Graphic technology - Safety requirements for graphic technology equipment and systems - Part 4: Converting equipment and systems (ISO/DIS 12643-4:2020)

This part of ISO 12643 provides safety requirements for the design and construction of converting equipment and systems used in the corrugated board, package printing, converting and graphic technology industries (see clause 5). It is applicable to converting equipment not covered by other parts of ISO 12643. This part of ISO 12643 shall be used in conjunction with ISO 12643-1.

Graphische Technik - Sicherheitsanforderungen an Ausrüstungen und Systeme der graphischen Technik - Teil 4: Ausrüstungen und Systeme der Papierverarbeitung (ISO/DIS 12643-4:2020)

Technologie graphique - Exigences de sécurité pour les systèmes et l'équipement de technologie graphique - Partie 4: Systèmes et équipement de façonnage (ISO/DIS 12643-4:2020)

Grafična tehnologija - Varnostne zahteve za grafično tehnološko opremo in sisteme - 4. del: Oprema in sistemi za predelavo, dodelavo in oplemenitenje (ISO/DIS 12643-4:2020).

General Information

Status
Not Published
Current Stage
4060 - Closure of enquiry - Enquiry
Due Date
05-May-2020
Completion Date
05-May-2020

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SLOVENSKI STANDARD
oSIST prEN ISO 12643-4:2020
01-april-2020
Grafična tehnologija - Varnostne zahteve za grafično tehnološko opremo in

sisteme - 4. del: Oprema in sistemi za predelavo in oplemenitenje (ISO/DIS 12643-

4:2020)
Graphic technology - Safety requirements for graphic technology equipment and
systems - Part 4: Converting equipment and systems (ISO/DIS 12643-4:2020)
Graphische Technik - Sicherheitsanforderungen an Ausrüstungen und Systeme der
graphischen Technik - Teil 4: Ausrüstungen und Systeme der Papierverarbeitung
(ISO/DIS 12643-4:2020)

Technologie graphique - Exigences de sécurité pour les systèmes et l'équipement de

technologie graphique - Partie 4: Systèmes et équipement de façonnage (ISO/DIS
12643-4:2020)
Ta slovenski standard je istoveten z: prEN ISO 12643-4
ICS:
37.100.10 Reprodukcijska oprema Reproduction equipment
oSIST prEN ISO 12643-4:2020 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN ISO 12643-4:2020
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oSIST prEN ISO 12643-4:2020
DRAFT INTERNATIONAL STANDARD
ISO/DIS 12643-4
ISO/TC 130 Secretariat: SAC
Voting begins on: Voting terminates on:
2020-02-11 2020-05-05
Graphic technology — Safety requirements for graphic
technology equipment and systems —
Part 4:
Converting equipment and systems

Technologie graphique — Exigences de sécurité pour les systèmes et l'équipement de technologie

graphique —
Partie 4: Systèmes et équipement de façonnage
ICS: 37.100.10
THIS DOCUMENT IS A DRAFT CIRCULATED
This document is circulated as received from the committee secretariat.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
ISO/CEN PARALLEL PROCESSING
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 12643-4:2020(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
PROVIDE SUPPORTING DOCUMENTATION. ISO 2020
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oSIST prEN ISO 12643-4:2020
ISO/DIS 12643-4:2020(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2020

All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may

be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting

on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address

below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
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Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2020 – All rights reserved
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oSIST prEN ISO 12643-4:2020
ISO/DIS 12643-4:2020(E)
Contents Page

Foreword ....................................................................................................................................................................................................................................viii

Introduction ..................................................................................................................................................................................................................................x

1 Scope ................................................................................................................................................................................................................................. 1

2 Normative references ...................................................................................................................................................................................... 1

3 Terms and definitions ..................................................................................................................................................................................... 2

4 Significant hazards ............................................................................................................................................................................................. 8

5 Equipment covered by this part of ISO 12643 ....................................................................................................................... 8

5.1 General ........................................................................................................................................................................................................... 8

5.2 Machines used primarily in a converting operation ............................................................................................... 8

5.3 Machines used in both printing and converting processes .............................................................................. 8

6 Machinery for the production of corrugated board ......................................................................................................... 9

6.1 All machines .............................................................................................................................................................................................. 9

6.1.1 Emergency stop ................................................................................................................................................................ 9

6.1.2 Control zones with stop/safe pushbuttons ............................................................................................... 9

6.1.3 Steam pipes .......................................................................................................................................................................10

