EN 60317-0-9:2015

Specifications for particular types of winding wires - Part 0-9: General requirements - Enamelled rectangular aluminium wire

IEC 60317-0-9:2015 specifies the general requirements of enamelled rectangular aluminium winding wires. The range of nominal conductor dimensions is given in the relevant specification sheet. When reference is made to a winding wire according to a standard of the IEC 60317 series mentioned under Clause 2, the following information is given in the description: - reference to IEC specification; - nominal conductor dimensions in millimetres (width thickness); - grade. EXAMPLE - IEC 60317-16 - 4,00 x 1,00 Grade 1 Keywords: enamelled rectangular aluminium winding wires, insulated wires used for windings in electrical equipment

Technische Lieferbedingungen für bestimmte Typen von Wickeldrähten - Teil 0-9: Allgemeine Anforderungen - Flachdrähte aus Aluminium, lackisoliert

Spécifications pour types particuliers de fils de bobinage - Partie 0-9: Exigences générales - Fil de section rectangulaire émaillé en aluminium

L'IEC 60317-0-9:2015 spécifie les exigences générales des fils de bobinage de section rectangulaire émaillés en aluminium. La plage de dimensions nominales du conducteur est donnée dans la feuille de spécification correspondante. Lorsqu'il est fait référence à un fil de bobinage selon une norme de la série IEC 60317 mentionnée à l'Article 2, les informations suivantes sont données dans la description: - la référence à la spécification IEC; - les dimensions nominales du conducteur en millimètres (largeur épaisseur); - le grade. EXEMPLE - IEC 60317-16 - 4,00 x 1,00 Grade 1 Mots clés: fils de bobinage de section rectangulaire émaillés en aluminium, des fils isolés utilisés dans les enroulements des appareils électriques

Specifikacije za posebne vrste navijalnih žic - 0-9. del: Splošne zahteve - Emajlirana pravokotna aluminijeva žica

Ta del standarda IEC 60317 opredeljuje splošne zahteve za emajlirane pravokotne aluminijeve žice.
Obseg nazivnih dimenzij kondenzatorja je podan v ustrezni razpredelnici. Če je v klavzuli 2 naveden sklic na navijalno žico v skladu s standardom iz serije IEC 60317, so v opisu podane naslednje informacije:
– sklic na specifikacijo IEC;
– nazivne mere prevodnika v milimetrih (širina × debelina);
– tip.

General Information

• Status: Published
• Publication Date: 03-Dec-2015
• Withdrawal Date: 08-Jun-2018
• ICS: 29.060.10 - Wires
• Technical Committee: CLC/TC 55 - Winding wires
• Drafting Committee: IEC/TC 55 - IEC_TC_55
• Current Stage: 6060 - Document made available - Publishing
• Start Date: 04-Dec-2015
• Completion Date: 04-Dec-2015
• Ref Project: SIST EN 60317-0-9:2016 - Specifications for particular types of winding wires - Part 0-9: General requirements - Enamelled rectangular aluminium wire

Relations

• Amended By: EN 60317-0-9:2015/A1:2024 - Specifications for particular types of winding wires - Part 0-9: General requirements - Enamelled rectangular aluminium wire
• Effective Date: 14-Feb-2023

Overview

EN 60317-0-9:2015 (CLC) - Specifications for particular types of winding wires - Part 0-9: General requirements - Enamelled rectangular aluminium wire defines the general requirements for enamelled rectangular aluminium winding wires used as insulated wires for windings in electrical equipment. Adopted from IEC 60317-0-9:2015 and published by CENELEC/CLC, this standard sets out dimensional, electrical and performance criteria together with reference formats for identifying conductor size and grade (for example: IEC 60317-16 – 4,00 x 1,00 Grade 1).

