Additive manufacturing of metals - Process characteristics and performance - Metal powder bed fusion process to meet critical applications (ISO/ASTM FDIS 52904:2024)

This document covers the operation and production control of metal powder bed fusion (PBF) machines and processes for areas of critical applications. A critical application is assumed once failing parts-functionality leads to immediate threats.
This document is applicable for production of parts and mechanical test specimens using powder bed fusion (PBF) with both laser and electron beams.
Specifications related to specific fields of application are provided in respective standards.

Additive Fertigung von Metallen - Prozessanforderungen und Qualifizierung - Pulverbettbasiertes Schmelzen von Metallen für kritische Anwendungen (ISO/ASTM FDIS 52904:2024)

WARNUNG — Dieses Dokument gibt nicht vor, alle unter Umständen mit der Anwendung des Verfahrens verbundenen Sicherheitsaspekte zu behandeln. Es liegt in der Verantwortung des Anwenders dieses Dokuments, geeignete Vorkehrungen für den Arbeits-, Gesundheits- und Umweltschutz zu treffen und vor der Anwendung festzulegen, welche einschränkenden Vorschriften gelten.
Dieses Dokument umfasst den Betrieb und die Produktionskontrolle von PBF-Maschinen und -Prozessen (pulverbettbasiertes Schmelzen) für Bereiche mit kritischen Anwendungsanforderungen. Von einer kritischen Anwendung wird ausgegangen, wenn ein Funktionsausfall der Bauteile zu einer unmittelbaren Bedrohung führt.
Dieses Dokument gilt für die Fertigung von Bauteilen und mechanischen Probekörpern unter Verwendung des pulverbettbasierten Schmelzens (PBF) mit Laser- und Elektronenstrahlen.
Spezifikationen für bestimmte Anwendungsbereiche sind in den jeweiligen Normen angegeben.

Fabrication additive de métaux - Caractéristiques et performances du procédé - Procédé de fusion sur lit de poudre métallique en vue de répondre aux applications critiques (ISO/ASTM FDIS 52904:2024)

Le présent document couvre le contrôle des opérations et de la production des machines et des procédés de fusion sur lit de poudre de métaux (PBF) dans des secteurs d’application critiques. Une application est considérée comme critique dès lors que la défaillance des fonctionnalités des pièces entraîne des menaces immédiates.
Le présent document est applicable pour la production de pièces et d’éprouvettes d’essai mécanique utilisant la fusion sur lit de poudre (PBF) avec des faisceaux laser ou d’électrons.
Les spécifications liées à des champs d’application spécifiques sont fournies dans leurs normes respectives.

Aditivna proizvodnja kovinskih izdelkov - Značilnosti in tehnične lastnosti procesa - Proces spajanja kovinskega prahu v postelji za doseganje kritičnih/zahtevnih aplikacij (ISO/ASTM FDIS 52904:2024)

General Information

Status
Not Published
Publication Date
10-Sep-2024
Current Stage
5060 - Closure of Vote - Formal Approval
Start Date
11-Jun-2024
Completion Date
11-Jun-2024

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SLOVENSKI STANDARD
oSIST prEN ISO/ASTM 52904:2022
01-december-2022
Aditivna proizvodnja kovin - Značilnosti in tehnične lastnosti procesa - Proces
fuzije plasti kovinskih prašnih delcev za doseganje kritičnih aplikacij (ISO/ASTM
DIS 52904:2022)
Additive manufacturing of metals - Process characteristics and performance - Metal
powder bed fusion process to meet critical applications (ISO/ASTM DIS 52904:2022)
Additive Fertigung von Metallen - Prozessanforderungen und Qualifizierung -
Pulverbettbasiertes Schmelzen von Metallen für kritische Anwendungen (ISO/ASTM DIS
52904:2022)
Fabrication additive de métaux - Caractéristiques et performances du procédé - Procédé
de fusion sur lit de poudre métallique en vue de répondre aux applications critiques
(ISO/ASTM DIS 52904:2022)
Ta slovenski standard je istoveten z: prEN ISO/ASTM 52904
ICS:
25.030 3D-tiskanje Additive manufacturing
oSIST prEN ISO/ASTM 52904:2022 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

