EN 61210:2010
(Main)Connecting devices - Flat quick-connect terminations for electrical copper conductors - Safety requirements
Connecting devices - Flat quick-connect terminations for electrical copper conductors - Safety requirements
IEC 61210:2010 applies to non-insulated flat quick-connect terminations consisting of a male tab of size 2,8 mm, 4,8 mm, 6,3 mm or 9,5 mm with hole or dimple detents and a mating female connector for use as either an incorporated or an integrated part of an equipment or of a component, or as a separate entity. This standard establishes uniform requirements for the dimensions, performance characteristics and test program. The connected electrical copper conductors shall be flexible or rigid stranded, having a cross-sectional area up to and including 6 mm2 or rigid solid having a cross-sectional area up to and including 2,5 mm2. This standard shall not be used for connecting aluminum conductors. The rated voltage shall not exceed 1 000 V a.c. with a frequency up to and including 1 000 Hz, and 1 500 V d.c., and having the temperature limits applicable to materials used within this standard. This second edition cancels and replaces the first edition published in 1993 and constitutes a merge between the first edition of IEC 61210 published by SC23F and IEC 60760 published in 1989 by SC48B. This second edition does not introduce major technical modifications.
Verbindungsmaterial - Flachsteckverbindungen für elektrische Kupferleiter - Sicherheitsanforderungen
Dispositifs de connexion - Bornes plates à connexion rapide pour conducteurs électriques en cuivre - Exigences de sécurité
La CEI 61210:2010 s'applique aux bornes plates à connexion rapide non isolées composées d'une languette des séries 2,8 mm, 4,8 mm, 6,3 mm ou 9,5 mm avec un trou ou des empreintes et un clip conjugués pour utilisation soit comme partie incorporée ou intégrée d'un équipement ou d'un composant, soit comme entité séparée. La présente norme établit des exigences uniformes en ce qui concerne les dimensions, les caractéristiques de performance et le programme d'essai. Les conducteurs électriques en cuivre raccordés doivent être câblés souples ou rigides, de section jusqu'à 6 mm2 inclus, ou massifs de section jusqu'à 2,5 mm2 inclus. La présente norme ne doit pas être utilisée pour le raccordement de conducteurs en aluminium. La tension assignée ne doit pas dépasser 1 000 V en courant alternatif avec une fréquence jusqu'à 1 000 Hz inclus, et 1 500 V en courant continu, et pour des températures limites applicables aux matériaux utilisés dans la présente norme. Cette deuxième édition annule et remplace la première édition parue en 1993, et constitue une fusion entre la première édition de la CEI 61210 publiée par le SC23F et la CEI 60760 publiée en 1989 par le SC48B. Cette deuxième édition n'introduit pas de modifications techniques majeures.
Povezovalne naprave - Ploščati končniki za hitro spajanje električnih bakrenih vodnikov - Varnostne zahteve (IEC 61210:2010, spremenjen)
Ta mednarodni standard velja za neizolirane ploščate končnike za hitro spajanje, ki vsebujejo moški vložek velikosti 2,8 mm 4,8 mm, 6,3 mm ali 9,5 mm z luknjo ali jamico ali kaveljčki ter ženski konektor za uporabo bodisi kot vključen bodisi kot vgrajen del opreme ali komponente ali pa kot ločena enota. Ta standard vzpostavlja enotne zahteve za dimenzije, značilnosti delovanja in preskusni program. Spajani električni bakreni vodniki morajo biti mehko ali trdo sukani in imeti presečno površino do in vključno 6 mm2 ali trdi in strjeni in imeti presečno površino do in vključno 2,5 mm2. Ta standard se ne sme uporabiti za spajanje aluminijevih vodnikov. Ocenjena napetost ne sme presegati 1000 V izmeničnega toka s frekvenco do in vključno 1000 Hz in 1500 V enosmernega toka ter mora imeti meje temperature, ki veljajo za materiale v okviru tega standarda. OPOMBA 1: Ta standard se lahko, kjer je to primerno, uporabi tudi za vodnike, ki so narejeni iz drugih materialov.