Key Topics

The standard covers the principal technical requirements and test-related topics relevant to enamelled rectangular aluminium winding wires:

• Conductor dimensions and tolerances - nominal width × thickness and allowable variation; overall dimensions including insulation increases and corner radii.
• Mechanical properties - elongation, springiness, flexibility, and adherence (e.g., mandrel winding and adherence tests).
• Electrical properties - electrical resistance, breakdown voltage, dielectric dissipation factor, and continuity of insulation.
• Thermal and ageing performance - temperature index determination (referencing IEC 60172) and heat shock.
• Durability and resistance - cut-through, abrasion resistance, solvent resistance, resistance to refrigerants and transformer oil, solderability, and heat/solvent bonding.
• Quality tests and packaging - pin-hole tests, loss of mass, and packaging rules to ensure supply integrity.
• Identification format - how to reference a winding wire by IEC specification, conductor dimensions (mm), and grade.

Applications

This standard is intended for anyone specifying, producing, testing or procuring enamelled rectangular aluminium winding wires used in:

• Transformers, motors, generators, inductors and other electromagnetic windings
• Electrical equipment manufacturers seeking consistent insulated wires for coil fabrication
• Test laboratories performing acceptance and type tests on winding wire samples
• Procurement and quality teams ensuring supplier conformance to recognized international requirements

Who Uses It

• Wire and insulation manufacturers
• Motor and transformer designers and OEMs
• Compliance and testing laboratories
• Standards and regulatory bodies

Related Standards

EN 60317-0-9 is part of the IEC 60317 series (specifications for winding wires) and works in conjunction with:

• IEC 60851 series - Winding wires: Test methods
• IEC 60172 - Temperature index test procedure for enamelled winding wires
• IEC 60264 series - Packaging of winding wires

EN 60317-0-9:2015 provides a practical, standardized baseline for specifying and testing enamelled rectangular aluminium winding wires, helping to ensure performance, interchangeability and safety in electrical winding applications.

Standards Content (Sample)

SLOVENSKI STANDARD
01-marec-2016
Specifikacije za posebne vrste navijalnih žic - 0-9. del: Splošne zahteve -
Emajlirana pravokotna aluminijeva žica
Specifications for particular types of winding wires - Part 0-9: General requirements -
Enamelled rectangular aluminium wire
Ta slovenski standard je istoveten z: EN 60317-0-9:2015
ICS:
29.060.10 Žice Wires
77.150.10 Aluminijski izdelki Aluminium products
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD EN 60317-0-9

NORME EUROPÉENNE
EUROPÄISCHE NORM
December 2015
ICS 29.060.10
English Version
Specifications for particular types of winding wires - Part 0-9:
General requirements - Enamelled rectangular aluminium wire
(IEC 60317-0-9:2015)
Spécifications pour types particuliers de fils de bobinage - Technische Lieferbedingungen für bestimmte Typen von
Partie 0-9: Exigences générales - Fil de section Wickeldrähten - Teil 0-9: Allgemeine Anforderungen -
rectangulaire émaillé en aluminium Flachdrähte aus Aluminium, lackisoliert
(IEC 60317-0-9:2015) (IEC 60317-0-9:2015)
This European Standard was approved by CENELEC on 2015-06-09. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.

European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2015 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN 60317-0-9:2015 E
European foreword
The text of document 55/1519/FDIS, future edition 1 of IEC 60317-0-9, prepared by IEC/TC 55
"Winding wires" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
The following dates are fixed:
(dop) 2016-06-04
• latest date by which the document has
to be implemented at national level by
publication of an identical national
standard or by endorsement
(dow) 2018-06-09
• latest date by which the national
standards conflicting with the
document have to be withdrawn
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such
patent rights.
Endorsement notice
The text of the International Standard IEC 60317-0-9:2015 was approved by CENELEC as a
European Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards
indicated:
IEC 60264 series NOTE  Harmonized in EN 60264 series.
IEC 60317 series NOTE  Harmonized in EN 60317 series.
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.

