SIST EN 62337:2007
(Main)Commissioning of electrical, instrumentation and control systems in the process industry - Specific phases and milestones
Commissioning of electrical, instrumentation and control systems in the process industry - Specific phases and milestones
This International Standard defines specific phases and milestones (see Figure 1) in the commissioning of electrical, instrumentation and control systems in the process industry. By way of example, it describes activities following the "completion-of-erection" milestone of the project and prior to the "acceptance-of-the-plant" phase by the owner. Such activities need to be adapted for each type of process/plant concerned.
Inbetriebnahme elektrischer und leittechnischer Systeme in der Prozessindustrie - Phasen und Meilensteine
Mise en service des systèmes électriques de contrôle/commande et d'instrumentation dans les industries de processus - Phases spécifiques et étapes
Prevzemni postopki za električne, merilne in nadzorne sisteme v procesni industriji – Posamezne faze in mejniki (IEC 62337:2006)
Ta standard določa specifične faze in mejnike pri izročitvi električnih, instrumentacijskih in krmilnih sistemov v procesni industriji. S pomočjo primera predstavlja aktivnosti, ki sledijo mejniku v projektu "dokončanja montaže" in pred fazo "sprejema opreme", ki jo opravi lastnik. Takšne aktivnosti se morajo opraviti za vse vrste procesov/opreme.
General Information
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Commissioning of electrical, instrumentation and control systems in the process industry - Specific phases and milestones (IEC 62337:2006)URFHVQLMise en service des systemes électriques de contrôle/commande et d'instrumentation dans les industries de processus - Phases spécifiques et étapes (IEC 62337:2006)Inbetriebnahme elektrischer und leittechnischer Systeme in der Prozessindustrie - Phasen und Meilensteine (IEC 62337:2006)Ta slovenski standard je istoveten z:EN 62337:2007SIST EN 62337:2007en;de25.040.01Sistemi za avtomatizacijo v industriji na splošnoIndustrial automation systems in generalICS:SLOVENSKI
STANDARDSIST EN 62337:200701-julij-2007
EUROPEAN STANDARD EN 62337 NORME EUROPÉENNE
EUROPÄISCHE NORM March 2007
CENELEC European Committee for Electrotechnical Standardization Comité Européen de Normalisation Electrotechnique Europäisches Komitee für Elektrotechnische Normung
Central Secretariat: rue de Stassart 35, B - 1050 Brussels
© 2007 CENELEC -
All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 62337:2007 E
ICS 25.040.01
English version
Commissioning of electrical, instrumentation
and control systems in the process industry -
Specific phases and milestones (IEC 62337:2006)
Mise en service des systèmes
électriques de contrôle/commande
et d'instrumentation dans les industries
de processus -
Phases spécifiques et étapes (CEI 62337:2006)
Inbetriebnahme elektrischer
und leittechnischer Systeme
in der Prozessindustrie -
Phasen und Meilensteine (IEC 62337:2006)
This European Standard was approved by CENELEC on 2007-02-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
EN 62337:2007
- 2 -
Foreword The text of document 65/384/FDIS, future edition 1 of IEC 62337, prepared by IEC TC 65, Industrial-process measurement and control, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 62337 on 2007-02-01. The following dates were fixed: – latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement
(dop)
2007-11-01 – latest date by which the national standards conflicting
with the EN have to be withdrawn
(dow)
2010-02-01 __________ Endorsement notice The text of the International Standard IEC 62337:2006 was approved by CENELEC as a European Standard without any modification. __________
INTERNATIONAL STANDARD IEC62337 First edition2006-11 Commissioning of electrical, instrumentation and control systems in the process industry – Specific phases and milestones © IEC 2006
⎯
Copyright - all rights reserved No part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. International Electrotechnical Commission,
3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, SwitzerlandTelephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: inmail@iec.ch
Web: www.iec.ch U For price, see current cataloguePRICE CODE
Commission Electrotechnique InternationaleInternational Electrotechnical Commission
– 2 – 62337 © IEC:2006(E) CONTENTS FOREWORD.3 INTRODUCTION.5
