Secondary cells and batteries containing alkaline or other non-acid electrolytes - Safety requirements for secondary lithium batteries for use in road vehicles not for the propulsion

IEC 63057:2020 specifies safety tests and requirements for secondary lithium batteries permanently installed in road vehicles not for the propulsion. Replacement secondary batteries permanently installed in road vehicles not for propulsion are covered by this document. The following are typical applications that utilize the batteries under the scope of this document: a power source for the starting of internal combustion engines, lighting, on-board auxiliary equipment, and energy absorption for regeneration from braking. This document applies to batteries with a maximum voltage less than or equal to 60 V DC. The batteries primarily used for propulsion of electric vehicles (EVs), including battery electric vehicles (BEVs), hybrid electric vehicles (HEVs), and plug-in hybrid electric vehicles (PHEVs) are not covered by this document.

Sekundärzellen und -batterien mit alkalischen oder anderen nicht-säurehaltigen Elektrolyten - Sicherheitsanforderungen für sekundäre Lithium-Batterien zur Verwendung in Straßenfahrzeugen mit Ausnahme des Antriebs

Accumulateurs alcalins et autres accumulateurs à électrolyte non acide - Exigences de sécurité pour les batteries d’accumulateurs au lithium destinées à être utilisées dans les véhicules routiers, mais non destinées à la propulsion

L'IEC 63057:2020 spécifie des essais et des exigences de sécurité pour les batteries d'accumulateurs au lithium installées de façon permanente dans les véhicules routiers, mais non destinées à la propulsion. Les batteries d'accumulateurs de remplacement installées de façon permanente dans les véhicules routiers, mais non destinées à la propulsion sont traitées par le présent document. Les applications suivantes sont des applications types qui utilisent les batteries relevant du domaine d'application du présent document: source électrique dédiée au démarrage des moteurs à combustion interne, éclairage, matériel auxiliaire embarqué et source d'absorption d'énergie pour la récupération par freinage. Le présent document s'applique aux batteries dont la tension continue maximale est inférieure ou égale à 60 V. Les batteries utilisées principalement pour la propulsion des véhicules électriques (EV – electric vehicles) y compris les véhicules électriques à batterie (BEV – battery electric vehicles), les véhicules électriques hybrides (HEV – hybrid electric vehicles), et les véhicules électriques hybrides rechargeables (PHEV – plug-in hybrid electric vehicles) ne sont pas traitées par le présent document.

Sekundarni členi in baterije z alkalnimi ali drugimi nekislinskimi elektroliti - Varnostne zahteve za sekundarne litijeve baterije za uporabo v cestnih vozilih, ne za pogon

General Information

Status
Published
Publication Date
05-Mar-2020
Withdrawal Date
13-Feb-2023
Current Stage
6060 - Document made available - Publishing
Start Date
06-Mar-2020
Completion Date
06-Mar-2020

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SLOVENSKI STANDARD
01-februar-2021
Sekundarni členi in baterije z alkalnimi ali drugimi nekislinskimi elektroliti -
Varnostne zahteve za sekundarne litijeve baterije za uporabo v cestnih vozilih, ne
za pogon
Secondary cells and batteries containing alkaline or other non-acid electrolytes - Safety
requirements for secondary lithium batteries for use in road vehicles not for the
propulsion
Accumulateurs alcalins et autres accumulateurs à électrolyte non acide - Exigences de
sécurité pour batteries rechargeables Lithium destinées à l'utilisation dans des véhicules
routiers hors propulsion .
Ta slovenski standard je istoveten z: EN IEC 63057:2020
ICS:
29.220.30 Alkalni sekundarni členi in Alkaline secondary cells and
baterije batteries
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD EN IEC 63057

NORME EUROPÉENNE
EUROPÄISCHE NORM
March 2020
ICS 29.220.30
English Version
Secondary cells and batteries containing alkaline or other non-
acid electrolytes - Safety requirements for secondary lithium
batteries for use in road vehicles not for the propulsion
(IEC 63057:2020)
Accumulateurs alcalins et autres accumulateurs à Akkumulatoren und Batterien mit alkalischen oder anderen
électrolyte non acide - Exigences de sécurité pour les nichtsäurehaltigen Elektrolyten - Sicherheitsanforderungen
batteries d'accumulateurs au lithium destinées à être für Lithium-Batterien zur Verwendung in Straßenfahrzeugen
utilisées dans les véhicules routiers, mais non destinées à mit Ausnahme des Antriebs
la propulsion (IEC 63057:2020)
(IEC 63057:2020)
This European Standard was approved by CENELEC on 2020-02-14. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the
Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.

European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN IEC 63057:2020 E
European foreword
The text of document 21A/715/FDIS, future edition 1 of IEC 63057, prepared by SC 21A "Secondary
cells and batteries containing alkaline or other non-acid electrolytes" of IEC/TC 21 "Secondary cells
and batteries" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
The following dates are fixed:
• latest date by which the document has to be implemented at national (dop) 2020-11-14
level by publication of an identical national standard or by endorsement
• latest date by which the national standards conflicting with the (dow) 2023-02-14
document have to be withdrawn
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.