oSIST prEN ISO/ASTM 52904:2022

oSIST prEN ISO/ASTM 52904:2022
DRAFT INTERNATIONAL STANDARD
ISO/ASTM DIS 52904
ISO/TC 261 Secretariat: DIN
Voting begins on: Voting terminates on:
2022-10-12 2023-01-04
Additive manufacturing of metals — Process
characteristics and performance — Metal powder bed
fusion process to meet critical applications
Fabrication additive de métaux — Caractéristiques et performances du procédé — Procédé de fusion sur lit
de poudre métallique en vue de répondre aux applications critiques
ICS: 25.030
This document is circulated as received from the committee secretariat.
THIS DOCUMENT IS A DRAFT CIRCULATED
FOR COMMENT AND APPROVAL. IT IS
ISO/CEN PARALLEL PROCESSING
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/ASTM DIS 52904:2022(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
PROVIDE SUPPORTING DOCUMENTATION. © ISO/ASTM International 2022

oSIST prEN ISO/ASTM 52904:2022
ISO/ASTM DIS 52904:2022(E)
DRAFT INTERNATIONAL STANDARD
ISO/ASTM DIS 52904
ISO/TC 261 Secretariat: DIN
Voting begins on: Voting terminates on:

Additive manufacturing of metals — Process
characteristics and performance — Metal powder bed
fusion process to meet critical applications
Fabrication additive de métaux — Caractéristiques et performances du procédé — Procédé de fusion sur lit
de poudre métallique en vue de répondre aux applications critiques
ICS: 25.030
This document is circulated as received from the committee secretariat.
© ISO/ASTM International 2022 THIS DOCUMENT IS A DRAFT CIRCULATED
FOR COMMENT AND APPROVAL. IT IS
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
ISO/CEN PARALLEL PROCESSING
THEREFORE SUBJECT TO CHANGE AND MAY
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
NOT BE REFERRED TO AS AN INTERNATIONAL
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below STANDARD UNTIL PUBLISHED AS SUCH.
or ISO’s member body in the country of the requester. In the United States, such requests should be sent to ASTM International.
IN ADDITION TO THEIR EVALUATION AS
BEING ACCEPTABLE FOR INDUSTRIAL,
ISO copyright office ASTM International
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POTENTIAL TO BECOME STANDARDS TO
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WHICH REFERENCE MAY BE MADE IN
Reference number
Email: copyright@iso.org Email: khooper@astm.org
NATIONAL REGULATIONS.
Website: www.iso.org Website: www.astm.org ISO/ASTM DIS 52904:2022(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
Published in Switzerland
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
ii
© ISO/ASTM International 2022 – All rights reserved
PROVIDE SUPPORTING DOCUMENTATION. © ISO/ASTM International 2022

oSIST prEN ISO/ASTM 52904:2022
ISO/ASTM DIS 52904:2022(E)
Contents Page
Foreword .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Personnel requirements . 2
5 Digital data . 2
5.1 Digital data records. 2
5.2 Digital data processing . 2
6 PBF equipment requirements .3
6.1 General . 3
6.2 Build consumables . 3
6.2.1 Build platform . 3
6.2.2 Shielding gases . 3
6.2.3 Recoater blade . 3
6.2.4 Compressed air . 4
6.3 Auxiliary tools and equipment . 4
6.4 Machine operating software . 4
6.5 Environmental controls . 4
7 Feedstock requirements . .4
7.1 Purchasing feedstock . 4
7.2 Control of feedstock . 5
8 Qualification . 5
8.1 Design checks . 5
8.1.1 Part files . 5
8.1.2 Machining allowance . 5
8.1.3 Orientation and location . 5
8.1.4 Parts nesting . 5
8.2 Pre-build checks . 5
8.2.1 General . 5
8.2.2 Maintenance status . 6
8.2.3 PBF machine elements and systems . 6
8.2.4 Build chamber environment . 6
8.2.5 Build platform . 6
8.2.6 Spreading device (recoater blade) . 6
8.2.7 Gas supply . 6
8.2.8 Feedstock condition and quantity . 7
8.2.9 Baseline machine and process parameters . 7
8.3 Periodic preventive maintenance . 7
8.3.1 General . 7
8.3.2 Energy delivery verification . 7
8.3.3 Z-axis movement . 7
8.3.4 Compressed air . 7
8.3.5 Oxygen and vacuum . 7
8.3.6 Laser field alignment (LFA) . 8
8.3.7 Other recommended preventive maintenance . 8
8.4 Machine, process, and part qualification . 8
8.4.1 Process qualification . 8
8.4.2 Build platform . 8
8.4.3 Test specimens . 8
8.4.4 Requalification . 10
8.5 Consolidated material and part . 10
8.5.1 Material properties . 10
iii
© ISO/ASTM International 2022 – All rights reserved
...

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