OPOMBA 2: Zaradi varnosti se priporoča, da ploščati končniki za hitro spajanje, ki so zunaj področja uporabe tega standarda, niso medsebojno zamenljivi s ploščatimi končniki za hitro spajanje iz tega standarda.
OPOMBA 3: Ta standard ne velja za ženske konektorje s pozitivnimi zapiralnimi sredstvi. OPOMBA 4: Ploščati končniki za hitro spajanje, zajeti s tem standardom, niso namenjeni odklopu s potegom kabla. OPOMBA 5: Dodatek D nudi dodatne informacije o enotah, ki niso mednarodne.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-januar-2011
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SIST EN 61210:1999
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Connecting devices - Flat quick-connect terminations for electrical copper conductors -
Safety requirements (IEC 61210:2010, modified)
Dispositifs de connexion - Bornes plates à connexion rapide pour conducteurs
électriques en cuivre - Exigences de sécurité (IEC 61210:2010, modifiziert)
Dispositifs de connexion - Bornes plates à connexion rapide pour conducteurs
électriques en cuivre - Exigences de sécurité (IEC 61210:2010, modifiée)
Ta slovenski standard je istoveten z: EN 61210:2010
ICS:
29.120.20 Spojni elementi Connecting devices
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD
EN 61210
NORME EUROPÉENNE
November 2010
EUROPÄISCHE NORM
ICS 29.120.20 Supersedes EN 61210:1995
English version
Connecting devices -
Flat quick-connect terminations for electrical copper conductors -
Safety requirements
(IEC 61210:2010, modified)
Dispositifs de connexion - Verbindungsmaterial -
Bornes plates à connexion rapide pour Flachsteckverbindungen für elektrische
conducteurs électriques en cuivre - Kupferleiter -
Exigences de sécurité Sicherheitsanforderungen
(CEI 61210:2010, modifiée) (IEC 61210:2010, modifiziert)
This European Standard was approved by CENELEC on 2010-11-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden, Switzerland and the United Kingdom.
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
Management Centre: Avenue Marnix 17, B - 1000 Brussels
© 2010 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 61210:2010 E
Foreword
The text of document 23F/200/FDIS, future edition 2 of IEC 61210, prepared by SC 23F, Connecting
devices, of IEC TC 23, Electrical accessories, was submitted to the IEC-CENELEC parallel vote.
A draft amendment was prepared by the Technical Committee CENELEC SR 23F, Connecting devices
and was submitted to formal vote.
The combined texts were approved by CENELEC as EN 61210 on 2010-11-01.
This European Standard supersedes EN 61210:1995.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent
rights.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2011-11-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2013-11-01
This European Standard has been prepared under a mandate given to CENELEC by the European
Commission and the European Free Trade Association.
Annex ZA has been added by CENELEC.
__________
- 3 - EN 61210:2010
Endorsement notice
The text of the International Standard IEC 61210:2010 was approved by CENELEC as a European
Standard with agreed common modifications as given below.
COMMON MODIFICATIONS
Delete Annex D.
Modify Annex E as follows:
Table E1: delete the last column containing the dimensions in "inches".
__________
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year
1)
IEC 60068-1 1988 Environmental testing - EN 60068-1 1994
Part 1: General and guidance
IEC 60352-2 2006 Solderless connections - EN 60352-2 2006
Part 2: Crimped connections - General
requirements, test methods and practical
guidance
ISO 1456 2009 Metallic and other inorganic coatings - EN ISO 1456 2009
Electrodeposited coatings of nickel, nickel
plus chromium, copper plus nickel and of
copper plus nickel plus chromium
ISO 2081 2008 Metallic and other inorganic coatings - EN ISO 2081 2008
Electroplated coatings of zinc with
supplementary treatments on iron or steel
ISO 2093 1986 Electroplated coatings of tin - Specification - -
and test methods
1)
EN 60068-1 includes A1 to IEC 60068-1 + corr. October 1988.