1 Scope.6 2 Terms and definitions.6 3 General preparations before acceptance of plant.8 4 Completion of erection.8 4.1 Mechanical checks and tests.8 4.2 Procedure.9 5 Precommissioning (mechanical completion).9 5.1 General.9 5.2 Procedure.9 6 Commissioning.10 6.1 General.10 6.2 Procedure.10 7 Performance test and acceptance of plant.11 7.1 General.11 7.2 Conditions for commencement of performance test.12 7.3 Execution of performance test.12 7.4 Evaluation and report of performance test.13
Annex A (informative)
List of documents to be used for
the precommissioning and commissioning phase.14 Annex B (informative)
Description of precommissioning activities.15 Annex C (informative)
Mechanical completion certificate.26 Annex D (informative)
Description of commissioning activities.27 Annex E (informative )
Acceptance of plant certificate.29 Annex F (informative)
Project-specific items.30
62337 © IEC:2006(E) – 3 – INTERNATIONAL ELECTROTECHNICAL COMMISSION ____________
COMMISSIONING OF ELECTRICAL, INSTRUMENTATION AND CONTROL SYSTEMS IN THE PROCESS INDUSTRY – SPECIFIC PHASES AND MILESTONES
FOREWORD 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with may participate in this preparatory work. International, governmental and non-governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with conditions determined by agreement between the two organizations. 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any misinterpretation by any end user. 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publications. Any divergence between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter. 5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any equipment declared to be in conformity with an IEC Publication. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and members of its technical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights. IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 62337 has been prepared by IEC technical committee 65: Industrial-process measurement and control. This standard cancels and replaces IEC/PAS 62337 published in 2002. This first edition constitutes a technical revision. The text of this standard is based on the following documents: FDIS Report on voting 65/384/FDIS 65/390/RVD
Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
– 4 – 62337 © IEC:2006(E) The committee has decided that the contents of this publication will remain unchanged until the maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in the data related to the specific publication. At this date, the publication will be
• reconfirmed, • withdrawn, • replaced by a revised edition, or • amended. A bilingual version of this publication may be issued at a later date.
62337 © IEC:2006(E) – 5 – INTRODUCTION There is an increasing trend in the process industry to award the construction of whole plants to contractors on a lump-sum turnkey or similar commercial basis. Experience has shown that both the process industry (hereinafter called “the owner”) and the contractor have long and expensive discussions to lay down unambiguously the scope of activities to be taken by the contractor and the owner and their responsibilities to achieve the handover of the plant. This standard should lead to an improvement and acceleration of the negotiation phase and to a mutual understanding about the scope of activities of each party. For application in the pharmaceutical or other highly specialized industries, additional guidelines (for example, Good Automated Manufacturing Practice (GAMP)), definitions and stipulations should apply in accordance with existing standards, for example, for GMP Compliance 21 CFR (FDA) and the Standard Operating Procedure of the European Medicines Agency (SOP/INSP/2003).
– 6 – 62337 © IEC:2006(E)
COMMISSIONING OF ELECTRICAL, INSTRUMENTATION
AND CONTROL SYSTEMS IN THE PROCESS INDUSTRY –
SPECIFIC PHASES AND MILESTONES
1 Scope This International Standard defines specific phases and milestones (see Figure 1) in the commissioning of electrical, instrumentation and control systems in the process industry. By way of example, it describes activities following the “completion-of-erection” milestone of the project and prior to the “acceptance-of-the-plant” phase by the owner.
Such activities need to be adapted for each type of process/plant concerned. NOTE This standard assumes that the “acceptance-of-the-plant” milestone will occur after the performance test. If there is a reduced scope, this document should be adapted accordingly.
