SIST EN 13852-1:2013
(Main)Cranes - Offshore cranes - Part 1: General purpose offshore cranes
Cranes - Offshore cranes - Part 1: General purpose offshore cranes
This European Standard specifies the requirements for general-purpose offshore cranes including their supporting pedestals or structures. The standard is applicable to general-purpose offshore cranes covered by the scope of this European Standard which are manufactured after the date of its publication as EN. This European Standard is not applicable to general-purpose offshore cranes which are manufactured before the date of its publication as an EN. This European Standard does not cover use of - or hazards relating to the following: a) fabrication, transportation, assembly, dismantling, disabling, scrapping or changing the configuration of the crane; b) lifting accessories, i.e. any item between the hook and the load; c) minimum design temperature below -20 °C; d) operations at an ambient temperature above 45 °C; e) lifting operations involving more than one crane; f) accidental loads due to collisions; g) hand powered cranes and other cranes with a rated capacity less than 2 t or outreach less than 8 m; h) emergency rescue operations; (except training) i) subsea lifting operations. The significant hazards covered by this European standard are identified in Clause 4. This European Standard includes requirements for the lifting of personnel by a general-purpose offshore crane.
Krane - Offshore-Krane - Teil 1: Offshore-Krane für allgemeine Verwendung
Diese Europäische Norm legt die Anforderungen an Offshore-Krane für allgemeine Verwendung einschließlich deren unterstützenden Tragsäulen und Fundamentstrukturen fest.
Diese Europäische Norm gilt für die im Anwendungsbereich behandelten Offshore-Krane für allgemeine Verwendung, die nach dem Veröffentlichungsdatum dieser Europäische Norm als EN hergestellt wurden.
Diese Europäische Norm gilt nicht für Offshore-Krane für allgemeine Verwendung, die vor dem Veröffentlichungsdatum dieser Norm als EN hergestellt wurden.
Diese Europäische Norm behandelt nicht die von den unten angeführten Einsatzarten ausgehenden Gefährdungen und Verwendungen
a) Herstellung, Transport, Montage, Demontage, Unbrauchbarmachung, Verschrottung oder Rüstzustands-änderung des Krans;
b) Lastaufnahmemittel, d. h. alle Teile zwischen dem Haken und der Last;
c) Mindest-Entwurfstemperatur unter −20 °C;
d) Betrieb bei einer Umgebungstemperatur über 45 °C;
ANMERKUNG Für Ausrüstungen, die für den Betrieb in explosionsgefährdeten Bereichen ausgelegt sind, beträgt der Normalbereich der Umgebungstemperatur −20 °C bis +40 °C, es sei denn, es wurden andere Werte festgelegt und auf der Ausrüstung angegeben. Siehe Anhang O und die angegebenen einschlägigen Normen für vollständige Informationen.
e) Hebearbeiten mit mehr als einem beteiligten Kran;
f) unbeabsichtigte Lasten aufgrund von Kollisionen;
g) handbetriebene Krane und sonstige Krane mit einer Tragfähigkeit von weniger als 2 t oder einer Ausladung von weniger als 8 m;
h) Rettungsmaßnahmen in Notfällen (ausgenommen Training);
i) Unterwasser-Hebearbeiten.
Die durch diese Europäische Norm erfassten signifikanten Gefährdungen sind in Abschnitt 4 identifiziert.
Diese Europäische Norm enthält Anforderungen an das Heben von Personal durch einen Offshore-Kran für allgemeine Verwendung.
Appareils de levage à charge suspendue - Grues offshore - Partie 1: Grues offshore pour usage général
La présente Norme européenne spécifie les prescriptions relatives aux grues offshore d'usage général, y compris leurs socles ou structures d'appui.
La norme ne s’applique pas aux grues offshore d’usage général couvertes par le domaine d’application de la présente norme et construites avant sa date de publication en tant que norme européenne.
La présente Norme européenne ne couvre pas les phénomènes dangereux engendrés par les opérations suivantes ou l'utilisation des éléments suivants :
a) la fabrication, le transport, le montage, le démontage, la mise hors service, la mise au rebut ou la modification de configuration de la grue ;
b) les accessoires de levage, c'est-à-dire tout élément entre le crochet et la charge ;
c) les températures de calcul inférieures à – 40 °C ;
d) les opérations effectuées à une température ambiante supérieure à 40 °C ;
e) les opérations de levage impliquant plus d'un appareil de levage à charge suspendue ;
f) les charges accidentelles dues à des collisions ;
g) les grues manuelles et autres appareils de levage à charge suspendue ayant une charge nominale inférieure à 2 t ou une portée inférieure à 8 m ;
h) les opérations de sauvetage ;
i) les opérations de levage sous-marines.
