B09.04 - Bearings
Bearings
General Information
SIGNIFICANCE AND USE
5.1 Oil content values are generally contained in specifications for oil-impregnated PM bearings.
5.2 The oil-impregnation efficiency provides an indication of how well the as-received parts had been impregnated.
5.3 The desired self-lubricating performance of PM bearings requires a minimum amount of surface-connected porosity and satisfactory oil impregnation of the surface-connected porosity. A minimum oil content is specified.
5.4 The results from these test methods may be used for quality control or compliance purposes.
SCOPE
1.1 This standard describes three related test methods that cover the measurement of physical properties of oil-impregnated powder metallurgy products.
1.1.1 Determination of the volume percent of oil contained in the material.
1.1.2 Determination of the efficiency of the oil-impregnation process.
1.1.3 Determination of the percent surface-connected porosity by oil impregnation.
1.2 Units—With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing industry practice, the values in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The volume of a complex shaped PM part cannot be measured accurately using micrometers or calipers. Since density is mass per unit volume, a precise method for measuring the volume is needed. Archimedes’ principle may be used to calculate the volume of water displaced by an immersed object. For this to be applicable to PM materials that contain surface connected porosity, the surface pores are sealed by oil impregnation or some other means.
5.2 The green density of compacted parts or test pieces is normally determined to assist during press set-up, or for quality control purposes. It is also used for determining the compressibility of base powders, mixed powders, and premixes.
5.3 The sintered density of sintered PM parts and sintered PM test specimens is used as a quality control measure.
5.4 The impregnated density of sintered bearings is normally measured for quality control purposes as bearings are generally supplied and used oil-impregnated.
SCOPE
1.1 This standard describes a method for measuring the density of powder metallurgy products that usually have surface-connected porosity.
1.2 The density of impermeable PM materials, those materials that do not gain mass when immersed in water, may be determined using Test Method B311.
1.3 The current method is applicable to green compacts, sintered parts, and green and sintered test specimens.
1.4 With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing industry practice, the values in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
ABSTRACT
This specification covers sintered bronze, oil-impregnated bearings made primarily from elemental copper, tin, lead, and graphite powders. This specification covers the following variables: Grades (available in three bronze base compositions identifiable by different graphite contents and one leaded bronze grade) and Type (Grades 1 and 2 are available in four types described by specific density ranges. Grade 3 is available in two types and Grade 4 is available in one type). Sintered bronze bearings shall be made by molding or briquetting metal powder mixtures to the proper density. The material shall conform to the required chemical composition for copper, tin, graphite, iron, lead, zinc, nickel, and antimony. The density of bearings supplied impregnated with lubricant shall be within the prescribed limits. Oil content of bearings shall not be less than the prescribed value for each grade and type of material. The material of different grades and types shall conform to the prescribed radial crushing strength requirements. An acceptance specification for the minimum bearing breaking load may be established for any specific standard oil-impregnated bearing. Chemical analysis shall be made for each representative sample of chips, which may be obtained by milling, drilling, filing, or crushing a bearing with clean dry tools without lubrication.
SCOPE
1.1 This specification covers porous metallic sleeve, flange, thrust, and spherical bronze-base bearings that are produced from mixed metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Included are the specifications for the chemical, physical, and mechanical requirements of those bronze-base PM materials that have been developed and standardized specifically for use in the manufacture of these self-lubricating bearings.
1.3 This specification is applicable to the purchase of bronze-base bearings (oil-impregnated) that were formerly covered by military specifications and are intended for government or military applications. Those additional government requirements that only apply to military bearings are listed in the Supplementary Requirements section of this specification.
1.4 This specification accompanies Specification B439 that covers the requirements for Iron-Base Powder Metallurgy (PM) Bearings, (Oil-Impregnated).
1.5 Typical applications for bronze-base bearings are listed in Appendix X1.
1.6 Bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35, ISO 5755 and the technical literature.2
1.7 With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the industry standard, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.8 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification26 pagesEnglish language
- Technical specification26 pagesEnglish language
ABSTRACT
This specification covers the standard requirements for porous metallic sleeve, flange, thrust, and spherical iron-base bearings that are produced from mixed metal powder metallurgy technology and then impregnated with oil to supply operating lubrication. Porous iron-base bearings shall be produced by compaction of a mixture of elemental iron powder and copper, tin, pre-alloyed bronze or graphite powders and sintering in a furnace having a protective atmosphere at a specified time and temperature cycle. The interconnected or open porosity in the bearings shall be filled to the required volume either by an extended soaking in hot oil or preferably by a vacuum impregnation operation with lubricating oil which is a high-grade turbine oil with antifoaming additives and containing corrosion and oxidation inhibitors. Each of the iron-base bearing material shall conform to the chemical composition requirements for iron, carbon, graphite, copper, and tin as shall be determined by chemical analysis. The physical properties for each of the bearing material shall be within the prescribed wet density, oil content, and impregnation efficiency limits. The radial crushing strength and bearing breaking load of the oil-impregnated bearing material determined on a plain sleeve bearing or a test specimen prepared from a flange or spherical bearing shall also meet the minimum and maximum mechanical strength values.
SCOPE
1.1 This specification covers the requirements for porous iron-base metallic sleeve, flange, thrust, and spherical bearings that are produced from metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Listed are the chemical, physical, and mechanical specifications for those standardized ferrous PM materials that have been developed specifically for the manufacture of self-lubricating bearings.
1.3 This specification is a companion to Specification B438 that covers the requirements for porous oil-impregnated bronze-base bearings.
