Railway applications - Track - Concrete sleepers and bearers - Part 3: Twin-block reinforced sleepers

This part of the EN 13230 defines technical criteria and control procedures for designing and manufacturing twin block reinforced concrete sleepers.

Bahnanwendungen - Oberbau - Gleis- und Weichenschwellen aus Beton - Teil 3: Bewehrte Zweiblockschwellen

Dieser Teil der EN 13230 legt die technischen Kriterien und Prüfverfahren fest, die mit der Konstruktion und
Herstellung von bewehrten Zweiblockschwellen zusammenhängen.

Applications ferroviaires - Voie - Traverses et support en béton - Partie 3 : Traverses biblocs en béton armé

La présente partie de la Norme européenne définit les critères techniques et les procédures de contrôle
relatifs à la conception et à la fabrication des traverses biblocs en béton armé.

Železniške naprave - Zgornji ustroj - Betonski pragi in kretniški betonski pragi - 3. del: Dvodelni armiranobetonski pragi

General Information

Status
Withdrawn
Public Enquiry End Date
19-Oct-2007
Publication Date
13-Jul-2009
Withdrawal Date
01-Jun-2016
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
02-Jun-2016
Due Date
25-Jun-2016
Completion Date
02-Jun-2016

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Železniške naprave - Zgornji ustroj - Betonski pragi in kretniški betonski pragi - 3. del: Dvodelni armiranobetonski pragiBahnanwendungen - Oberbau - Gleis- und Weichenschwellen aus Beton - Teil 3: Bewehrte ZweiblockschwellenApplications ferroviaires - Voie - Traverses et support en béton - Partie 3 : Traverses biblocs en béton arméRailway applications - Track - Concrete sleepers and bearers - Part 3: Twin-block reinforced sleepers91.100.30Beton in betonski izdelkiConcrete and concrete products45.080Rails and railway componentsICS:Ta slovenski standard je istoveten z:EN 13230-3:2009SIST EN 13230-3:2009en,de01-september-2009SIST EN 13230-3:2009SLOVENSKI
STANDARDSIST EN 13230-3:20041DGRPHãþD



SIST EN 13230-3:2009



EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13230-3June 2009ICS 91.100.30; 93.100Supersedes EN 13230-3:2002
English VersionRailway applications - Track - Concrete sleepers and bearers -Part 3: Twin-block reinforced sleepersApplications ferroviaires - Voie - Traverses et support enbéton - Partie 3 : Traverses biblocs en béton arméBahnanwendungen - Oberbau - Gleis- undWeichenschwellen aus Beton - Teil 3: BewehrteZweiblockschwellenThis European Standard was approved by CEN on 14 May 2009.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre:
Avenue Marnix 17,
B-1000 Brussels© 2009 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13230-3:2009: ESIST EN 13230-3:2009



EN 13230-3:2009 (E) 2 Contents Page Foreword .4Introduction .51 Scope .62 Normative references .63 Terms and definitions .64 Product testing .64.1 Test arrangements .64.1.1 Symbols .64.1.2 Rail seat section.74.2 Test procedures .94.2.1 Test loads .94.2.2 Static test . 104.2.3 Dynamic test . 124.3 Acceptance criteria . 144.3.1 General . 144.3.2 Static test . 144.3.3 Dynamic test . 144.3.4 Value of coefficients . 154.4 Design approval tests . 154.4.1 General . 154.4.2 Bending moment evaluation . 154.4.3 Concrete . 154.4.4 Product inspection . 154.4.5 Fastening system. 154.5 Routine tests . 154.5.1 General . 154.5.2 Static rail seat positive load test . 164.5.3 Concrete . 165 Steel connecting bar . 165.1 General . 165.2 Steel . 165.2.1 Chemical composition . 165.2.2 Mechanical properties . 165.3 Geometry . 175.4 Appearance of the steel connecting bar . 176 Design criteria for incorporating the steel connecting bar . 176.1 Length of the connecting bar . 176.2 Orientation of the connecting bar . 186.3 Position of the connecting bar . 187 Manufacturing . 187.1 Manufacturing rules. 187.2 Other manufacturing rules . 18Annex A (normative)
Details of the test arrangement components . 19A.1 Articulated support . 19A.2 Resilient pad . 20A.3 Tapered packing . 21Annex B (normative)
Steel connecting bar defects . 22SIST EN 13230-3:2009



EN 13230-3:2009 (E) 3 B.1 Superficial burn . 22B.2 Tear at the end . 22B.3 Cut that is not sharp . 23B.4 Surface defect . 23B.5 Splitting . 24B.6 Deformation of extremities . 25B.7 Surface scaling . 25Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2008/57/EC . 26Bibliography . 30 SIST EN 13230-3:2009