Les phénomènes dangereux significatifs couverts par la présente Norme européenne sont identifiés à l'Article 4.
La présente Norme européenne couvre les prescriptions relatives au levage de personnel par une grue offshore d’usage général.
Žerjavi - Žerjavi na plavajočih objektih - 1. del: Žerjavi na plavajočih objektih za splošno uporabo
Ta evropski standard določa zahteve za žerjave na plavajočih objektih za splošno uporabo, vključno z nosilnimi ploščadmi ali strukturami. Standard se uporablja za žerjave na plavajočih objektih za splošno uporabo, zajete v tem evropskem standardu, ki so izdelani po datumu objave tega standarda kot standarda EN. Ta evropski standard se ne uporablja za žerjave na plavajočih objektih za splošno uporabo, ki so bili izdelani pred objavo tega standarda kot standarda EN. Ta evropski standard ne zajema uporabe ali nevarnosti, povezane z naslednjim: a) proizvodnja, transport, sestavljanje, razstavljanje, onemogočanje, razrezovanje ali spreminjanje konfiguracije žerjava; b) dvižni pripomočki, tj. kateri koli predmet med kljuko in tovorom; c) najnižja temperatura konstrukcije pod –20 °C; d) delovanje pri temperaturi okolja nad 45 °C; e) dvigovanje z več kot enim žerjavom; f) nezgodne obtežbe zaradi trkov; g) ročno upravljani žerjavi in drugi žerjavi z omejitvijo nosilnosti pod 2 t ali dosegom krajšim od 8 m; h) reševanje v izrednih primerih; (razen usposabljanja) i) dvigovanje pod morsko gladino. Posebne nevarnosti, ki jih zajema ta evropski standard, so navedene v točki 4. Ta evropski standard vključuje zahteve za dvigovanje osebja z žerjavi na plavajočih objektih za splošno uporabo.
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Krane - Offshore-Krane - Teil 1: Offshore-Krane für allgemeine VerwendungAppareils de levage à charge suspendue - Grues offshore - Partie 1: Grues offshore pour usage généralCranes - Offshore cranes - Part 1: General purpose offshore cranes53.020.20DvigalaCranes47.020.40Dvigalna oprema in oprema za pretovorLifting and cargo handling equipmentICS:Ta slovenski standard je istoveten z:EN 13852-1:2013SIST EN 13852-1:2013en,fr,de01-december-2013SIST EN 13852-1:2013SLOVENSKI
STANDARDSIST EN 13852-1:2004/AC:2007SIST EN 13852-1:20041DGRPHãþD
SIST EN 13852-1:2013
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13852-1
September 2013 ICS 47.020.40; 53.020.20 Supersedes EN 13852-1:2004English Version
Cranes - Offshore cranes - Part 1: General-purpose offshore cranes
Appareils de levage à charge suspendue - Grues off-shore - Partie 1: Grues off-shore pour usage général
Krane - Offshore-Krane - Teil 1: Offshore-Krane für allgemeine Verwendung This European Standard was approved by CEN on 19 July 2013.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13852-1:2013: ESIST EN 13852-1:2013
EN 13852-1:2013 (E) 2 Contents Page Foreword .5 Introduction .6 1 Scope .7 2 Normative references .7 3 Terms and definitions . 10 4 List of significant hazards . 15 5 Safety requirements and/or protective measures . 18 5.1 General . 18 5.2 Strength and stability . 18 5.3 Equipment and components . 21 5.4 Drive systems . 25 5.5 Control station, machinery house etc . 26 5.6 Noise reduction . 28 5.7 Access, guards etc . 28 5.8 Controls, indicators and limiting devices . 29 5.9 Protection systems . 33 5.10 Lifting of personnel . 39 6 Verification of the safety requirements and/or protective measures . 40 6.1 General . 40 6.2 Testing . 43 7 Information for use . 45 7.1 Documentation . 45 7.2 Operation . 45 7.3 Maintenance . 47 7.4 Marking . 48 Annex A (informative)
Selection of a suitable set of crane standards for a given application . 50 Annex B (normative)