1.4 Typical applications for self-lubricating iron-base PM bearings are discussed in Appendix X1.
1.5 Commercial bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35 (Bearings), ISO 5755, and the technical literature.2
1.6 Units—With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing practice of the PM industry, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not to be regarded as standard.
1.7 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification14 pagesEnglish language
- Technical specification14 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The radial crushing strength test is a destructive procedure used to determine a material strength characteristic of PM bearings and hollow cylindrical test specimens. These data can be used to grade, classify, and evaluate the materials.
5.2 The PM bearing Specifications B438 and B439 require the use of this test method as an acceptance test for the strength of oil-impregnated sintered bearings.
5.3 This test method may be used by powder producers and parts manufacturers as a lot acceptance test for metal powders and lubricated powder mixtures intended for the production of porous parts.
5.4 Companies in the PM industry use this test as a manufacturing control test because it is appropriate for production practices.
5.5 Radial crushing strength is a property of the PM material but is not a design value. However, experience has shown that the radial crushing strength of a material is approximately twice the ultimate tensile strength.
SCOPE
1.1 This test method covers the equipment and laboratory procedure for the determination of the radial crushing strength of materials using either a plain powder metallurgy (PM) bearing or a thin-walled hollow cylindrical test specimen. This is a destructive test that produces quantitative results.
1.2 Limitations:
1.2.1 The principle of this procedure is based on the material being tested having minimal ductility. The permanent deflection of the cylinder during the test should not exceed 10 % of the outside diameter.
1.2.2 The radial crushing strength test results should be used only as a guide if the test specimen has a wall thickness that is greater than one-third of the outside diameter. These test results should then only be used for comparison with data from the test specimens of like materials and similar dimensions.
1.3 Units—With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units are the industry standard, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Oil content values are generally contained in specifications for oil-impregnated PM bearings.
5.2 The oil-impregnation efficiency provides an indication of how well the as-received parts had been impregnated.
5.3 The desired self-lubricating performance of PM bearings requires a minimum amount of surface-connected porosity and satisfactory oil impregnation of the surface-connected porosity. A minimum oil content is specified.
5.4 The results from these test methods may be used for quality control or compliance purposes.
SCOPE
1.1 This standard describes three related test methods that cover the measurement of physical properties of oil-impregnated powder metallurgy products.
1.1.1 Determination of the volume percent of oil contained in the material.
1.1.2 Determination of the efficiency of the oil-impregnation process.
1.1.3 Determination of the percent surface-connected porosity by oil impregnation.
1.2 Units—With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing industry practice, the values in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
ABSTRACT
This specification covers the standard requirements for porous metallic sleeve, flange, thrust, and spherical iron-base bearings that are produced from mixed metal powder metallurgy technology and then impregnated with oil to supply operating lubrication. Porous iron-base bearings shall be produced by compaction of a mixture of elemental iron powder and copper, tin, pre-alloyed bronze or graphite powders and sintering in a furnace having a protective atmosphere at a specified time and temperature cycle. The interconnected or open porosity in the bearings shall be filled to the required volume either by an extended soaking in hot oil or preferably by a vacuum impregnation operation with lubricating oil which is a high-grade turbine oil with antifoaming additives and containing corrosion and oxidation inhibitors. Each of the iron-base bearing material shall conform to the chemical composition requirements for iron, carbon, graphite, copper, and tin as shall be determined by chemical analysis. The physical properties for each of the bearing material shall be within the prescribed wet density, oil content, and impregnation efficiency limits. The radial crushing strength and bearing breaking load of the oil-impregnated bearing material determined on a plain sleeve bearing or a test specimen prepared from a flange or spherical bearing shall also meet the minimum and maximum mechanical strength values.
SCOPE
1.1 This specification covers the requirements for porous iron-base metallic sleeve, flange, thrust, and spherical bearings that are produced from metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Listed are the chemical, physical, and mechanical specifications for those standardized ferrous PM materials that have been developed specifically for the manufacture of self-lubricating bearings.
1.3 This standard is a companion to Specification B438 that covers the requirements for porous oil-impregnated bronze-base bearings.
1.4 Typical applications for self-lubricating iron-base PM bearings are discussed in Appendix X1.
1.5 Commercial bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35 (Bearings), ISO 5755 and the technical literature.2
1.6 Units—With the exception of the values for density and the mass used to determine density, for which the use of the g/cm3 unit is the long-standing practice of the PM industry, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not to be regarded as standard
1.7 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification15 pagesEnglish language
- Technical specification15 pagesEnglish language
ABSTRACT
This specification covers sintered bronze, oil-impregnated bearings made primarily from elemental copper, tin, lead, and graphite powders. This specification covers the following variables: Grades (available in three bronze base compositions identifiable by different graphite contents and one leaded bronze grade) and Type (Grades 1 and 2 are available in four types described by specific density ranges. Grade 3 is available in two types and Grade 4 is available in one type). Sintered bronze bearings shall be made by molding or briquetting metal powder mixtures to the proper density. The material shall conform to the required chemical composition for copper, tin, graphite, iron, lead, zinc, nickel, and antimony. The density of bearings supplied impregnated with lubricant shall be within the prescribed limits. Oil content of bearings shall not be less than the prescribed value for each grade and type of material. The material of different grades and types shall conform to the prescribed radial crushing strength requirements. An acceptance specification for the minimum bearing breaking load may be established for any specific standard oil-impregnated bearing. Chemical analysis shall be made for each representative sample of chips, which may be obtained by milling, drilling, filing, or crushing a bearing with clean dry tools without lubrication.
SCOPE
1.1 This specification covers porous metallic sleeve, flange, thrust and spherical bronze-base bearings that are produced from mixed metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Included are the specifications for the chemical, physical and mechanical requirements of those bronze-base PM materials that have been developed and standardized specifically for use in the manufacture of these self-lubricating bearings.