6.2 Unwinding stations ..........................................................................................................................................................................10

6.2.1 General...................................................................................................................................................................................10

6.2.2 Chucking cones and lifting arms .....................................................................................................................10

6.2.3 Braking systems.............................................................................................................................................................10

6.3 Splicers ........................................................................................................................................................................................................10

6.3.1 Guarding hazard points ...........................................................................................................................................10

6.3.2 Dancer roller.....................................................................................................................................................................10

6.3.3 Splicers ..................................................................................................................................................................................11

6.3.4 Knife .........................................................................................................................................................................................12

6.3.5 Pneumatic and hydraulic control systems ..............................................................................................12

6.3.6 Frame edges ......................................................................................................................................................................12

6.3.7 Splicers in elevated positions ............................................................................................................................12

6.3.8 Warning lights .................................................................................................................................................................12

6.4 Preheater ...................................................................................................................................................................................................12

6.4.1 In-running nips ..............................................................................................................................................................12

6.4.2 In-running nips between preheating cylinder and cross beams .........................................13

6.4.3 Wrap roller and rotating arms ..........................................................................................................................13

6.4.4 Hot surfaces.......................................................................................................................................................................14

6.4.5 Walkways.............................................................................................................................................................................14

6.5 Single facer ..............................................................................................................................................................................................14

6.5.1 In-running nips ..............................................................................................................................................................14

6.5.2 Corrugating rollers ......................................................................................................................................................15

6.5.3 Hazard points during roller change .............................................................................................................15

6.5.4 In-running nip between pressure roller or pressing belt and corrugating roller 15

6.5.5 Belt breakage ...................................................................................................................................................................16

6.5.6 Walkway ...............................................................................................................................................................................16

6.5.7 In-running nips between glue rollers .........................................................................................................16

6.5.8 Hazard points between movable gluing unit and fixed machine parts ..........................17

6.5.9 Moveable glue units ........................................................................................................................................... .........17

6.5.10 Inclined belt conveyor ..............................................................................................................................................17

6.5.11 In-running nips between pulleys and fixed machine parts ......................................................18

6.5.12 Steam pipes .......................................................................................................................................................................19

6.5.13 Warning signs ..................................................................................................................................................................19

6.5.14 Noise enclosures ...........................................................................................................................................................19

6.6 Bridge ...........................................................................................................................................................................................................19

6.6.1 Slots ..........................................................................................................................................................................................19

6.6.2 Fall-off protection ........................................................................................................................................................19

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ISO/DIS 12643-4:2020(E)

6.6.3 Access stairs ......................................................................................................................................................................19

6.6.4 Passage height underneath the bridge ......................................................................................................20

6.7 Braking and web aligning systems .....................................................................................................................................20

6.8 Gluing machine ....................................................................................................................................................................................20

6.8.1 Steps and handles ........................................................................................................................................................20

6.8.2 Hazard points...................................................................................................................................................................20

6.8.3 Pressing device ...............................................................................................................................................................20

6.9 Heating and pulling section ......................................................................................................................................................20

6.9.1 In-running nips ..............................................................................................................................................................20

6.9.2 Hazard points...................................................................................................................................................................21

6.9.3 Heating plates ..................................................................................................................................................................21

6.9.4 Preventing the weighting device from falling ......................................................................................21

6.9.5 Web threading in the heating section .........................................................................................................21

6.10 Transition point from gluing machine to heating and pulling section .................................................23

6.11 Rotary shear unit ...............................................................................................................................................................................23

6.11.1 Rotary shear ......................................................................................................................................................................23

6.11.2 Knife driving shaft .......................................................................................................................................................23

6.11.3 Guarding a non-powered movement of the rotary shear ..........................................................23

6.11.4 Waste removal ...................................................................... ...........................................................................................23

6.12 Pulling unit ..............................................................................................................................................................................................23

6.13 Slitter-scorer units ............................................................................................................................................................................24

6.13.1 Automatic positioning ..............................................................................................................................................24

6.13.2 Movement of slitting and scoring units under hold-to-run control ..................................24

6.14 Web diverter ...........................................................................................................................................................................................24

6.15 Cut-Off ..........................................................................................................................................................................................................25

6.16 Stacker devices .....................................................................................................................................................................................25

6.16.1 Whole-body access ........................................................................................................................................... ...........25

6.16.2 Guarding of downstackers ....................................................................................................................................26

6.16.3 Maintenance and inspection ...............................................................................................................................28