Determination of factors . 51 B.1 Calculation of the dynamic coefficient -n by the simplified method . 51 B.2 Calculation of dynamic coefficient -n by motion response analysis . 53 B.3 Out of plane influences . 53 B.3.1 General . 53 B.3.2 Offlead load . 53 B.3.3 Sidelead load . 54 B.3.4 Horizontal load combination . 55 B.4 Hook velocity . 55 B.4.1 Hoisting and lowering velocity . 55 B.4.2 Horizontal hook velocity . 55 B.5 Load combinations . 56 Annex C (normative)
Environmental influences . 59 C.1 General . 59 C.2 Wind . 59 C.2.1 Wind velocities . 59 C.2.2 Boom stalling . 60 SIST EN 13852-1:2013
EN 13852-1:2013 (E) 3 C.3 Floating units . 60 C.4 Thermal effects . 60 C.5 Ice . 61 C.6 Stowage . 61 C.7 Corrosion protection . 61 Annex D (normative)
Failure mode analysis . 62 D.1 General . 62 D.2 Failure mode charts . 62 Annex E (normative)
Material selection . 64 E.1 General . 64 E.2 Verification of material quality . 64 E.3 Forged rings for slewing bearings . 64 E.4 Slewing bearing fasteners . 65 E.5 Welded structures . 66 E.6 Non-welded components . 66 Annex F (normative)
Control station instrumentation . 68 F.1 Minimum control station instrumentation . 68 F.2 Optional control station instrumentation . 68 Annex G (normative)
Wire rope safety factors . 69 G.1 General . 69 G.2 Static safety factors . 69 G.2.1 General . 69 G.2.2 Running rigging . 69 G.2.3 Standing rigging . 70 G.3 Dynamic safety factors . 70 G.3.1 General . 70 G.3.2 Load reference factor for running rigging . 71 G.3.3 Load reference factor for standing rigging. 71 G.4 Lifting of personnel . 71 Annex H (normative)
Slewing bearings . 72 Annex I (normative)
Requirements for brakes . 73 Annex J (normative)
Ranking of safety systems . 75 Annex K (normative)
Required performance levels (PLr) for SRP/CS according to EN ISO 13849-1:2008 . 76 Annex L (informative)
Typical general-purpose offshore cranes and terminology . 77 Annex M (normative)
Excursion envelopes . 82 Annex N (normative)
Noise test code . 83 N.1 Introduction . 83 N.2 Sound power level determination . 83 N.2.1 Basic standard to be used . 83 N.2.2 Measurement and calculation procedure . 83 N.3 Emission sound pressure level determination . 84 SIST EN 13852-1:2013
EN 13852-1:2013 (E) 4 N.3.1 Basic standard to be used . 84 N.3.2 Crane operator and microphone positions . 84 N.3.3 Specifications concerning the crane operating cabin . 84 N.3.4 Specification relating to wind speed . 84 N.3.5 Measurement and calculation procedure . 84 N.4 Operating conditions . 85 N.4.1 General . 85 N.4.2 Test procedure . 86 N.5 Information on measurement uncertainties . 87 N.6 Information to be recorded . 87 N.7 Information to be reported . 87 N.8 Declaration and verification of noise emission values . 87 N.9 Noise measurement — test report . 88 Annex O (normative)
Equipment for use in a hazardous area . 92 O.1 General . 92 O.2 Avoidance or reduction of ignition sources . 92 O.3 Electrical equipment . 92 O.4 Non-electrical equipment . 92 O.5 Electrostatic discharge . 92 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 94 Annex ZB (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC . 95 Bibliography . 96
SIST EN 13852-1:2013
EN 13852-1:2013 (E) 5 Foreword This document (EN 13852-1:2013) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2014, and conflicting national standards shall be withdrawn at the latest by March 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13852-1:2004. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA and Annex ZB which are integral parts of this document. Since the previous version, major changes have been made including the scope. New requirements are introduced on load chart, electrotechnical and non electrical equipment, mode and rigging selector, back-up brake on luffing winches, wire ropes, lighting, dropped object protection, controls, data recorder, motion limiters, rated capacity limiter, boom backstop, emergency operation system, fire protection and protective earthing, etc. Major changes have also been made to Annexes B, F, G, K, M and O.