1.3 This specification is applicable to the purchase of bronze-base bearings (oil-impregnated) that were formerly covered by military specifications and are intended for government or military applications. Those additional government requirements that only apply to military bearings are listed in the Supplementary Requirements section of this specification.
1.4 This specification accompanies Specification B439 that covers the requirements for Iron-Base Powder Metallurgy (PM) Bearings, (Oil-Impregnated).
1.5 Typical applications for bronze-base bearings are listed in Appendix X1.
1.6 Bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35, ISO 5755 and the technical literature.2
1.7 With the exception of density values for which the g/cm3 unit is the industry standard, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.8 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification26 pagesEnglish language
- Technical specification26 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Oil content values are generally contained in specifications for oil-impregnated PM bearings.
5.2 The oil-impregnation efficiency provides an indication of how well the as-received parts had been impregnated.
5.3 The desired self-lubricating performance of PM bearings requires a minimum amount of surface-connected porosity and satisfactory oil impregnation of the surface-connected porosity. A minimum oil content is specified.
5.4 The results from these test methods may be used for quality control or compliance purposes.
SCOPE
1.1 This standard describes three related test methods that cover the measurement of physical properties of oil-impregnated powder metallurgy products.
1.1.1 Determination of the volume percent of oil contained in the material.
1.1.2 Determination of the efficiency of the oil-impregnation process.
1.1.3 Determination of the percent surface-connected porosity by oil impregnation.
1.2 With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing industry practice, the values in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The volume of a complex shaped PM part cannot be measured accurately using micrometers or calipers. Since density is mass per unit volume, a precise method for measuring the volume is needed. Archimedes’ principle may be used to calculate the volume of water displaced by an immersed object. For this to be applicable to PM materials that contain surface connected porosity, the surface pores are sealed by oil impregnation or some other means.
5.2 The green density of compacted parts or test pieces is normally determined to assist during press set-up, or for quality control purposes. It is also used for determining the compressibility of base powders, mixed powders, and premixes.
5.3 The sintered density of sintered PM parts and sintered PM test specimens is used as a quality control measure.
5.4 The impregnated density of sintered bearings is normally measured for quality control purposes as bearings are generally supplied and used oil-impregnated.
SCOPE
1.1 This standard describes a method for measuring the density of powder metallurgy products that usually have surface-connected porosity.
1.2 The density of impermeable PM materials, those materials that do not gain mass when immersed in water, may be determined using Test Method B311.
1.3 The current method is applicable to green compacts, sintered parts, and green and sintered test specimens.
1.4 With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing industry practice, the values in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The radial crushing strength test is a destructive procedure used to determine a material strength characteristic of PM bearings and hollow cylindrical test specimens. These data can be used to grade, classify, and evaluate the materials.
5.2 The PM bearing Specifications B438 and B439 require the use of this test method as an acceptance test for the strength of oil-impregnated sintered bearings.
5.3 This test method may be used by powder producers and parts manufacturers as a lot acceptance test for metal powders and lubricated powder mixtures intended for the production of porous parts.
5.4 Companies in the PM industry use this test as a manufacturing control test because it is appropriate for production practices.
5.5 Radial crushing strength is a property of the PM material but is not a design value. However, experience has shown that the radial crushing strength of a material is approximately twice the ultimate tensile strength.
SCOPE
1.1 This test method covers the equipment and laboratory procedure for the determination of the radial crushing strength of materials using either a plain powder metallurgy (PM) bearing or a thin-walled hollow cylindrical test specimen. This is a destructive test that produces quantitative results.
1.2 Limitations:
1.2.1 The principle of this procedure is based on the material being tested having minimal ductility. The permanent deflection of the cylinder during the test should not exceed 10 % of the outside diameter.
1.2.2 The radial crushing strength test results should be used only as a guide if the test specimen has a wall thickness that is greater than one-third of the outside diameter. These test results should then only be used for comparison with data from the test specimens of like materials and similar dimensions.
1.3 With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units are the industry standard, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The volume of a complex shaped PM part cannot be measured accurately using micrometers or calipers. Since density is mass per unit volume, a precise method for measuring the volume is needed. Archimedes’ principle may be used to calculate the volume of water displaced by an immersed object. For this to be applicable to PM materials that contain surface connected porosity, the surface pores are sealed by oil impregnation or some other means.
5.2 The green density of compacted parts or test pieces is normally determined to assist during press set-up, or for quality control purposes. It is also used for determining the compressibility of base powders, mixed powders, and premixes.
5.3 The sintered density of sintered PM parts and sintered PM test specimens is used as a quality control measure.
5.4 The impregnated density of sintered bearings is normally measured for quality control purposes as bearings are generally supplied and used oil-impregnated.
SCOPE
1.1 This standard describes a method for measuring the density of powder metallurgy products that usually have surface-connected porosity.
1.2 The density of impermeable PM materials, those materials that do not gain mass when immersed in water, may be determined using Test Method B311.
1.3 The current method is applicable to green compacts, sintered parts, and green and sintered test specimens.
1.4 With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing industry practice, the values in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The volume of a complex shaped PM part cannot be measured accurately using micrometers or calipers. Since density is mass per unit volume, a precise method for measuring the volume is needed. Archimedes’ principle may be used to calculate the volume of water displaced by an immersed object. For this to be applicable to PM materials that contain surface connected porosity, the surface pores are sealed by oil impregnation or some other means.
5.2 The green density of compacted parts or test pieces is normally determined to assist during press set-up, or for quality control purposes. It is also used for determining the compressibility of base powders, mixed powders, and premixes.