NOTE 1 When an International Publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available here:
www.cenelec.eu.
Publication Year Title EN/HD Year
IEC 60172 2015 Test procedure for the determination of the EN 60172 2015
temperature index of enamelled and tape
wrapped winding wires
IEC 60317-0-1 -  Specifications for particular types of EN 60317-0-1 -
winding wires -- Part 0-1: General
requirements - Enamelled round copper
wire
IEC 60851 series Winding wires - Test methods EN 60851 series
ISO 3 -  Preferred numbers; Series of preferred - -
numbers
IEC 60317-0-9 ®
Edition 1.0 2015-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Specifications for particular types of winding wires –

Part 0-9: General requirements – Enamelled rectangular aluminium wire

Spécifications pour types particuliers de fils de bobinage –

Partie 0-9: Exigences générales – Fil de section rectangulaire émaillé en

aluminium
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.060.10 ISBN 978-2-8322-2667-4

– 2 – IEC 60317-0-9:2015 © IEC 2015
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms, definitions, general notes and appearance . 7
3.1 Terms and definitions . 7
3.2 General notes . 7
3.2.1 Methods of test . 7
3.2.2 Winding wire . 8
3.3 Appearance . 8
4 Dimensions. 8
4.1 Conductor dimensions . 8
4.2 Tolerance on conductor dimensions . 9
4.3 Rounding of corners . 9
4.4 Increase in dimensions due to the insulation . 11
4.5 Overall dimensions . 11
4.5.1 Nominal overall dimensions . 11
4.5.2 Minimum overall dimensions . 11
4.5.3 Maximum overall dimensions . 11
5 Electrical resistance . 12
6 Elongation . 12
7 Springiness . 12
8 Flexibility and adherence . 12
8.1 Mandrel winding test . 12
8.2 Adherence test . 12
9 Heat shock . 12
10 Cut-through . 12
11 Resistance to abrasion . 13
12 Resistance to solvents . 13
13 Breakdown voltage . 13
14 Continuity of insulation . 13
15 Temperature index . 13
16 Resistance to refrigerants . 13
17 Solderability . 14
18 Heat or solvent bonding . 14
19 Dielectric dissipation factor . 14
20 Resistance to transformer oil . 14
21 Loss of mass . 14
23 Pin hole test . 14
30 Packaging . 14
Annex A (informative) Nominal cross-sectional areas for preferred and intermediate
sizes . 15
Annex B (informative) Special tolerances . 24

IEC 60317-0-9:2015 © IEC 2015 – 3 –
Bibliography . 25

Table 1– Conductor tolerances . 9
Table 2 – Nominal cross-sectional areas of preferred sizes . 10
Table 3 – Corner radii . 11
Table 4 – Increases in dimensions . 11
Table 5 – Mandrel winding . 12
Table 6 – Breakdown voltage . 13
Table A.1 – Nominal cross-sectional areas (1 of 9) . 15
Table B.1 – Overall dimensional tolerances for grade 2 . 24

– 4 – IEC 60317-0-9:2015 © IEC 2015
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SPECIFICATIONS FOR PARTICULAR TYPES OF WINDING WIRES –

Part 0-9: General requirements – Enamelled rectangular aluminium wire

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60317-0-9 has been prepared by IEC technical committee 55:
Winding wires.
The text of this standard is based on the following documents:
FDIS Report on voting
55/1519/FDIS 55/1525/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The numbering of clauses in this standard is not continuous from Clauses 21 through 30 in
order to reserve space for possible future wire requirements prior to those for wire packaging.

IEC 60317-0-9:2015 © IEC 2015 – 5 –
A list of all parts in the IEC 60317 series, published under the general title Specifications for
particular types of winding wires, can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – IEC 60317-0-9:2015 © IEC 2015
INTRODUCTION
This part of IEC 60317 is one of a series which deals with insulated wires used for windings in
electrical equipment. The series has three groups describing:
1) Winding wires – Test methods (IEC 60851 series);
2) Specifications for particular types of winding wires (IEC 60317 series);
3) Packaging of winding wires (IEC 60264 series).