Acceptance
of plant
PHASES
Construction
Precommissioning
Commissioning
Production
Cold Hot
MILESTONES
Completion of erection
Mechanical
completion
Start-up
Start of production
Performance
test
NOTE Construction and precommissioning activities could be overlapping. Figure 1 – Definition of phases and milestones 2 Terms and definitions For the purposes of this document, the following terms and definitions apply. 2.1
precommissioning
phase during which the activities of non-operating adjustments, cold alignment checks, cleaning, and testing of machinery
take place NOTE Refer to Annex B for the detailed activities. 2.2
mechanical completion milestone which is achieved when the plant, or any part thereof, has been erected and tested in accordance with drawings, specifications, instructions, and applicable codes and regulations to the extent necessary to permit cold commissioning NOTE This includes completion of all necessary electrical and instrumentation work.
This is a milestone marking the end of the precommissioning activities. 2.3
cold commissioning phase during which the activities associated with the testing and operation of equipment or facilities using test media such as water or inert substances, prior to introducing any chemical in the system, take place IEC
1985/06
62337 © IEC:2006(E) – 7 – 2.4
start-up milestone marking the end of cold commissioning NOTE At this stage, the operating range of every instrument loop should already be adjusted to reflect the actual working condition. 2.5
hot commissioning phase during which the activities associated with the testing and operation of equipment or facilities using the actual process chemical, prior to making an actual production run, take place 2.6
start of production milestone marking the end of hot commissioning NOTE At this stage, the plant is ready for full and continuous operation. 2.7
performance test milestone at which time
the production plant runs
to its design capacity NOTE This test, carried out by the owner’s personnel with the help and supervision of the contractor, serves to demonstrate the contractor’s process performance and consumption guarantees as specified in the contract. 2.8
acceptance of plant milestone in which the formal turnover of the plant from the contractor to the owner is carried out NOTE At this stage, the contractor is relieved from any obligation, with the exception of defect liability and any other outstanding obligations which are part of the contract. The owner resumes full responsibility for running and maintaining the plant.
2.9
owner company that hired a contractor to build a plant 2.10
contractor company which is hired by the owner to design and build a
plant NOTE This company is responsible for all activities as described in a separate contract including, for example, the engineering design, procurement, erection of the plant as well as the implementation of all tests and acceptances that are necessary to deliver a serviceable plant. This company may also be responsible for training the owner’s production as well as maintenance personnel on plant operation. 2.11
licenser company or individual that has a process know-how which willingly provides the owner with the technology to be used in the construction, operation and maintenance of a plant, or part of the process in such a plant 2.12
vendor manufacturer or distributor of a piece of equipment/instrument/package unit NOTE The vendor is the expert for proper installation as well as operation of the equipment/ instrument/ package unit.
– 8 – 62337 © IEC:2006(E) 2.13
process industry industry that uses chemical reactions, separations, or mixing techniques in order to create new products, modify existing products or treat waste and includes the following types of industries: chemical, petrochemical, waste treatment, paper, cement, etc. It does not include such industries as equipment/machine manufacturing or other similar industries. Industries which are subject to special requirements and or validation, etc. are also not included 3 General preparations before acceptance of plant The following items shall be completed in accordance with the responsibilities as defined within the contract. a) Documents
The documents agreed upon according to Clause A.1 shall be issued by the contractor to the owner.
b) Manpower mobilization plan
The agreed amount of manpower required both from the owner and from the contractor, including their qualification and their availability, shall be available. The organization of personnel during precommissioning, commissioning and performance testing shall be established. c) Equipment and tools
The agreed required tools and equipment to be supplied by the owner or the contractor shall be available. d) Raw materials and utilities
For the agreed supply of raw materials and utilities, the contractor and
the owner shall agree upon a detailed time schedule and the conditions for supply within a reasonable time before the completion of erection. e) Catalysts and consumables
For the agreed supply of required catalysts, lubricants, chemicals and other consumables, the contractor and the owner shall agree upon a detailed time schedule and conditions within a reasonable time
before the completion of erection. 4 Completion of erection 4.1 Mechanical checks and tests After erection of the plant, of each piece of equipment, facility or discrete part of the plant, mechanical checks and tests shall be carried out by the contractor. The mechanical checks and tests shall verify that a) the plant is erected in accordance with the piping and instrument diagram, construction drawings and the vendor’s drawings; b) the equipment is installed and mechanically functions in accordance with the project specifications;
c) applicable codes, as listed in the project specifications, are followed for materials and workmanship. Items such as painting, thermal insulation and final clean-up which would not affect the operation or safety of the plant could be excluded. All these items shall be listed and completed after precommissioning or commissioning within a mutually agreed schedule between the contractor and the owner but before the acceptance of the plant.