5.3 The sintered density of sintered PM parts and sintered PM test specimens is used as a quality control measure.
5.4 The impregnated density of sintered bearings is normally measured for quality control purposes as bearings are generally supplied and used oil-impregnated.
SCOPE
1.1 This standard describes a method for measuring the density of powder metallurgy products that usually have surface-connected porosity.
1.2 The density of impermeable PM materials, those materials that do not gain mass when immersed in water, may be determined using Test Method B311.
1.3 The current method is applicable to green compacts, sintered parts, and green and sintered test specimens.
1.4 With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing industry practice, the values in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Oil content values are generally contained in specifications for oil-impregnated PM bearings.
5.2 The oil-impregnation efficiency provides an indication of how well the as-received parts had been impregnated.
5.3 The desired self-lubricating performance of PM bearings requires a minimum amount of surface-connected porosity and satisfactory oil impregnation of the surface-connected porosity. A minimum oil content is specified.
5.4 The results from these test methods may be used for quality control or compliance purposes.
SCOPE
1.1 This standard describes three related test methods that cover the measurement of physical properties of oil-impregnated powder metallurgy products.
1.1.1 Determination of the volume percent of oil contained in the material.
1.1.2 Determination of the efficiency of the oil-impregnation process.
1.1.3 Determination of the percent surface-connected porosity by oil impregnation.
1.2 With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing industry practice, the values in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The volume of a complex shaped PM part cannot be measured accurately using micrometers or calipers. Since density is mass per unit volume, a precise method for measuring the volume is needed. Archimedes’ principle may be used to calculate the volume of water displaced by an immersed object. For this to be applicable to PM materials that contain surface connected porosity, the surface pores are sealed by oil impregnation or some other means.
5.2 The green density of compacted parts or test pieces is normally determined to assist during press set-up, or for quality control purposes. It is also used for determining the compressibility of base powders, mixed powders, and premixes.
5.3 The sintered density of sintered PM parts and sintered PM test specimens is used as a quality control measure.
5.4 The impregnated density of sintered bearings is normally measured for quality control purposes as bearings are generally supplied and used oil-impregnated.
SCOPE
1.1 This standard describes a method for measuring the density of powder metallurgy products that usually have surface-connected porosity.
1.2 The density of impermeable PM materials, those materials that do not gain mass when immersed in water, may be determined using Test Method B311.
1.3 The current method is applicable to green compacts, sintered parts, and green and sintered test specimens.
1.4 With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing industry practice, the values in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
ABSTRACT
This specification covers sintered bronze, oil-impregnated bearings made primarily from elemental copper, tin, lead, and graphite powders. This specification covers the following variables: Grades (available in three bronze base compositions identifiable by different graphite contents and one leaded bronze grade) and Type (Grades 1 and 2 are available in four types described by specific density ranges. Grade 3 is available in two types and Grade 4 is available in one type). Sintered bronze bearings shall be made by molding or briquetting metal powder mixtures to the proper density. The material shall conform to the required chemical composition for copper, tin, graphite, iron, lead, zinc, nickel, and antimony. The density of bearings supplied impregnated with lubricant shall be within the prescribed limits. Oil content of bearings shall not be less than the prescribed value for each grade and type of material. The material of different grades and types shall conform to the prescribed radial crushing strength requirements. An acceptance specification for the minimum bearing breaking load may be established for any specific standard oil-impregnated bearing. Chemical analysis shall be made for each representative sample of chips, which may be obtained by milling, drilling, filing, or crushing a bearing with clean dry tools without lubrication.
SCOPE
1.1 This specification covers porous metallic sleeve, flange, thrust and spherical bronze-base bearings that are produced from mixed metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Included are the specifications for the chemical, physical and mechanical requirements of those bronze-base PM materials that have been developed and standardized specifically for use in the manufacture of these self-lubricating bearings.
1.3 This specification is applicable to the purchase of bronze-base bearings (oil-impregnated) that were formerly covered by military specifications and are intended for government or military applications. Those additional government requirements that only apply to military bearings are listed in the Supplementary Requirements section of this specification.
1.4 This specification accompanies Specification B439 that covers the requirements for Iron-Base Powder Metallurgy (PM) Bearings, (Oil-Impregnated).
1.5 Typical applications for bronze-base bearings are listed in Appendix X1.
1.6 Bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35, ISO 5755 and the technical literature.2
1.7 With the exception of density values for which the g/cm3 unit is the industry standard, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.8 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification27 pagesEnglish language
- Technical specification27 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Oil content values are generally contained in specifications for oil-impregnated PM bearings.
5.2 The oil-impregnation efficiency provides an indication of how well the as-received parts had been impregnated.
5.3 The desired self-lubricating performance of PM bearings requires a minimum amount of interconnected porosity and satisfactory oil impregnation of the interconnected porosity. A minimum oil content is specified.
5.4 The results from these test methods may be used for quality control or compliance purposes.
SCOPE
1.1 This standard describes three related test methods that cover the measurement of physical properties of oil-impregnated powder metallurgy products.