IEC 61210 ®
Edition 2.0 2010-08
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Connecting devices – Flat quick-connect terminations for electrical copper
conductors – Safety requirements
Dispositifs de connexion – Bornes plates à connexion rapide pour conducteurs
électriques en cuivre – Exigences de sécurité
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
W
CODE PRIX
ICS 29.120.20 ISBN 978-2-88912-173-1
– 2 – 61210 © IEC:2010
CONTENTS
FOREWORD.4
1 Scope.6
2 Normative references .6
3 Terms and definitions .7
4 Main characteristics.7
5 Marking and information .8
6 Constructional requirements .8
7 General notes for tests .10
8 Type tests .11
8.1 Insertion and withdrawal force .11
8.2 Mechanical overload force (for integral tabs or female connectors).11
8.3 Temperature rise.11
8.4 Current loading cyclic.12
8.5 Elevated temperature test .12
8.6 Tensile strength test for crimped connections.13
Annex A (informative) Maximum permissible temperature (maximum service
temperature) .23
Annex B (informative) Force gauge for testing flat quick-connect female connectors.24
Annex C (informative) Female test connectors for testing with integral tabs .29
Annex D (informative) Tables showing approximate relationships between mm and
inches or cross-sectional areas in mm and AWG sizes as used in North America
allowing to use this standard.32
Annex E (informative) Information relating to cross section of conductors and
dimensions of male tabs .36
Figure 1 – Dimensions of male tabs .18
Figure 2 – Dimensions of round dimple detents (see Figure 1).19
Figure 3 – Dimensions of rectangular dimple detents (see Figure 1) .19
Figure 4 – Dimensions of hole detents (see Figure 1) .20
Figure 5 – Dimensions of female connectors.20
Figure 6 – Double-ended tab.21
Figure 7 – Location of thermocouples .21
Figure 8 – Connections for electrical tests .22
Figure B.1 – Force gauge fixture.24
Figure B.2 – Fixture adjustment .25
Figure B.3 – Fixture test tab centering .26
Figure B.4 – In-line and lateral female connectors .27
Figure B.5 – Fixtureing alignment .28
Figure C.1 – Dimensions of female connectors .29
Figure C.2 – Dimensions of female connectors, alternative design.30
Table 1 – Dimensions of male tabs in millimetres.14
Table 2 – Dimensions of female connectors.15
61210 © IEC:2010 – 3 –
Table 3 – Test sequences and sets of samples .15
Table 4 – Tolerances of test tab thickness .15
Table 5 – Insertion and withdrawal forces .16
Table 6 – Retention force.16
Table 7 – Test current for temperature rise .16
Table 8 – Test current for current loading, cyclic.16
Table 9 – Pull force for testing the crimped connection .17
Table A.1 – Maximum permissible temperature (maximum service temperature).23
Table C.1 – Dimensions of female connectors in millimetres (see Figure C.1).29
Table C.2 – Dimensions of female connectors in inches (see Figure C.1) .30
Table C.3 – Dimensions of alternative design female connectors in millimetres (see
Figure C.2) .30
Table C.4 – Dimensions of alternative design female connectors in inches (see Figure
C.2) .31
Table D.1 – Relationship between mm and inches or mm and AWG within the scope.32
Table D.2 Relationship between mm and inches in Subclause 4.1 .32
Table D.3 – Approximate relationship between cross-sectional area in mm and AWG
sizes in Subclause 4.2 .32
Table D.4 – Dimensions of male tabs in inches applicable in Subclauses 6.3 and 8.1
(equivalent with Table 1).33
Table D.5 – Dimensions of female connectors applicable in Subclause 6.4 (equivalent
with Table 2).34
Table D.6 – Tolerances of test tab thickness applicable in Subclause 8.1 (equivalent
with Table 4).34
Table D.7 – Insertion and withdrawal forces applicable in Subclause 8.1 (equivalent
with Table 5).34
Table D.8 – R
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