6.16.4 Guarding of upstackers ...........................................................................................................................................28

6.16.5 Roller conveyors ............................................................................................................................................................29

7 Folder gluer machines .................................................................................................................................................................................29

7.1 Entire machine .....................................................................................................................................................................................29

7.1.1 Emergency stop .............................................................................................................................................................29

7.1.2 Power-driven shafts ...................................................................................................................................................29

7.1.3 Power-driven format setting ..............................................................................................................................30

7.1.4 Reaching of hazard points between format-limiting parts ......................................................30

7.2 Feeder ..........................................................................................................................................................................................................30

7.3 Folding section .....................................................................................................................................................................................31

7.3.1 Roller tracks ......................................................................................................................................................................31

7.3.2 Folding hooks ...................................................................................................................................................................32

7.4 Gluing section ........................................................................................................................................................................................33

7.5 Folding belts ...........................................................................................................................................................................................33

7.6 Pressure rollers ...................................................................................................................................................................................34

7.6.1 In-running nips between pressure rollers in the area between machine

frame and format-limiting parts .....................................................................................................................34

7.6.2 In-running nips between pressure rollers in the area between format-

limiting parts ....................................................................................................................................................................34

7.7 Ejection module ..................................................................................................................................................................................35

7.8 Pressing and gathering device (pressing band) ......................................................................................................35

7.8.1 Pulleys ....................................................................................................................................................................................35

7.8.2 Pressure rollers ..............................................................................................................................................................35

8 Pre-feeders ..............................................................................................................................................................................................................36

8.1 Feeding and Transfer Bridge ....................................................................................................................................................36

8.2 All pre-feeders with pile carrier plate..............................................................................................................................36

8.2.1 Opening for pallet movement ............................................................................................................................36

8.2.2 Guarding on feeding and transfer bridges ..............................................................................................37

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8.2.3 Rotating shafts ................................................................................................................................................................37

8.2.4 Guarding hazards created by automatic format setting .............................................................37

8.2.5 Guarding hazards when moving pre-feeder ..........................................................................................37

8.3 Pre-feeder with pile turner .......................................................................................................................................................37

8.3.1 Opening for pallet movement ............................................................................................................................37

8.3.2 Guarding on feeding and transfer bridge.................................................................................................38

8.3.3 Guarding transport belts ........................................................................................................................................38

8.3.4 Guarding hazards created by automatic format setting .............................................................38

8.3.5 Guarding hazards when moving pre-feeder ..........................................................................................38

9 In-line machines ................................................................................................................................................................................................40

9.1 Entire machine .....................................................................................................................................................................................40

9.1.1 Moving units together ..............................................................................................................................................40

9.1.2 Separating units .............................................................................................................................................................41

9.1.3 Rotary tools on separated units .......................................................................................................................41

9.1.4 Travel wheels ...................................................................................................................................................................41

9.2 Feeding unit ............................................................................................................................................................................................41

9.2.1 Slide-in rollers .................................................................................................................................................................41

9.2.2 Side aligning devices .................................................................................................................................................41

9.2.3 Hopper side lays ............................................................................................................................................................41

9.2.4 Feed rollers ........................................................................................................................................................................41

9.3 Printing unit ...........................................................................................................................................................................................42

9.3.1 Rotating rollers and drive elements .............................................................................................................42

9.3.2 Separated units ..............................................................................................................................................................42

9.3.3 Guarding of rollers ......................................................................................................................................................43

9.4 Slitter-scorer unit, rotary die-cutter .................................................................................................................................43

9.4.1 Automatic format setting .......................................................................................................................................43

9.4.2 Waste removal ...................................................................... ...........................................................................................43

9.4.3 Waste discharge conveyor belts ......................................................................................................................44

9.5 Separators ................................................................................................................................................................................................44

9.6 Folding unit (folding box gluer) ............................................................................................................................................44

9.7 Taping unit ...............................................................................................................................................................................................44

9.8 Stitching unit ..........................................................................................................................................................................................44

10 Automatic flatbed die-cutting machines ...................................................................................................................................44

10.1 Entire machine .....................................................................................................................................................................................44

10.1.1 Tool ...........................................................................................................................................................................................44

10.1.2 Automatic die-cutting devices ...........................................................................................................................44

10.2 Feeder ..........................................................................................................................................................................................................45

10.3 Punching section ................................................................................................................................................................................45

10.3.1 Hazard points between sheet feeding grippers and fe
...

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