There are several updates in standard references, and a number of clauses have been redrafted for reasons of clarity and technical and editorial accuracy. EN 13852, Cranes — Offshore cranes, is composed of the following parts: — Part 1: General-purpose offshore cranes (the present document); — Part 2: Floating cranes. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 13852-1:2013
EN 13852-1:2013 (E) 6 Introduction This European Standard has been prepared to be a harmonised standard to provide one means for general purpose offshore cranes to conform to the essential health and safety requirements of the Machinery Directive, as mentioned in Annex ZA. Absolute safety of cranes cannot be ensured by design alone, as their operation depends on the skill of operators, maintenance personnel and inspectors as well as on the numerous technical parameters relating to the crane and its operating environment, which can have large scatter. As many of the hazards related to general-purpose offshore cranes relate to their operating environment and use, it is assumed in the preparation of this European Standard that all the relevant information relating to the use and operating environment of the crane has been exchanged between the manufacturer and user (as recommended in ISO 9374-1:1989 and ISO 9374-4:1989) covering such issues as, for example: — clearances; — requirements concerning protection against hazardous environments; — processed materials, such as potentially flammable or explosive material (e.g. hydrocarbons, combustible dust, etc). This European Standard is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered and indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. NOTE 1 A floating crane is a crane mounted on a vessel or barge designed for its support and transport, primarily intended for construction/deconstruction operations in a marine environment. NOTE 2 EN 13852–2 is not a harmonised standard.
SIST EN 13852-1:2013
EN 13852-1:2013 (E) 7 1 Scope This European Standard specifies the requirements for general-purpose offshore cranes including their supporting pedestals or structures. The standard is applicable to general-purpose offshore cranes covered by the scope of this European Standard which are manufactured after the date of its publication as EN. This European Standard is not applicable to general-purpose offshore cranes which are manufactured before the date of its publication as an EN. This European Standard does not cover use of - or hazards relating to the following: a) fabrication, transportation, assembly, dismantling, disabling, scrapping or changing the configuration of the crane; b) lifting accessories, i.e. any item between the hook and the load; c) minimum design temperature below −20 °C; d) operations at an ambient temperature above 45 °C; NOTE: For equipment designed for operation in explosive atmospheres, the normal ambient temperature range is −20 °C to +40 °C, unless otherwise specified and marked. See Annex O and relevant standards indicated for complete information. e) lifting operations involving more than one crane; f) accidental loads due to collisions; g) hand powered cranes and other cranes with a rated capacity less than 2 t or outreach less than 8 m; h) emergency rescue operations; (except training) i) subsea lifting operations. The significant hazards covered by this European standard are identified in Clause 4. This European Standard includes requirements for the lifting of personnel by a general-purpose offshore crane. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1:2006+A1:2009, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles EN 842:1996+A1:2008, Safety of machinery — Visual danger signals — General requirements, design and testing EN 953:1997+A1:2009, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards EN 1127-1:2011, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts and methodology SIST EN 13852-1:2013
EN 13852-1:2013 (E) 8 EN 10025-1:2004, Hot rolled products of structural steels — Part 1: General technical delivery conditions EN 10025-2:2004, Hot rolled products of structural steels — Part 2: Technical delivery conditions for non-alloy structural steels EN 10025-3:2004, Hot rolled products of structural steels — Part 3: Technical delivery conditions for normalized/normalized rolled weldable fine grain structural steels EN 10025-4:2004, Hot rolled products of structural steels — Part 4: Technical delivery conditions for thermomechanical rolled weldable fine grain structural steels EN 10025-5:2004, Hot rolled products of structural steels — Part 5: Technical delivery conditions for structural steels with improved atmospheric corrosion resistance EN 10025-6:2004+A1:2009, Hot rolled products of structural steels — Part 6: Technical delivery conditions for flat products of high yield strength structural steels in the quenched and tempered condition EN 10083-1:2006, Steels for quenching and tempering — Part 