1.1.1 Determination of the volume percent of oil contained in the material.
1.1.2 Determination of the efficiency of the oil-impregnation process.
1.1.3 Determination of the percent interconnected porosity by oil impregnation.
1.2 With the exception of the values for density and the mass used to determine density, for which the use of the gram per cubic centimetre (g/cm3) and gram (g) units is the long-standing industry practice, the values in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
ABSTRACT
This specification covers the standard requirements for porous metallic sleeve, flange, thrust, and spherical iron-base bearings that are produced from mixed metal powder metallurgy technology and then impregnated with oil to supply operating lubrication. Porous iron-base bearings shall be produced by compaction of a mixture of elemental iron powder and copper, tin, pre-alloyed bronze or graphite powders and sintering in a furnace having a protective atmosphere at a specified time and temperature cycle. The interconnected or open porosity in the bearings shall be filled to the required volume either by an extended soaking in hot oil or preferably by a vacuum impregnation operation with lubricating oil which is a high-grade turbine oil with antifoaming additives and containing corrosion and oxidation inhibitors. Each of the iron-base bearing material shall conform to the chemical composition requirements for iron, carbon, graphite, copper, and tin as shall be determined by chemical analysis. The physical properties for each of the bearing material shall be within the prescribed wet density, oil content, and impregnation efficiency limits. The radial crushing strength and bearing breaking load of the oil-impregnated bearing material determined on a plain sleeve bearing or a test specimen prepared from a flange or spherical bearing shall also meet the minimum and maximum mechanical strength values.
SCOPE
1.1 This specification covers the requirements for porous iron-base metallic sleeve, flange, thrust, and spherical bearings that are produced from metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Listed are the chemical, physical, and mechanical specifications for those standardized ferrous PM materials that have been developed specifically for the manufacture of self-lubricating bearings.
1.3 This standard is a companion to Specification B438 that covers the requirements for porous oil-imptegnated bronze-base bearings.
1.4 Typical applications for self-lubricating iron-base PM bearings are discussed in Appendix X1.
1.5 Commercial bearing dimensional tolerance data are shown in Appendix Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35 (Bearings), ISO 5755 and the technical literature.
1.6 Units—With the exception of density values for which the use of the g/cm3 unit is the long-standing practice of the PM industry, the values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not to be regarded as standard
1.7 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification15 pagesEnglish language
- Technical specification15 pagesEnglish language
SIGNIFICANCE AND USE
Oil content values are generally contained in specifications for oil-impregnated PM bearings.
The oil-impregnation efficiency provides an indication of how well the as-received parts had been impregnated.
The desired self-lubricating performance of PM bearings requires a minimum amount of interconnected porosity and satisfactory oil impregnation of the interconnected porosity. A minimum oil content is specified.
The results from these test methods may be used for quality control or compliance purposes.
SCOPE
1.1 This standard describes three related test methods that cover the measurement of physical properties of oil-impregnated powder metallurgy products.
1.1.1 Determination of the volume percent of oil contained in the material.
1.1.2 Determination of the efficiency of the oil-impregnation process.
1.1.3 Determination of the percent interconnected porosity by oil impregnation.
1.2 The values stated in SI units are to be regarded as the standard. The values in parentheses are converted in accordance with IEEE/ASTM SI 10 and are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
The radial crushing strength test is a destructive procedure used to determine a material strength characteristic of PM bearings and hollow cylindrical test specimens. These data can be used to grade, classify, and evaluate the materials.
The PM bearing Specifications B438 and B439 require the use of this test method as an acceptance test for the strength of oil-impregnated sintered bearings.
This test method may be used by powder producers and parts manufacturers as a lot acceptance test for metal powders and lubricated powder mixtures intended for the production of porous parts.
Companies in the PM industry use this test as a manufacturing control test because it is appropriate for production practices.
Radial crushing strength is a property of the PM material but is not a design value. However, experience has shown that the radial crushing strength of a material is approximately twice the ultimate tensile strength.
SCOPE
1.1 This test method covers the equipment and laboratory procedure for the determination of the radial crushing strength of materials using either a plain powder metallurgy (PM) bearing or a thin-walled hollow cylindrical test specimen. This is a destructive test that produces quantitative results.
1.2 Limitations:
1.2.1 The principle of this procedure is based on the material being tested having minimal ductility. The permanent deflection of the cylinder during the test should not exceed 10 % of the outside diameter.
1.2.2 The radial crushing strength test results should be used only as a guide if the test specimen has a wall thickness that is greater than one-third of the outside diameter. These test results should then only be used for comparison with data from the test specimens of like materials and similar dimensions.
1.3 With the exception of density values, for which the g/cm3 unit is the industry standard, the values stated in inch-pound units are to be considered the standard. The values in SI units, shown in parenthesis have been converted in accordance with IEEE/ASTM Standard SI 10, may be approximate and are only included for information.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
The volume of a complex shaped PM part cannot be measured accurately using micrometers or calipers. Since density is mass per unit volume, a precise method for measuring the volume is needed. Archimedes’ principle may be used to calculate the volume of water displaced by an immersed object. For this to be applicable to PM materials that contain surface connected porosity, the surface pores are sealed by oil impregnation or some other means.
The green density of compacted parts or test pieces is normally determined to assist during press set-up, or for quality control purposes. It is also used for determining the compressibility of base powders, mixed powders, and premixes.
The sintered density of sintered PM parts and sintered PM test specimens is used as a quality control measure.
The impregnated density of sintered bearings is normally measured for quality control purposes as bearings are generally supplied and used oil-impregnated.
SCOPE
1.1 This standard describes a method for measuring the density of powder metallurgy products that usually have surface-connected porosity.
1.2 The density of impermeable PM materials, those materials that do not gain mass when immersed in water, may be determined using Test Method B 311.
1.3 The current method is applicable to green compacts, sintered parts, and green and sintered test specimens.
1.4 With the exception of density values, for which the g/cm3 unit is the industry standard, the values stated in SI units are to be regarded as the standard. The values given in parentheses are converted in accordance with IEEE/ASTM SI 10 and are for information only.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
Oil content values are generally contained in specifications for oil-impregnated PM bearings.