EN 13230-3:2009 (E) 4 Foreword This document (EN 13230-3:2009) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13230-3:2002. This European Standard is one of the series EN 13230 "Railway applications – Track – Concrete sleepers and bearers", which consists of the following parts:  Part 1: General requirements  Part 2: Prestressed monoblock sleepers  Part 3: Twin-block reinforced sleepers  Part 4: Prestressed bearers for switches and crossings  Part 5: Special elements This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive 2008/57/EC. For relationship with EC Directive 2008/57/EC, see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. SIST EN 13230-3:2009



EN 13230-3:2009 (E) 5 Introduction This part of the standard defines the specific requirements dedicated to twin-block reinforced sleepers. These are additional requirements to EN 13230-1:2009 and are necessary to have a complete standard dealing with twin-block reinforced sleepers. The document specifies the test arrangements and the test procedures to implement and also the corresponding acceptance criteria just as the design approval tests It also specifies the steel connecting bar characteristics and the design criteria for incorporating the steel connecting bar within the twin-block reinforced sleepers. SIST EN 13230-3:2009



EN 13230-3:2009 (E) 6 1 Scope This part of EN 13230 defines technical criteria and control procedures for designing and manufacturing twin-block reinforced concrete sleepers. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 206-1, Concrete – Part 1: Specification, performance, production and conformity EN 10002-1, Metallic materials – Tensile testing – Part 1: Method of test at ambient temperature EN 13230-1:2009, Railway applications – Track – Concrete sleepers and bearers – Part 1: General requirements EN ISO 6506-1, Metallic materials – Brinell hardness test – Part 1: Test method (ISO 6506-1:1999) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 13230-1:2009 and the following apply. 3.1 steel connecting bar steel profile which connects reinforced concrete blocks 4 Product testing 4.1 Test arrangements This section defines the testing regime and rules for acceptance of twin-block concrete sleepers. The layout of test arrangements for the rail seat section tests are defined in this section. 4.1.1 Symbols The following symbols are used as defined in Table 1: SIST EN 13230-3:2009



EN 13230-3:2009 (E) 7 Table 1 — Symbols Symbol Designation Fr0 Positive initial reference test load for the rail seat section, in kN Fr0n Negative initial reference test load at rail seat section, in kN; Fr0n = ½· Fr0 Frr Positive test load which produces first crack formation at the bottom of the rail seat section, in kN Frrn Negative test load which produces first crack formation at the top of rail seat, in kN Fr0,05 Maximum test load for which a crack width of 0,05 mm at the bottom of the rail seat section persists after removal of the load, in kN Fr0,05n Maximum test load for which a crack width of 0,05 mm at the top of rail seat section persists after removal of the load, in kN Fr0,5 Maximum test load for which a crack width of 0,5 mm at the bottom of the rail seat section persists after removal of the load, in kN FrB Maximum positive test load at the rail seat section which cannot be increased, in kN FrBn Maximum negative test load on the top of rail seat section which cannot be increased, in kN Fru Lower test load for the rail seat section dynamic test; Fru = 50 kN Lp Design distance between the centre line of the rail seat to the edge of the sleeper at the bottom, in m Lr Design distance between the articulated support centre lines for the test arrangement at the rail seat section, in m Mdr Positive design bending moment at rail seat, in kNm k1s Static coefficient to be used for calculation of Fr0,05 or Fr0,05n test load k2s Static coefficient to be used for calculation of Fr0,5 or FrB test load k1d Dynamic coefficient to be used for calculation of Fr0,05 test load k2d Dynamic coefficient to be used for calculation of Fr0,5 or FrB test load
4.1.2 Rail seat section The arrangement for the rail seat positive load test is shown in Figure 1. The position of articulated supports (Lr) is defined in Table 2. The load Fr is applied perpendicularly to the base of the sleeper. SIST EN 13230-3:2009



EN 13230-3:2009 (E) 8
Key 1 Rigid support 2 Articulated support (see Annex A for details) 3 Resilient pad (see Annex A for details) 4 Reinforced concrete block 5 Standard rail pad as defined by the purchaser 6 Tapered packing (see Annex A for details) 7 Lateral stop and base plate when used. To be agreed by the purchaser Figure 1 — Test arrangement at the rail seat section (positive bending moment) The test arrangement for the rail seat negative load test is shown in Figure 2, the value of Lr in relation to Lp.is detailed in Table 2. SIST EN 13230-3:2009



EN 13230-3:2009 (E) 9
Key 1 Rigid support 2 Articulated support (see Annex A for details) 3 Resilient pad (see Annex A for details) 4 Reinforced concrete block 5 Special tapered packing 6 Special tapered packing Figure 2 — Test arrangement at the rail seat section (negative bending moment) Table 2 — Value of Lr in relation to Lp Lp in m Lr in m Lp < 0,349 0,350 ≤ Lp < 0,399 0,400 ≤ Lp < 0,449 Lp ≥ 0,450 0,3 0,4 0,5 0,6
4.2 Test proce
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