1: General technical delivery conditions EN 10083-2:2006, Steels for quenching and tempering — Part 2: Technical delivery conditions for non alloy steels EN 10204:2004, Metallic products — Types of inspection documents EN 12077-2:1998+A1:2008, Cranes safety — Requirements for health and safety — Part 2: Limiting and indicating devices EN 12385-1:2002+A1:2008, Steel wire ropes — Safety — Part 1: General requirements EN 12385-2:2002+A1:2008, Steel wire ropes — Safety — Part 2: Definitions, designation and classification EN 12385-3:2004+A1:2008, Steel wire ropes — Safety — Part 3: Information for use and maintenance EN 12385-4:2002+A1:2008, Steel wire ropes — Safety — Part 4: Stranded ropes for general lifting applications EN 12644-1:2001+A1:2008, Cranes — Information for use and testing — Part 1: Instructions EN 12644-2:2000+A1:2008, Cranes — Information for use and testing — Part 2: Marking EN 13001-1:2004+A1:2009, Cranes — General design — Part 1: General principles and requirements EN 13001-2:20111), Crane safety — General design — Part 2: Load actions CEN/TS 13001-3-1:2004, Cranes — General design — Part 3-1: Limit states and proof of competence of steel structures CEN/TS 13001-3-2:2008, Cranes — General design — Part 3-2: Limit states and proof of competence of wire ropes in reeving systems CEN/TS 13001-3-5:2010, Cranes — General design — Part 3-5: Limit states and proof of competence of forged hooks EN 13135:2013, Cranes — Safety — Design — Requirements for equipment
1) This standard is impacted by the corrigendum EN 13001-2:2011/AC:2012. SIST EN 13852-1:2013
EN 13852-1:2013 (E) 9 EN 13411-3:2004+A1:2008, Terminations for steel wire ropes — Safety — Part 3: Ferrules and ferrule-securing EN 13411-4:2011, Terminations for steel wire ropes — Safety — Part 4: Metal and resin socketing EN 13411-6:2004+A1:2008, Terminations for steel wire ropes — Safety — Part 6: Asymmetric wedge socket EN 13411-7:2006+A1:2008, Terminations for steel wire ropes — Safety — Part 7: Symmetric wedge socket EN 13463-1:2009, Non-electrical equipment for use in potentially explosive atmospheres — Part 1: Basic method and requirements EN 13478:2001+A1:2008, Safety of machinery — Fire prevention and protection EN 13557:2003+A2:2008, Cranes — Controls and control stations EN 13586:2004+A1:2008, Cranes — Access EN 14502-1:2010, Cranes — Equipment for the lifting of persons — Part 1: Suspended baskets EN 60079-0:2009, Explosive atmospheres — Part 0: Equipment — General requirements (IEC 60079-0:2007 + corrigendum Dec. 2010) EN 60079-14:2008, Explosive atmospheres — Part 14: Electrical installations design, selection and erection (IEC 60079-14:2007) EN 60079-15:2010, Explosive atmospheres — Part 15: Equipment protection by type of protection “n” (IEC 60079-15:2010) EN 60204-32:2008, Safety of machinery — Electrical equipment of machines — Part 32: Requirements for hoisting machines (IEC 60204-32:2008) EN 61000-6-2:2005, Electromagnetic compatibility (EMC) — Part 6-2: Generic standards — Immunity for industrial environments (IEC 61000-6-2:2005) EN 61000-6-4:20072), Electromagnetic compatibility (EMC) — Part 6-4: Generic standards — Emission standard for industrial environments (IEC 61000-6-4:2006) EN 61508 (all parts), Functional safety of electrical/electronic/programmable electronic safety-related systems (IEC 61508) EN ISO 898-1:2013, Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts, screws and studs specified property classes — Coarse thread and fine pitch thread (ISO 899-1:2013) EN ISO 3744:2010, Acoustics — Determination of sound power levels and sound energy l
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SLOVENSKI STANDARD
oSIST prEN 13852-1:2011
01-julij-2011
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Cranes - Offshore cranes - Part 1: General purpose offshore cranes
Krane - Offshore-Krane - Teil 1: Offshore-Krane für allgemeine Verwendung
Appareils de levage à charge suspendue - Grues offshore - Partie 1: Grues offshore pour
usage général
Ta slovenski standard je istoveten z: prEN 13852-1
ICS:
47.020.40 Dvigalna oprema in oprema Lifting and cargo handling
za pretovor equipment
53.020.20 Dvigala Cranes
oSIST prEN 13852-1:2011 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN 13852-1:2011
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oSIST prEN 13852-1:2011
EUROPEAN STANDARD
DRAFT
prEN 13852-1
NORME EUROPÉENNE
EUROPÄISCHE NORM
March 2011
ICS 47.020.40; 53.020.20 Will supersede EN 13852-1:2004
English Version
Cranes - Offshore cranes - Part 1: General purpose offshore
cranes
Appareils de levage à charge suspendue - Grues offshore - Krane - Offshore-Krane - Teil 1: Offshore-Krane für
Partie 1: Grues offshore pour usage général allgemeine Verwendung
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 147.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2011 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 13852-1:2011: E
worldwide for CEN national Members.
