was approved by CEN on 21 July 2019.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2019 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO/ASTM 52911-1:2019 E
worldwide for CEN national Members.

Contents Page
European foreword . 3

European foreword
This document (EN ISO/ASTM 52911-1:2019) has been prepared by Technical Committee ISO/TC 261
"Additive manufacturing" in collaboration with Technical Committee CEN/TC 438 “Additive
Manufacturing” the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by March 2020, and conflicting national standards shall
be withdrawn at the latest by March 2020.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Endorsement notice
The text of ISO/ASTM 52911-1:2019 has been approved by CEN as EN ISO/ASTM 52911-1:2019
without any modification.
INTERNATIONAL ISO/ASTM
STANDARD 52911-1
First edition
2019-07
Additive manufacturing — Design —
Part 1:
Laser-based powder bed fusion of
metals
Fabrication additive — Conception —
Partie 1: Fusion laser sur lit de poudre métallique
Reference number
ISO/ASTM 52911-1:2019(E)
©
ISO/ASTM International 2019
ISO/ASTM 52911-1:2019(E)
© ISO/ASTM International 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may be
reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester. In the United States, such requests should be sent to ASTM International.
ISO copyright office ASTM International
CP 401 • Ch. de Blandonnet 8 100 Barr Harbor Drive, PO Box C700
CH-1214 Vernier, Geneva West Conshohocken, PA 19428-2959, USA
Phone: +41 22 749 01 11 Phone: +610 832 9634
Fax: +41 22 749 09 47 Fax: +610 832 9635
Email: copyright@iso.org Email: khooper@astm.org
Website: www.iso.org Website: www.astm.org
Published in Switzerland
ii © ISO/ASTM International 2019 – All rights reserved

ISO/ASTM 52911-1:2019(E)
Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Symbols and abbreviated terms . 2
4.1 Symbols . 2
4.2 Abbreviated terms . 3
5 Characteristics of powder bed fusion (PBF) processes . 3
5.1 General . 3
5.2 Size of the parts . 4
5.3 Benefits to be considered in regard to the PBF process . 4
5.4 Limitations to be considered in regard to the PBF process . 5
5.5 Economic and time efficiency . 5
5.6 Feature constraints (islands, overhang, stair-step effect) . 6
5.6.1 General. 6
5.6.2 Islands . 6
5.6.3 Overhang . 6
5.6.4 Stair-step effect . 6
5.7 Dimensional, form and positional accuracy . 7
5.8 Data quality, resolution, representation . 7
6 Design guidelines for laser-based powder bed fusion of metals (PBF-LB/M) .8
6.1 General . 8
6.1.1 Selecting PBF-LB/M . 8
6.1.2 Design and test cycles . 8
6.2 Material and structural characteristics . 8
6.3 Support structures . 9
6.4 Build orientation, positioning and arrangement .11
6.4.1 General.11
6.4.2 Powder spreading .11
6.4.3 Support structures design .12
6.4.4 Curl effect .13
6.5 Anisotropy of the material characteristics.14
6.6 Surface roughness .14
6.7 Post-production finishing .14
6.7.1 General.14
6.7.2 Surface finishing .15
6.7.3 Removal of powder residue .15
6.7.4 Removal of support structures .15
6.7.5 Adjusting geometric tolerances .15
6.7.6 Heat treatment.15
6.8 Design considerations.16
6.8.1 General.16
6.8.2 Cavities .16
6.8.3 Gaps .16
6.8.4 Wall thicknesses .
...

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