ISO 15830-4:2005

Road vehicles — Design and performance specifications for the WorldSID 50th percentile male side impact dummy — Part 4: User's manual

ISO 15830-4:2005 specifies requirements for assembling and disassembling of the WorldSID 50th percentile side impact dummy, a standard anthropomorphic dummy for side impact testing of road vehicles. It is applicable to impact tests involving: passenger vehicles of categories M1 and goods vehicles of categories N1, impacts to the side of the vehicle structure, and impact tests involving the use of an anthropometric dummy as a human surrogate for the purpose of evaluating compliance with vehicle safety standards.

Véhicules routiers — Conception et spécifications de performance pour le mannequin mondial (WorldSID), 50e percentile homme, de choc latéral — Partie 4: Manuel de l'utilisateur

General Information

• Status: Withdrawn
• Publication Date: 30-Nov-2005
• Withdrawal Date: 30-Nov-2005
• ICS: 43.020 - Road vehicles in general
• Technical Committee: ISO/TC 22 - Road vehicles
• Drafting Committee: ISO/TC 22 - Road vehicles
• Current Stage: 9599 - Withdrawal of International Standard
• Completion Date: 10-May-2013

Relations

• Revised: ISO 15830-4:2013 - Road vehicles — Design and performance specifications for the WorldSID 50th percentile male side impact dummy — Part 4: User's manual
• Effective Date: 06-Aug-2011

Standards Content (Sample)

INTERNATIONAL ISO
STANDARD 15830-4
First edition
2005-12-01

Road vehicles — Design and
performance specifications for
the WorldSID 50th percentile male
side-impact dummy —
Part 4:
User's manual
Véhicules routiers — Conception et spécifications de performance pour
e
le mannequin mondial (WorldSID), 50 percentile homme, de choc
latéral —
Partie 4: Manuel de l'utilisateur




Reference number
ISO 15830-4:2005(E)
©
ISO 2005

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ISO 15830-4:2005(E)
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©  ISO 2005
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ii © ISO 2005 – All rights reserved

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ISO 15830-4:2005(E)
Contents Page
Foreword.xi
Introduction.xii
1 Scope.1
2 Normative references.1
3 Terms and definitions .1
4 Requirements.2
4.1 Disassembly and assembly.2
4.2 Full arm changeover.2
Annex A (normative) Procedures for disassembling and assembling the WorldSID.3
A.1 Head.3
A.1.1 Parts list for head .3
A.1.2 Disassembling .5
A.1.3 Assembling.6
A.1.4 Instrumentation mounting .7
A.2 Neck.8
A.2.1 Parts lists for neck.8
A.2.2 Disassembling .10
A.2.3 Assembling.12
A.2.4 Instrumentation mounting .14
A.3 Thorax, abdomen and shoulder .14
A.3.1 Parts list.14
A.3.2 Disassembling .20
A.3.3 Assembling.27
A.3.4 Instrumentation mounting .32
A.4 Full arm.35
A.4.1 Parts list.35
A.4.2 Disassembling .42
A.4.3 Assembling the arm .44
A.4.4 Adjusting the arm .46
A.4.5 Changing full arm from left to right side impact .49
A.5 Half arm.50
A.5.1 Parts list for half arm.50
A.5.2 Disassembling .51
A.5.3 Assembling.51
A.6 Pelvis.52
A.6.1 Parts list for pelvis.52
A.6.2 Disassembling .57
A.6.3 Assembling the pelvis.66
A.6.4 Instrumentation mounting .67
A.7 Full leg assembly.67
A.7.1 Parts list.67
A.7.2 Disassembling .74
A.7.3 Assembling the leg.76
A.7.4 Adjusting the leg.80
A.8 Suit assembly.82
A.8.1 Parts list for suit .82
A.8.2 Disassembly.82
A.8.3 Assembly.82
Annex B (informative) Overview of an example permissible internal data acquisition system.83
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ISO 15830-4:2005(E)
B.1 General.83
B.2 System components.83
B.2.1 G5 module.84
B.2.2 G5 docking station.84
B.2.3 G5-DB.84
B.2.4 Docking station to G5-DB cable.84
B.2.5 In-dummy battery and cable .86
B.2.6 G5-DB to battery and temperature sensor cable.86
B.2.7 G5-DB to dummy exit cable .86
B.2.8 Dummy exit to TDAS status box cable.86
B.2.9 TDAS status box .86
B.2.10 DC/DC converter .87
B.2.11 AC/DC converter .87
B.2.12 TDAS power supply.87
B.2.13 TDAS software .87
B.2.14 Status box to PC cable.87
B.2.15 Notebook PC .87
B.3 Dummy exit to status box cable pinout.88
B.4 Sensor cable length.89
Annex C (normative) Fastener torque values .91
Annex D (informative) Fastener abbreviations and ISO references for user convenience .92
Annex E (informative) Recommended WorldSID general practices .93
E.1 Certification test intervals.93
E.2 Recommended inspection practices .93
E.3 WorldSID thorax half width.94
E.4 Avoiding possible connector damage.94
E.5 Temperature range .94
E.6 Dummy handling.94
E.6.1 General.94
E.6.2 Procedures for using the lifting bracket are as follows .95
E.7 Dummy storage.95
Annex F (informative) Recommended WorldSID seating procedure .96
F.1 Placement procedures for the driver seat position.96
F.1.1 General.96
F.1.2 Electronic spreadsheets .96
F.2 Placement procedures for the rear seat position.96
F.2.1 ATD preparation.96
F.2.2 Position the seat .96
F.2.3 Dummy placement.96
Annex G (informative) Suggested WorldSID wiring procedures.98
G.1 Head wiring.98
G.2 Neck.98
st
G.3 Shoulder rib and 1 thorax rib .99
nd rd
G.4 2 and 3 Thorax ribs and abdomen ribs .100
G.5 Pelvis cable routing.100
G.6 Installation of sensor connectors to the thorax connector station.101
G.7 Instrumented arm cable routing.107
G.7.1 General considerations.107
G.7.2 Lower arm cables.107
G.7.3 Upper arm cables.108
G.7.4 Elbow cables.108
G.7.5 Routing wires through flesh component .109
G.8 Instrumented leg cable routing .110
G.8.1 Lower leg cable routing .110
G.8.2 Knee cable routing.111
G.8.3 Femoral neck cable routing.112
G.9 Wiring with an external DAS.113
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ISO 15830-4:2005(E)
Annex H (informative) WorldSID temperature information.114
H.1 Temperature sensitivity of WorldSID.114
H.2 Monitoring of temperature variations of WorldSID .114
H.3 Effect of internal DAS on dummy temperature.115
H.4 Practical notes for full body testing related to temperature .115
Annex I (normative) Recommended WorldSID grounding scheme.116
I.1 Parts list.116
I.2 Grounding procedures.116