The oil-impregnation efficiency provides an indication of how well the as-received parts had been impregnated.
The desired self-lubricating performance of PM bearings requires a minimum amount of interconnected porosity and satisfactory oil impregnation of the interconnected porosity. A minimum oil content is specified.
The results from these test methods may be used for quality control or compliance purposes.
SCOPE
1.1 This standard describes three related test methods that cover the measurement of physical properties of oil-impregnated powder metallurgy products.
1.1.1 Determination of the volume percent of oil contained in the material.
1.1.2 Determination of the efficiency of the oil-impregnation process.
1.1.3 Determination of the percent interconnected porosity by oil impregnation.
1.2 The values stated in SI units are to be regarded as the standard. The values in parentheses are converted in accordance with IEEE/ASTM SI 10 and are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
ABSTRACT
This specification covers sintered bronze, oil-impregnated bearings made primarily from elemental copper, tin, lead, and graphite powders. This specification covers the following variables: Grades (available in three bronze base compositions identifiable by different graphite contents and one leaded bronze grade) and Type (Grades 1 and 2 are available in four types described by specific density ranges. Grade 3 is available in two types and Grade 4 is available in one type). Sintered bronze bearings shall be made by molding or briquetting metal powder mixtures to the proper density. The material shall conform to the required chemical composition for copper, tin, graphite, iron, lead, zinc, nickel, and antimony. The density of bearings supplied impregnated with lubricant shall be within the prescribed limits. Oil content of bearings shall not be less than the prescribed value for each grade and type of material. The material of different grades and types shall conform to the prescribed radial crushing strength requirements. An acceptance specification for the minimum bearing breaking load may be established for any specific standard oil-impregnated bearing. Chemical analysis shall be made for each representative sample of chips, which may be obtained by milling, drilling, filing, or crushing a bearing with clean dry tools without lubrication.
SCOPE
1.1 This specification covers porous metallic sleeve, flange, thrust and spherical bronze-base bearings that are produced from mixed metal powders utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Included are the specifications for the chemical, physical and mechanical requirements of those bronze-base PM materials that have been developed and standardized specifically for use in the manufacture of these self-lubricating bearings.
1.3 This specification is applicable to the purchase of bronze-base bearings (oil-impregnated) that were formerly covered by military specifications and are intended for government or military applications. Those additional government requirements that only apply to military bearings are listed in the Supplementary Requirements section of this specification.
1.4 This specification acccompanies Specification B 439 that covers the requirements for Iron-Base Powder Metallurgy (PM) Bearings, (Oil-Impregnated).
1.5 Typical applications for bronze-base bearings are listed in Appendix X1.
1.6 Bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35 and the technical literature.
1.7 With the exception of density values for which the g/cm3 unit is the industry standard, the values stated in inch-pound units are to be regarded as standard. The SI equivalents of inch-pound units, shown in parenthesis, have been converted in accordance with IEEE/ASTM SI 10, may be approximate and are only for information.
1.8 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification22 pagesEnglish language
- Technical specification22 pagesEnglish language
ABSTRACT
This specification covers the standard requirements for porous metallic sleeve, flange, thrust, and spherical iron-base bearings that are produced from mixed metal powder metallurgy technology and then impregnated with oil to supply operating lubrication. Porous iron-base bearings shall be produced by compaction of a mixture of elemental iron powder and copper, tin, pre-alloyed bronze or graphite powders and sintering in a furnace having a protective atmosphere at a specified time and temperature cycle. The interconnected or open porosity in the bearings shall be filled to the required volume either by an extended soaking in hot oil or preferably by a vacuum impregnation operation with lubricating oil which is a high-grade turbine oil with antifoaming additives and containing corrosion and oxidation inhibitors. Each of the iron-base bearing material shall conform to the chemical composition requirements for iron, carbon, graphite, copper, and tin as shall be determined by chemical analysis. The physical properties for each of the bearing material shall be within the prescribed wet density, oil content, and impregnation efficiency limits. The radial crushing strength and bearing breaking load of the oil-impregnated bearing material determined on a plain sleeve bearing or a test specimen prepared from a flange or spherical bearing shall also meet the minimum and maximum mechanical strength values.
SCOPE
1.1 This specification covers porous metallic sleeve, flange, thrust, and spherical iron-base bearings that are produced from mixed metal powder utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Included are the specifications for the chemical, physical, and mechanical requirements of those ferrous PM materials that have been developed and standardized specifically for use in the manufacture of these self-lubricating bearings.
1.3 This specification accompanies Specification B 438/B 438M that covers the requirements for Bronze-Base Powder Metallurgy (PM) Bearings (Oil-Impregnated).
1.4 Typical applications for iron-base bearings are discussed in Appendix X1.
1.5 Commercial bearing dimensional tolerance data are shown in Appendix X2, while engineering information regarding installation and operating parameters of PM bearings is included in Appendix X3. Additional useful information on self-lubricating bearings can be found in MPIF Standard 35 (Bearings) and the technical literature.
1.6 With the exception of density values for which the g/cm3 unit is the industry standard, the values stated in inch-pound units are to be regarded as standard. The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.7 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification13 pagesEnglish language
- Technical specification13 pagesEnglish language
SCOPE
1.1 This specification covers porous metallic sleeve, flange, thrust, and spherical iron-base bearings that are produced from mixed metal powder utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Included are the specifications for the chemical, physical, and mechanical requirements of those ferrous PM materials that have been developed and standardized specifically for use in the manufacture of these self-lubricating bearings.
1.3 This specification is a companion standard to Specification B 438/B 438M that covers the requirements for Bronze-Base Powder Metallurgy (PM) Bearings (Oil-Impregnated).