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oSIST prEN 13852-1:2011
prEN 13852-1:2011 (E)
Contents Page
Foreword .5
Introduction .6
1 Scope .7
2 Normative references .7
3 Terms and definitions . 11
4 List of significant hazards . 15
5 Safety requirements and/or protective measures . 19
5.1 General . 19
5.2 Strength and stability . 19
5.2.1 Selection of classification parameters . 19
5.2.2 In-service loads . 19
5.2.3 Out of service loads . 21
5.2.4 Failure mode analysis . 21
5.2.5 Seismic loads . 21
5.2.6 Load combinations . 21
5.2.7 Load charts . 21
5.2.8 Materials . 21
5.3 Equipment and components . 21
5.3.1 Electrotechnical equipment . 21
5.3.2 Non-electrotechnical equipment . 22
5.3.3 Power requirements . 22
5.3.4 Slewing drives . 22
5.3.5 Slewing bearings . 22
5.3.6 Slewing bearing fasteners . 23
5.3.7 Winches and brakes . 23
5.3.8 Wire rope termination . 23
5.3.9 Wire rope fastening to the drum . 23
5.3.10 Wire ropes . 24
5.3.11 Blocks and hooks . 24
5.3.12 Hydraulic cylinders . 25
5.3.13 Constant tension systems/motion compensators/shock absorbers . 25
5.4 Drive systems . 25
5.4.1 Electromagnetic compatibility . 25
5.4.2 Pneumatic systems . 25
5.4.3 Hydraulic systems . 25
5.4.4 Electrical systems. 26
5.5 Control station . 26
5.5.1 General . 26
5.5.2 Control cabin . 26
5.5.3 Windows . 26
5.5.4 Crane operator’s seat . 27
5.5.5 Cabin interior . 27
5.5.6 Cabin instrumentation . 27
5.5.7 Communications . 27
5.5.8 Machinery house and other enclosed spaces . 27
5.6 Noise reduction . 27
5.6.1 Noise reduction at source by design . 27
5.6.2 Noise reduction by information . 27
5.7 Access, guards etc. . 28
2
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oSIST prEN 13852-1:2011
prEN 13852-1:2011 (E)
5.7.1 Access . 28
5.7.2 Guards . 28
5.7.3 Hazardous substances . 28
5.7.4 Dropped objects . 28
5.7.5 Lifting arrangements for maintenance . 28
5.8 Controls, indicators and limiting devices . 28
5.8.1 General . 28
5.8.2 Controls . 29
5.8.3 Indicators. 29
5.8.4 Limiting devices . 31
5.9 Protection systems . 32
5.9.1 Overload and over-moment protection . 32
5.9.2 Emergency operation system . 35
5.9.3 Emergency stop . 37
5.9.4 Fire protection . 37
5.9.5 Protective earthing . 38
5.9.6 Lighting. 38
5.10 Lifting of personnel . 38
5.10.1 General . 38
5.10.2 Rated capacity . 38
5.10.3 Secondary brake . 38
5.10.4 Cylinders . 39
5.10.5 Mode selection for personnel lifting . 39
5.10.6 Secondary motion limiters . 39
6 Verification of the safety requirements and/or protective measures . 39
6.1 General . 39
6.2 Testing . 42
6.2.1 General . 42
6.2.2 Function test . 43
6.2.3 Installation test . 43
6.2.4 Test acceptance criteria. 44
6.2.5 Test load . 44
7 Information for use . 44
7.1 Documentation . 44
7.2 Operation . 45
7.2.1 General . 45
7.2.2 Checks before starting operation . 45
7.2.3 Checks during operation . 46
7.2.4 Crane out of service . 46
7.2.5 Lifting of personnel (if part of the intended use) . 46
7.3 Maintenance . 47
7.3.1 Inspections . 48
7.4 Marking . 48
7.4.1 Manufacturer’s plate . 48
7.4.2 Rated capacity information . 48
7.4.3 Components . 48
Annex A (informative) Selection of a suitable set of crane standards for a given application . 49
Annex B (normative) Determination of factors. 50
Annex C (normative) Environmental influences . 57
Annex D (normative) Failure mode analysis . 60
Annex E (normative) Material selection . 62
Annex F (normative) Control station instrumentation . 67
Annex G (normative) Wire rope safety factors . 68
Annex H (normative) Slewing bearings . 70
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Annex I (normative) Requirements for brakes . 71
Annex J (normative) Ranking of safety systems . 72
Annex K (normative) Required performance levels (PLr) for SRP/CS according to EN ISO 13849-
1:2008 . 73
Annex L (informative) Typical general-purpose offshore cranes and terminology . 74
Annex M (normative) Design excursion envelopes . 79
Annex N (normative) Noise test code . 80
Annex O (normative) Equipment for use in a hazardous area . 89
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC . 90
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Foreword
This document (prEN 13852-1:2011) has been prepared by Technical Committee CEN/TC 147 “Cranes -
Safety”, the secretariat of which is held by BSI.