Figures
Figure A.1 — WorldSID head components .4
Figure A.2 — Removal of moulded head .5
Figure A.3 — Separating the head core from the neck .5
Figure A.4 — Removing upper neck load cell from instrumented head core.6
Figure A.5 — Wire routing for head instrumentation .7
Figure A.6 — WorldSID head instrumentation .8
Figure A.7 — WorldSID neck components.9
Figure A.8 — Removing lower neck bracket .10
Figure A.9 — Removing upper neck bracket.10
Figure A.10 — Using clamp to remove neck interface plate .11
Figure A.11 — Neck dampers are free to be removed when interface plates are removed .11
Figure A.12 — Lateral positions for neck buffers .12
Figure A.13 — Assembling of neck buffers .13
Figure A.14 — Neck triaxial accelerometer installation.14
Figure A.15 — Components of WorldSID thorax and abdomen .17
Figure A.16 — Shoulder .18
Figure A.17 — WorldSID spine box assembly .20
Figure A.18 — Removing shoulder load cell assembly.21
Figure A.19 — Detaching shoulder rib at front from sternum.22
Figure A.20 — Detaching the rib from the spine box at the rear.22
Figure A.21 — Battery assembly.24
Figure A.22 — Internal spine box assembly.25
Figure A.23 — Angular accelerometer assembling.26
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ISO 15830-4:2005(E)
Figure A.24 — IR-TRACC ball joint assemblies are mounted to the struck-side plate of the spine box.27
Figure A.25 — Shoulder rib is grey, the first thoracic rib is red, and the second and third thoracic ribs and
abdominal ribs are white.28
Figure A.26 — Components of thorax rib .29
Figure A.27 — Wire routing for rib instrumentation .30
Figure A.28 — Plugging rib instrumentation cables into the front of the G5 modules mounted in the spine box .30
Figure A.29 — The rib and abdominal couplers are attached to the ribs after instrumentation is plugged in.31
Figure A.30 — Installation of G5 modules.32
Figure A.31 — WorldSID rib instrumentation.33
Figure A.32 — G5 DAS module.34
Figure A.33 — Interposer connector.34
Figure A.34 — DAS connector .34
Figure A.35 — Arrangement of DAS, interposer connector, and connector .35
Figure A.36 — Full arm, exploded.37
Figure A.37 — Shoulder-arm detail .38
Figure A.38 — Upper arm, exploded.39
Figure A.39 — Elbow section .40
Figure A.40 — Lower arm, exploded.41
Figure A.41 — Wrist.42
Figure A.42 — 'Z' Pivot and upper arm tube.43
Figure A.43 — Elbow potentiometer.45
Figure A.44 — Elbow potentiometer wiring .45
Figure A.45 — Arm joint rotation .46
Figure A.46 — Arm joint tension points .47
Figure A.47 — Elbow adjustment .48
Figure A.48 — Elbow friction adjustment.49
Figure A.49 — Change-over components .50
Figure A.50 — Arm assembly.51
Figure A.51 — WorldSID pelvis components .54
Figure A.52 — Rear view of pelvis assembly .55
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ISO 15830-4:2005(E)
Figure A.53 — Front view of pelvis assembly .55
Figure A.54 — Close-up view of pubic assembly.56
Figure A.55 — Close-up view of lumbar assembly.56
Figure A.56 — Removing spine box from the pelvis .57
Figure A.57 — Detaching the femur assemblies.58
Figure A.58 — Pelvis flesh .59
Figure A.59 — Removing sacroiliac backing plates to separate the pelvic bone-pubis assembly .59
Figure A.60 — Separating moulded pelvis bone from pubis assembly.60
Figure A.61 — Separating pubic buffers from pubic load cell structural replacement .60
Figure A.62 — Detaching the lumbar spine.
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