1.4 Typical applications for iron-base bearings are discussed in .
1.5 Commercial bearing dimensional tolerance data are shown in , while engineering information regarding installation and operating parameters of PM bearings is included in . Additional useful information on self-lubricating bearings can be found in MPIF Standard 35 (Bearings) and the technical literature.
1.6 With the exception of density values for which the g/cm3 unit is the industry standard, the values stated in inch-pound units are to be regarded as standard. The SI equivalents of inch-pound units, shown in parenthesis, have been converted in accordance with IEEE/ASTM Standard SI 10, may be approximate and are only for information.
1.7 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification13 pagesEnglish language
SCOPE
1.1 This specification covers porous metallic sleeve, flange, thrust, and spherical iron-base bearings that are produced from mixed metal powder utilizing powder metallurgy (PM) technology and then impregnated with oil to supply operating lubrication.
1.2 Included are the specifications for the chemical, physical, and mechanical requirements of those ferrous PM materials that have been developed and standardized specifically for use in the manufacture of these self-lubricating bearings.
1.3 This specification is a companion standard to Specification B 438/B 438M that covers the requirements for Bronze-Base Powder Metallurgy (PM) Bearings (Oil-Impregnated).
1.4 Typical applications for iron-base bearings are discussed in .
1.5 Commercial bearing dimensional tolerance data are shown in , while engineering information regarding installation and operating parameters of PM bearings is included in . Additional useful information on self-lubricating bearings can be found in MPIF Standard 35 (Bearings) and the technical literature.
1.6 With the exception of density values for which the g/cm3 unit is the industry standard, the values stated in inch-pound units are to be regarded as standard. The SI equivalents of inch-pound units, shown in parenthesis, have been converted in accordance with IEEE/ASTM Standard SI 10, may be approximate and are only for information.
1.7 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification13 pagesEnglish language
SCOPE
1.1 This specification covers sintered bronze, oil-impregnated bearings made primarily from elemental copper, tin, lead, and graphite powders. The manufacturer may, at his discretion, use prealloyed bronze powder in the mixed powder.
1.2 This specification covers the following variables:
1.2.1 GradesAvailable in three bronze base compositions identifiable by different graphite contents and one leaded bronze grade.
1.2.2 TypeGrades 1 and 2 are available in four types described by specific density ranges. Grade 3 is available in two types and Grade 4 is available in one type.
1.3 Bearings ordered to this specification will normally be sized after sintering and will be impregnated with a lubricating oil unless otherwise specified by the print.
1.4 The values stated in either inch-pound or SI units are to be regarded separately as standard. The values stated in each system are not exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with this specification.
1.5 The following safety hazards caveat pertains only to the test methods described in this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification10 pagesEnglish language
SCOPE
1.1 This test method covers the equipment and laboratory procedure for the determination of the radial crushing strength of materials using either a plain powder metallurgy (P/M) bearing or a hollow cylindrical test specimen. This is a destructive test that produces quantitative results.
1.2 Limitations
1.2.1 The principle of this procedure is based on the material being tested having minimal ductility. The permanent deflection of the cylinder during the test should not exceed 10 % of the outside diameter.
1.2.2 The radial crushing strength test results should be used only as a guide if the test specimen has a wall thickness that is greater than one-third of the outside diameter. These test results should then only be used for comparison with data from the test specimens of like materials and similar dimensions.
1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard3 pagesEnglish language
SCOPE
1.1 This specification covers sintered bronze, oil-impregnated bearings made primarily from elemental copper, tin, and graphite powders. The manufacturer may, at his discretion, use prealloyed bronze powder in the blend.
1.2 This specification covers the following variables:
1.2.1 GradesAvailable in four bronze base composition grades identifiable by different graphite contents.
1.2.2 TypeGrades 1 and 2 are available in four types described by specific density ranges.
1.3 Bearings ordered to this specification will normally be sized after sintering and will be impregnated with a lubricating oil unless otherwise specified by print.
1.4 The values stated in either inch-pound or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.
- Technical specification10 pagesEnglish language
SCOPE
1.1 This test method covers determination of the density, oil content, and interconnected porosity of sintered bearings and structural parts with or without oil impregnation.
1.2 The values stated in SI units are to be regarded as the standard. The values in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
SCOPE
1.1 This specification covers sintered bronze, oil-impregnated bearings made primarily from elemental copper, tin, and graphite powders. The manufacturer may, at his discretion, use prealloyed bronze powder in the blend.
1.2 This specification covers the following variables:
1.2.1 Grades--Available in three bronze base composition grades identifiable by different graphite contents.
1.2.2 Type--Grades 1 and 2 are available in four types described by specific density ranges.
1.3 Bearings ordered to this specification will normally be sized after sintering and will be impregnated with a lubricating oil unless otherwise specified by print.
1.4 The values stated in either inch-pound or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.
- Technical specification6 pagesEnglish language
SCOPE
1.1 This specification covers sintered bronze, oil-impregnated bearings made primarily from elemental copper, tin, and graphite powders. The manufacturer may, at his discretion, use prealloyed bronze powder in the blend.
1.2 This specification covers the following variables:
1.2.1 Grades--Available in three bronze base composition grades identifiable by different graphite contents.
1.2.2 Type--Grades 1 and 2 are available in four types described by specific density ranges.
1.3 Bearings ordered to this specification will normally be sized after sintering and will be impregnated with a lubricating oil unless otherwise specified by print.
1.4 The values stated in either inch-pound or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.
- Technical specification6 pagesEnglish language
SCOPE
1.1 This specification covers sintered bronze, oil-impregnated bearings made primarily from elemental copper, tin, and graphite powders. The manufacturer may, at his discretion, use prealloyed bronze powder in the blend.