62337 © IEC:2006(E) – 9 – 4.2 Procedure The following shall apply. a) The contractor shall prepare and maintain on-site test forms and records which shall include the following information: – description of the type of test or check; – date and time of test or check; – identification of equipment and facilities; – test pressure if applicable, test data and results, including remarks, if any; – signature of the owner’s personnel witnessing the data recorded, if required. b) Check, test and records thereof shall be carried out by the contractor’s personnel.
Wherever the owner’s witness or attesting for the check or test is required, the owner’s personnel shall attend such check and test. For this purpose, the contractor shall keep the owner informed of the day-to-day test-plan schedule. The test-plan schedule should be constantly revised to reflect the actual progress of the work and test. c) Any items found incomplete or requiring repair or adjustment shall be marked as such on a separate punch list and reported by the contractor to the owner’s and the contractor’s personnel in charge of the relevant construction area. The test records for items in the punch list will be left blank until the problem has been corrected.
d) The contractor shall expedite and follow up the termination of all incomplete, repaired or adjusted work items in the punch list and shall keep these expediting records up to date. e) Checking procedures shall be repeated until all the items on the checklist are cleared. f) At the completion of each test, the owner shall certify on the test records that the test has been satisfactory; otherwise, the contractor shall repeat the tests. Upon satisfactory completion of the re-test, re-certification by the owner shall be made accordingly. g) A complete set of test records shall be handed over to the owner on completion and, at this date, the completion of the erection shall be considered as achieved. 5 Precommissioning (mechanical completion) 5.1 General After completion of the erection, the precommissioning activities listed in the procedure defined in Annex B and the final steps listed in 5.2 shall be carried out in accordance with the contract to make the plant mechanically complete and ready for commissioning. The documents to be utilized are listed in Annex A. 5.2 Procedure a) The contractor’s personnel responsible for the checks, tests and recording of results on the completion of erection shall be responsible for the completion of any remaining work, adjustments and repairs of the equipment marked on the test records during precommissioning and for the maintenance of appropriate records. b) The contractor’s personnel appointed for commissioning should also participate in the precommissioning work to verify the satisfactory performance of the plant. c) During the checks and tests, the contractor’s personnel are responsible for training the owner’s personnel on the operation of the plant, as defined within the contract.
d) The owner or the contractor shall furnish operating and maintenance personnel, according to the manpower mobilization plan, to perform those parts of the precommissioning work, which are agreed to be the owner’s responsibility in accordance with Annex D.
– 10 – 62337 © IEC:2006(E) e) The contractor shall ensure that his personnel work in close conjunction with the owner’s personnel by providing supervision and advice where necessary. f) The contractor shall prepare detailed procedures for each precommissioning activity listed in Annex B. Procedures shall be updated or added by the contractor as necessary to support any additional work. g) Mechanical completion shall be confirmed on each part/section/unit/facility of the plant individually. h) A detailed schedule for the precommissioning of each part/section/unit/facility shall be submitted by the contractor to the owner before completion of the erection. i) Upon completion of the precommissioning activities of each part/section/unit/facility of the plant, the contractor shall submit to the owner a written notice of mechanical completion, which shall include – identity of a part/section/unit/facility of the plant considered mechanically complete; – a copy of all relevant completed test reports; – the date on which the completion of the tests was achieved; – a checklist;
– a request for acceptance of a mechanical completion certificate in respect of that part/section/unit/facility. j) Within an agreed period from the date of receipt of the contractor’s written notice, the owner shall – in the case of acceptance:
sign the issued mechanical completion certificate similar to the form given in Annex C;
or – in the case of objection:
submit a rejection statement listing the remaining items to be completed or defects or deficiencies to be corrected before the mechanical completion status can be accepted. k) When the owner rejects the contractor’s notice, the contractor shall take any necessary action to complete or correct the items marked and give the owner a subsequent notice of mechanical completion. l) The owner shall sign either a completion certificate or shall issue a rejection statement within an agreed period after the date of any subsequent notice of mechanical completion. m) Upon acceptance of the mechanical completion certificate of the last part/section/ unit/facility of the plant by the owner, the owner shall, within an agreed period, accept the relevant issued mechanical completion certificate for the plant similar to the form given in Annex C. 6 Commissioning 6.1 General After the owner has issued