This document is currently submitted to the CEN Enquiry.
This document will supersede EN 13852-1:2004.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document.
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Introduction
This European Standard has been prepared to be a harmonised standard to provide one means for
general-purpose offshore cranes to conform to the essential health and safety requirements of the Machinery
Directive, as mentioned in Annex ZA.
Absolute safety of cranes cannot be ensured by design alone, as their operation depends on the skill of
operators, maintenance personnel and inspectors as well as on the numerous technical parameters relating to
the crane and its operating environment, which can have large scatter.
As many of the hazards related to general-purpose offshore cranes relate to their operating environment and
use, it is assumed in the preparation of this European Standard that all the relevant information relating to the
use and operating environment of the crane has been exchanged between the manufacturer and user (as
recommended in ISO 9374-1:1989 and ISO 9374-4:1998) covering such issues as, for example:
clearances;
requirements concerning protection against hazardous environments;
processed materials, such as potentially flammable or explosive material (e.g. hydrocarbons, powder type
materials, etc).
This European Standard is a type C standard as stated in EN ISO 12100-1:2001.
The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are
covered and indicated in the scope of this European Standard.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence over the provisions of the other standards, for machines
that have been designed and built according to the provisions of this type C standard.
This standard is one part of EN 13852. The other part is:
Part 2: Floating Cranes
Note 1: A floating crane is a crane mounted on a vessel or barge designed for its support and transport,
primarily intended for construction/deconstruction operations in a marine environment .
Note 2: EN 13852-2 is not a harmonized standard.
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1 Scope
This European Standard specifies the requirements for general-purpose offshore cranes including their
supporting pedestals or structures.
The standard is not applicable to general - purpose offshore cranes covered by the scope of this standard
which are manufactured before the date of its publication as EN.
This European Standard does not cover use of - or hazards relating to use of the following:
a) fabrication, transportation, assembly, dismantling, disabling, scrapping or changing the configuration of
the crane;
b) lifting accessories, i.e. any item between the hook and the load;
c) design temperature below -40 °C;
d) operations at an ambient temperature above 40 °C;
e) lifting operations involving more than one crane;
f) accidental loads due to collisions;
g) hand powered cranes and other cranes with a rated capacity less than 2 t or outreach less than 8 m;
h) rescue operations;
i) subsea lifting operations.
The significant hazards covered by this European standard are identified in Clause 4.