IEC 60317-0-9:2015 © IEC 2015 – 7 –
SPECIFICATIONS FOR PARTICULAR TYPES OF WINDING WIRES –

Part 0-9: General requirements – Enamelled rectangular aluminium wire

1 Scope
This part of IEC 60317 specifies the general requirements of enamelled rectangular
aluminium winding wires.
The range of nominal conductor dimensions is given in the relevant specification sheet.
When reference is made to a winding wire according to a standard of the IEC 60317 series
mentioned under Clause 2, the following information is given in the description:
– reference to IEC specification;
– nominal conductor dimensions in millimetres (width × thickness);
– grade.
EXAMPLE IEC 60317-16 – 4,00 x 1,00 Grade 1
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60172 , Test procedure for the determination of the temperature index of enamelled and
tape wrapped winding wires
IEC 60317-0-1, Specifications for particular types of winding wires – Part 0-1: General
requirements – Enamelled round copper wire
IEC 60851 (all parts), Winding wires – Test methods
ISO 3, Preferred numbers – Series of preferred numbers
3 Terms, definitions, general notes and appearance
3.1 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 60317-0-1 apply.
3.2 General notes
3.2.1 Methods of test
All methods of test to be used for this standard are given in IEC 60851.
___________
Fourth edition to be published.

– 8 – IEC 60317-0-9:2015 © IEC 2015
The clause numbers used in this standard are identical to the corresponding test numbers in
the IEC 60851 series of standards.
In case of inconsistencies between the publication on methods of test and this standard,
IEC 60317-0-9 shall prevail.
Where no specific range of nominal conductor dimensions is given for a test, the test applies
to all nominal conductor dimensions covered by the specification sheet.
Unless otherwise specified, all tests shall be carried out at a temperature from 15 °C to 35 °C
and a relative humidity from 45 % to 75 %. Before measurements are made, the specimens
shall be preconditioned under these atmospheric conditions for a time sufficient to allow the
specimens to reach stability.
The wire to be tested shall be removed from the packaging in such a way that the wire will not
be subjected to tension or unnecessary bends. Before each test, sufficient wire should be
discarded to ensure that any damaged wire is not included in the test specimens.
3.2.2 Winding wire
When reference is made to a winding wire according to a standard of the IEC 60317 series
mentioned under Clause 2, the following information is given in the description:
– reference to IEC specification;
– nominal conductor dimensions in millimetres (width × thickness);
– grade.
EXAMPLE IEC 60317-18 – 4,00 × 1,00 Grade 1
3.3 Appearance
The film coating shall be smooth and continuous, free from streaks, blisters and foreign
material when examined with normal vision, as wound on the original spool or reel.
4 Dimensions
4.1 Conductor dimensions
The dimensions for widths and thickness of conductors of winding wires with rectangular
cross-section recommended in this standard are taken from the R 20 and R 40 series
according to ISO 3.
Preferred sizes are combinations of width and thickness both according to the R 20 series.
Intermediate sizes are combinations of width or thickness according to the R 20 series with
the other dimension according to the R 40 series.
This standard covers:
– widths from 2,00 mm up to and including 16,00 mm;
– thicknesses from 0,80 mm up to and including 5,60 mm.
For thicknesses over 5,600 mm up to and including 10 mm and for widths over 16 mm up
to and including 25 mm where, for technical reasons, additional sizes may be needed, the
R 40 series shall be used. The ratio width/thickness shall be within the specified limits and
combinations of R 40 by R 40 are not allowed in the case of additional sizes.

IEC 60317-0-9:2015 © IEC 2015 – 9 –
The ratio width/thickness shall be greater than or equal to 1,4:1 and shall not exceed 8:1.
The actual values of dimensions are given in Table 2.
The nominal cross-sectional areas for preferred sizes are given in Table 2, and the nominal
cross-sectional areas for intermediate sizes are given in Table A.1.
4.2 Tolerance on conductor dimensions
The conductor dimensions shall not differ from the nominal values by more than the tolerance
given in Table 1.
Table 1– Conductor tolerances
Nominal width or thickness of the conductor Tolerance
mm
± mm
Over Up to and including
– 3,15 0,030
3,15 6,30 0,050
6,30 12,50 0,070
12,50 16,00 0,100
4.3 Rounding of corners
The arc shall merge smoothly into the flat surfaces of the conductor and the strip shall be free
from sharp, rough and projecting edges. The conductor shall have radiused corners complying
with Table 3. The specified radii shall be maintained within ±25 %.

– 10 – IEC 60317-0-9:2015 © IEC 2015
Table 2 – Nominal cross-sectional areas of preferred sizes
Thickness
mm 0,80 0,90 1,00 1,12 1,25 1,40 1,60 1,80 2,00 2,24 2,50 2,80 3,15 3,55 4,00 4,50 5,
...