a mechanical completion certificate for a part/section/ unit/facility of the plant, the commissioning activities listed in 6.2 shall be carried out as far as possible to enable the start-up and/or start of production. The documents to be used are listed in Annex A. 6.2 Procedure a) Commissioning shall be carried out in the following sequence: – warming up or cooling down; – initial running using test media such as water or other inert substances;
62337 © IEC:2006(E) – 11 – – operability adjustment; – feeding in; – stable operation; – loading up to the design capacity;
– final adjustment. b) At all stages of the commissioning sequence, the plant shall be operated at optimum and in safe plant conditions. To ensure this, the contractor may make adjustments to the condition indicated in the operating manual and process flow diagrams as necessary. c) The contractor shall specify for each discrete part of the plant the operational data to be recorded and the manner in which the data is to be taken. d) All the operating data shall be recorded by the owner on the predefined forms to be mutually agreed upon. A copy of the operating log and analytical data from the initial operation through to the completion of the performance test shall be made available by the owner to the contractor for evaluation. e) When any part of the plant is pressurized or placed in hot alignment, regular checking on thermal expansion, vibration, noise and the like shall be performed by the contractor. f) The detailed methods and procedures for each of the commissioning tests and operations shall be specified by the contractor in the operating manual or issued to the owner as additional work procedures. g) The contractor shall arrange for the presence of the vendor's and the licenser’s rep-resentatives at the site to assist the contractor’s personnel, wherever necessary. h) The contractor’s construction personnel appointed for precommissioning should remain on site to carry out any necessary adjustment and remedial work. i) All changes and modifications applied during commissioning shall be documented. 7 Performance test and acceptance of plant 7.1 General After the initial operation of the plant, a performance test shall be carried out to demonstrate the contractor’s process performance and consumption guarantees specified in the contract. a) Detailed test procedure
The contractor shall propose detailed performance test procedures within an agreed period of time and the contractor and the owner shall agree upon the test procedures prior to starting the performance test based on the test procedure specified in the contract. b) Type of operation
Unless otherwise specified in the contract, the performance test will be limited to one type of operation, raw material and one operation mode. c) Measurement
The instrument, apparatus and method of measuring of the quantity and quality of individual media, consumption, etc. should be specified and used to measure such streams in relation to the process performance and consumption guarantees based on the measurement specifications described in the contract.
The measurement tolerances, loss corrections, performance for sampling methods and analytical procedures shall be specified on a project-related basis.
d) Performance test schedule
The performance test schedule shall be determined with due regard to the actual progress of the work and the condition of the plant.
– 12 – 62337 © IEC:2006(E) 7.2 Conditions for commencement of performance test The performance test will be commenced when the following conditions are satisfied from the viewpoint of the process design requirements. a) Plant operation
The plant shall be operated at the normal operating conditions shown on the applicable flow diagrams and in the operating manual.
Minor variations from the conditions indicated on the flow diagrams and in the operating manual to obtain optimum process performance shall be agreed upon by the owner. b) Instruments
Verify that all plant instruments and analytical apparatus perform as expected. c) Supply of raw materials and utilities by the owner or the contractor
The plant is supplied with adequate and uninterrupted supplies of raw materials and utilities by the owner as required at the battery limit conditions to permit a successful performance test to be completed. d) Supply of catalysts, lubricants and chemicals by the contractor or the owner
The plant is supplied with adequate and timely supplies of catalysts, lubricants, chemicals and other consumables to permit a successful performance test to be completed. e) Transfer of products and waste
The owner shall be responsible for the safe transfer of the plant products and waste from the battery
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