1.2 This specification covers the following variables:
1.2.1 Grades--Available in three bronze base composition grades identifiable by different graphite contents.
1.2.2 Type--Grades 1 and 2 are available in four types described by specific density ranges.
1.3 Bearings ordered to this specification will normally be sized after sintering and will be impregnated with a lubricating oil unless otherwise specified by print.
1.4 The values stated in either inch-pound or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.
- Technical specification6 pagesEnglish language
SCOPE
1.1 This specification covers sintered metal powder, oil-impregnated, bearings of four iron-base compositional grades:
Grades 1 and 2--iron-carbon
Grades 3 and 4--iron-copper
1.2 The values stated in inch-pound units are to be regarded as the standard. The metric equivalents of inch-pound units may be approximate.
- Technical specification5 pagesEnglish language
SCOPE
1.1 This specification covers sintered metal powder, oil-impregnated, bearings of four iron-base compositional grades:
Grades 1 and 2—iron-carbon
Grades 3 and 4—iron-copper
1.2 The values stated in inch-pound units are to be regarded as the standard. The metric equivalents of inch-pound units may be approximate.
- Technical specification5 pagesEnglish language
SCOPE
1.1 This test method covers determination of the density, oil content, and interconnected porosity of sintered bearings and structural parts with or without oil impregnation.
1.2 The values stated in SI units are to be regarded as the standard. The values in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
Residue on a bearing may be detrimental to its longevity due to abrasive wear.
Residue on structural parts may affect the fit of assemblies or disturb the performance of the entire piece of equipment via excess friction or wear.
Part producers can utilize this procedure to determine the cleanliness of their processes. High residue levels on sintered parts may indicate a lubricant removal problem. Residue levels may also indicate the condition of various fluids used in part processing.
This test method can be applied when required by the user or internally for process engineering or quality control/compliance purposes by the producer.
SCOPE
1.1 This test method covers a quantitative procedure to determine the cleanliness of PM bearings and structural parts.
1.2 This is a laboratory test consisting of cleaning sample parts under controlled conditions and calculating the amount or percent of residue from the mass of the removed contaminants.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
WITHDRAWN RATIONALE
This test method covers a quantitative procedure to determine the cleanliness of PM bearings and structural parts.
Formerly under the jurisdiction of Committee B09 on Metal Powders and Metal Powder Products, this test method was withdrawn in April 2016. This standard is being withdrawn without replacement due to its limited use by industry.
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
In service, there is a space between a shaft and a self-lubricating PM bearing that contains an oil film when the bearing is operating properly. In the event the oil film is disrupted or fails to form the bearing will exhibit increased wear and possibly fail. Therefore the ability for oil to flow through the porosity of a PM bearing is critical to the performance of the bearing.
The porosity of the bearing must be open to the surface and interconnected within the bearing. This allows the oil in a self-lubricating PM bearing to flow during operation to the space between the bearing and the shaft to form an oil film and protect the shaft from wear.
The ability of a gas to flow through the bearing reflects the openness and interconnected properties of the porosity in the bearing.
Data from this test can be used as an internal quality tool and can be reported to buyers of bearings.
A number of other factors also affect the performance of the bearing and the movement of oil; factors such as the oil viscosity, operating temperature, load, shaft speed, surface area, surface finishes and others. This test provides information on only one property and cannot be the sole consideration in the design and testing of a bearing application.
SCOPE
1.1 This test method covers the determination of the permeability of a PM bearing when subjected to pressurized nitrogen under controlled conditions.
1.2 The values stated in SI units are to be regarded as the standard with the exception of flow rate for which the cm3/min unit is the industry standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
WITHDRAWN RATIONALE
Formerly under the jurisdiction of Committee B09 on Metal Powders and Metal Powder Products, this test method was withdrawn in October 2015. This standard is being withdrawn without replacement due to its limited use by industry.
This test method covers the determination of the permeability of a PM bearing when subjected to pressurized nitrogen under controlled conditions.
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
The volume of an arbitrary P/M shape cannot be accurately measured by standard techniques such as by micrometers or calipers. Since density is mass/volume, a precise method to measure the volume is needed. For nonporous objects, the volume of water displaced by the immersed object is determined by Archimedes principle. For porous P/M parts, a method is required to seal surface connected pores. If the pores are not sealed or the part is not oil impregnated, the part will absorb some of the water and decrease its buoyancy and exhibit an erroneously high density.
Density and oil content values are generally contained in the specifications for oil-impregnated bearings and other self-lubricating P/M parts. Desired lubrication requires sufficient interconnected porosity and satisfactory oil impregnation of the porosity.
For a particular P/M material, the mechanical properties of P/M structural parts are directly related to their density. Density values are therefore generally contained in the specifications for P/M parts.
SCOPE
1.1 This test method covers determination of the density, oil content, and interconnected porosity of sintered bearings and structural parts with or without oil impregnation.
1.2 The values stated in SI units are to be regarded as the standard. The values in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
WITHDRAWN RATIONALE
This test method covers determination of the density, oil content, and interconnected porosity of sintered bearings and structural parts with or without oil impregnation.
Formerly under the jurisdiction of Committee B09 on Metal Powders and Metal Powder Products, this test method was withdrawn in April 2009, because the test method has been split into two new standards B962 and B963 respectively.
- Standard4 pagesEnglish language
Frequently Asked Questions
B09.04 is a Technical Committee within ASTM International. It is named "Bearings". This committee has published 39 standards.
B09.04 develops ASTM standards in the area of Information technology. Currently, there are 39 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.