Endorsement notice
The text of the International Standard IEC 63057:2020 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards
indicated:
IEC 62281 NOTE Harmonized as EN IEC 62281
IEC 62620:2014 NOTE Harmonized as EN 62620:2015 (not modified)
IEC 63118 NOTE Harmonized as EN 63118
ISO 9001 NOTE Harmonized as EN ISO 9001

To be published. Stage at the time of publication: prEN 63118:2017.
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.
NOTE 1  Where an International Publication has been modified by common modifications, indicated by (mod), the relevant
EN/HD applies.
NOTE 2  Up-to-date information on the latest versions of the European Standards listed in this annex is available here:
www.cenelec.eu.
Publication Year Title EN/HD Year
IEC 60050-482 - International Electrotechnical Vocabulary - - -
Part 482: Primary and secondary cells and
batteries
IEC 62619 2017 Secondary cells and batteries containing EN 62619 2017
alkaline or other non-acid electrolytes -
Safety requirements for secondary lithium
cells and batteries, for use in industrial
applications
ISO/IEC Guide 51 - Safety aspects - Guidelines for their inclusion - -
in standards
IEC 63057 ®
Edition 1.0 2020-01
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Secondary cells and batteries containing alkaline or other non-acid

electrolytes – Safety requirements for secondary lithium batteries for use

in road vehicles not for the propulsion

Accumulateurs alcalins et autres accumulateurs à électrolyte non acide –

Exigences de sécurité pour les batteries d'accumulateurs au lithium destinées

à être utilisées dans les véhicules routiers, mais non destinées à la propulsion

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.220.30 ISBN 978-2-8322-7733-1

– 2 – IEC 63057:2020 © IEC 2020
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Parameter measurement tolerances . 8
5 General safety considerations . 9
5.1 General . 9
5.2 Insulation and wiring . 9
5.3 Venting . 9
5.4 Temperature/voltage/current . 9
5.5 Terminal contacts of the battery . 10
5.6 Assembly of battery . 10
5.6.1 General . 10
5.6.2 Battery design . 10
5.7 Requirements for the BMS . 10
5.8 Operating region of lithium cells and battery for safe use . 11
5.9 Quality plan . 11
6 Type test conditions . 11
6.1 General . 11
6.2 Test items . 12
7 Specific requirements and tests . 12
7.1 Specific requirements and tests for automotive battery . 12
7.1.1 General . 12
7.1.2 Charging procedure for test purposes . 12
7.1.3 Mechanical shock [intended use] . 12
7.1.4 Vibration [intended use] . 13
7.1.5 Thermal cycling [intended use] . 13
7.1.6 Overcharge [reasonably foreseeable misuse] . 14
7.1.7 Overdischarge [reasonably foreseeable misuse] . 14
7.1.8 External short-circuit [reasonably foreseeable misuse] . 15
7.1.9 Drop [reasonably foreseeable misuse] . 15
7.1.10 Thermal abuse [reasonably foreseeable misuse] . 15
7.1.11 Crush [reasonably foreseeable misuse] . 16
7.2 Specific requirements and tests for moped and motorcycle battery . 16
7.2.1 General . 16
7.2.2 Charging procedure for test purposes . 16
7.2.3 Mechanical shock [intended use] . 17
7.2.4 Vibration [intended use] . 17
7.2.5 Thermal cycling [intended use] . 18
7.2.6 Overcharge [reasonably foreseeable misuse] . 18
7.2.7 Overdischarge [reasonably foreseeable misuse] . 19
7.2.8 External short-circuit [reasonably foreseeable misuse] . 19
7.2.9 Drop [reasonably foreseeable misuse] . 20
7.2.10 Thermal abuse [reasonably foreseeable misuse] . 20
8 Information for safety . 20
Bibliography . 21

IEC 63057:2020 © IEC 2020 – 3 –
Figure 1 – Examples of BMS locations and battery configurations . 11
Figure 2 – Dimensions of the crush plate . 16

Table 1 – Type tests . 12
Table 2 – Mechanical shock test – parameters . 13
Table 3 – Frequency and acceleration . 13
Table 4 – Mechanical shock test – parameters (gross mass of the battery less
than 12 kg) . 17
Table 5 – Mechanical shock test – parameters (gross mass of the battery of 12 kg or

more) . 17
Table 6 – Frequency and acceleration (gross mass of the battery less than 12 kg) . 18
Table 7 – Frequency and acceleration (gross mass of the battery of 12 kg or more) . 18

– 4 – IEC 63057:2020 © IEC 2020
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SECONDARY CELLS AND BATTERIES CONTAINING ALKALINE
OR OTHER NON-ACID ELECTROLYTES –
SAFETY REQUIREMENTS FOR SECONDARY LITHIUM
BATTERIES FOR USE IN ROAD VEHICLES
NOT FOR THE PROPULSION
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international
...

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