This standard includes requirements for the lifting of personnel by a general – purpose offshore crane.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 614-1:2006 Safety of machinery – Ergonomic design principles – Part 1: Terminology and general
principles
EN 842:1996 +A1:2008 Safety of machinery – Visual danger signals – General requirements, design and
testing
EN 894-3:2000 + A1:2008 Safety of machinery – Ergonomic requirements for the design of displays and
control actuators – Part 3: Control actuators
EN 953:1997 Safety of machinery - Guards - General requirements for the design and construction of
fixed and movable guards
EN 982:1996 + A1: 2008 Safety of machinery – Safety requirements for fluid power systems and their
components – Hydraulics
EN 983:1996 + A1: 2008 Safety of machinery – Safety requirements for fluid power systems and their
components – Pneumatics
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EN 1993-1-1:2005 Eurocode 3: Design of steel structures - Part 1-1: General rules and rules for buildings
EN 1005-3:2002 + A1:2008 Safety of machinery – Human physical performance – Part 3: Recommended
force limits for machinery operation
EN 1127-1:2007 Explosive atmospheres - Explosion prevention and protection - Part 1: Basic concepts and
methodology
EN 10025-1: 2004 Hot rolled products of structural steels - Part 1: General technical delivery conditions
EN 10025-2:2004 Hot rolled products of structural steels - Part 2: Technical delivery conditions for non-
alloy structural steels
EN 10025-3:2004 Hot rolled products of structural steels - Part 3: Technical delivery conditions for
normalized/normalized rolled weldable fine grain structural steels
EN 10025-4:2004 Hot rolled products of structural steels - Part 4: Technical delivery conditions for
thermomechanical rolled weldable fine grain structural steels
EN 10025-5:2004 Hot rolled products of structural steels - Part 5: Technical delivery conditions for
structural steels with improved atmospheric corrosion resistance
EN 10025-6:2004 Hot rolled products of structural steels - Part 6: Technical delivery conditions for flat
products of high yield strength structural steels in the quenched and tempered condition
EN 10083-2:2006 Steels for quenching and tempering - Part 2: Technical delivery conditions for non alloy
steels
EN 10204:2004 Metallic products – Types of inspection documents
EN 12077-2:1998 + A1:2008 Cranes safety – Requirements for health and safety – Part 2: Limiting and
indicating devices
EN 12385-1:2002 +A1:2008 Steel wire ropes – Safety – Part 1: General requirements
EN 12385-2:2002 +A1:2008 Steel wire ropes – Safety – Part 2: Definitions, designation and classification
EN 12385-3:2004 A1:2008 Steel wire ropes – Safety – Part 3: Information for use and maintenance
EN 12385-4:2002 A1:2008 Steel wire ropes – Safety – Part 4: Stranded ropes for general lifting
applications
EN 12644-1:2001 +A1:2008 Cranes – Information for use and testing – Part 1: Instructions
EN 12644-2:2000 +A1:2008 Cranes – Information for use and testing – Part 2: Marking
EN 13001-1:2004 / AC: 2008 Cranes - General design - Part 1: General principles and requirements
EN 13001-2:2004 / A2: 2009 Cranes - General design - Part 2: Load actions
EN 13135-1:2003/AC: 2006 Cranes - Safety - Design - Requirements for equipment - Part 1:
Electrotechnical equipment – (Corrigendum AC: 2006 incorporated)
EN 13135-2:2004 / AC: 2005 Cranes - Equipment - Part 2: Non-electrotechnical equipment
EN 13411-3:2004 +A1:2008 Terminations for steel wire ropes - Safety - Part 3: Ferrules and ferrule-
securing
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EN 13411-4:2002 +A1:2008 Terminations for steel wire ropes – Safety – Part 4: Metal and resin socketing
EN 13411-6:2004 + A1:2008 Terminations for steel wire ropes – Safety – Part 6: Asymmetric wedge socket
EN 13411-7:2006 + A1:2008 Terminations for steel wire ropes – Safety – Part 7: Symmetric wedge socket
EN 13463-1:2001/ AC: 2002 Non-electrical equipment for potentially explosive atmospheres - Part 1: Basic
method and requirements – (Corrigendum AC: 2002 incorporated)
EN 13557:2003 + A1:2008 Cranes – Controls and control stations
EN 13586:2004 + A1:2008 Cranes – Access
EN 14502-1:2005 Cranes – Equipment for the lifting of persons – Part 1: Suspended baskets
EN 50015:1998 Electrical apparatus for potentially explosive atmospheres - Oil immersion "o
EN 50017:1998 Electrical apparatus for potentially explosive atmospheres – Powder filling «q»
EN 60079-0:2004 Electrical apparatus for explosive gas atmospheres - Part 0: General requirements
EN 60079-1:2007 Explosive atmospheres -- Part 1: Equipment protection by flameproof enclosures "d"
EN 60079-2:2004 Electrical apparatus for explosive gas atmospheres -- Part 2: Pressurized enclosures
"p"
EN 60079-7:2003 Electrical apparatus for explosive gas atmospheres -- Part 7: Increased safety "e"
EN 60079-11:2007 Explosive atmospheres -- Part 11: Equipment protection by intrinsic safety "i"
EN 60079-14:2008 Explosive atmospheres -- Part 14: Electrical installations design, selection and erection
EN 60079-15:2005 Electr
...
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