oSIST prEN 60095-2:2004

Lead-acid starter batteries (12 V) -- Part 2: Dimensions of batteries and dimensions and marking of terminals

IEC 60095-2:2009 is applicable to lead-acid batteries used for starting, lighting and ignition of passenger cars and light vehicles with a nominal voltage of 12 V. All batteries in accordance with this standard can be fastened to the vehicle either by means of the ledges around the container or by means of a hold-down device engaging with the lid. This standard covers battery sizes of the geographical regions Europe, East Asia and North America.

Svinčeno-kislinske zagonske baterije (12 V) - 2. del: Mere baterij ter mere in označevanje priključkov

General Information

• Status: Not Published
• Withdrawal Date: 05-Jun-2008
• ICS: 29.220.20 - Acid secondary cells and batteries
• Technical Committee: ISCB - Secondary cells and batteries
• Current Stage: 98 - Abandoned project (Adopted Project)
• Start Date: 20-Aug-2010
• Due Date: 25-Aug-2010
• Completion Date: 20-Aug-2010
• Ref Project: prEN 60095-2 - Lead-acid starter batteries (12 V) - Part 2: Dimensions of batteries and dimensions and marking of terminals

Relations

• Replaced By: SIST EN 50342-2:2008 - Lead-acid starter batteries -- Part 2: Dimensions of batteries and marking of terminals
• Effective Date: 01-Feb-2008

Standards Content (Sample)

SLOVENSKI STANDARD
OSIST prEN 60095-2:2004
6YLQþHQRNLVOLQVNH]DJRQVNHEDWHULMH9GHO0HUHEDWHULMWHUPHUHLQ
R]QDþHYDQMHSULNOMXþNRY
Lead-acid starter batteries (12 V) - Part 2: Dimensions of batteries and dimensions and
marking of terminals
Blei-Starterbatterien - Teil 2: Maße von Batterien sowie Maße und Kennzeichnung von
Anschlüssen
Batteries d'accumulateurs de démarrage au plomb - Partie 2: Dimensions des batteries
et dimensions et marquage des bornes
Ta slovenski standard je istoveten z: prEN 60095-2
ICS:
29.220.20 .LVOLQVNLVHNXQGDUQLþOHQLLQ Acid secondary cells and
EDWHULMH batteries
OSIST prEN 60095-2:2004 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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21/610/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJET DE COMITÉ POUR VOTE (CDV)

Project number IEC 60095-2 Ed.4
Numéro de projet
IEC/TC or SC: Date of circulation Closing date for voting (Voting
21
Date de diffusion mandatory for P-members)
CEI/CE ou SC:

Date de clôture du vote (Vote
2004-06-11
obligatoire pour les membres (P))
2004-11-12
Titre du CE/SC: Accumulateurs TC/SC Title: Secondary cells and batteries
Secretary: Y.Boudou
Secrétaire:
Also of interest to the following committees Supersedes document
Intéresse également les comités suivants Remplace le document
   21/537/CD and 21/545/CC
Functions concerned
Fonctions concernées
Safety EMC Environment Quality assurance
Sécurité
CEM Environnement Assurance qualité
CE DOCUMENT EST TOUJOURS À L'ÉTUDE ET SUSCEPTIBLE DE THIS DOCUMENT IS STILL UNDER STUDY AND SUBJECT TO CHANGE. IT
MODIFICATION. IL NE PEUT SERVIR DE RÉFÉRENCE. SHOULD NOT BE USED FOR REFERENCE PURPOSES.
LES RÉCIPIENDAIRES DU PRÉSENT DOCUMENT SONT INVITÉS À RECIPIENTS OF THIS DOCUMENT ARE INVITED TO SUBMIT, WITH THEIR
PRÉSENTER, AVEC LEURS OBSERVATIONS, LA NOTIFICATION DES COMMENTS, NOTIFICATION OF ANY RELEVANT PATENT RIGHTS OF
DROITS DE PROPRIÉTÉ DONT ILS AURAIENT ÉVENTUELLEMENT WHICH THEY ARE AWARE AND TO PROVIDE SUPPORTING
CONNAISSANCE ET À FOURNIR UNE DOCUMENTATION EXPLICATIVE. DOCUMENTATION.



Titre : CEI 60095-2: Batteries d'accumulateurs de Title : IEC 60095-2 : Lead-acid starter batteries
démarrage au plomb (12 V) - Partie 2: (12 V) - Part 2: Dimensions of batteries and
Dimensions des batteries et dimensions et dimensions and marking of terminals
marquage des bornes




Note d'introduction Introductory note
Ce CDV a été préparé par le GT2 du TC21. This CDV has been prepared by WG2 of TC21.
La version française sera circulée avec le FDIS. The French version will be circulated with the
FDIS.


ATTENTION ATTENTION

CDV soumis en parallèle au vote (CEI) Parallel IEC CDV/CENELEC Enquiry
et à l’enquête (CENELEC)


Copyright © 2004 International Electrotechnical Commission, IEC. All rights reserved. It is
permitted to download this electronic file, to make a copy and to print out the content for the sole
purpose of preparing National Committee positions. You may not copy or "mirror" the file or
printed version of the document, or any part of it, for any other purpose without permission in
writing from IEC.
FORM CDV (IEC)

2002-08-09

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60095-2  IEC:2004 – 2 –


CONTENT
1 SCOPE . 7
2 DEFINITIONS . 7
3 NORMATIVE REFERENCE. 7
4 GENERAL. 7
4.1 Marking .7
4.1.1 Safety labelling .7
4.1.2 Marking of the polarity of terminals .7
4.2 Recycling .8
4.2.1 Recycling of lead .8
4.2.2 Recycling of plastic material .8
4.3 Dimensions and design.8
5 RECOMMENDED TYPES USED IN EUROPE. 9
5.1 Recommended Types LN and LBN .9
5.2 Main dimensions of batteries .9
5.3 Handles.9
5.3.1 General .9
5.3.2 Handles if any.10
5.4 Standard fastening on the bottom.10
5.4.1 Design of ledges.10
5.4.2 Notches .10
5.4.3 Arrangement and dimensions of ledges and notches .10
5.4.4 General concerning permissible alternative fastening .10
5.4.5 Fastening by ledges at the short side.10
5.5 Fastening by upper part of the battery.10
5.6 Location of terminals .10
5.7 Dimensions of battery terminals (P).11
5.7.1 Dimensions of the positive terminal.11
5.7.2 Dimensions of the negative terminal .11
5.8 Marking of polarity and dimensions of corresponding symbols.11
5.8.1 Marking of the polarity of terminals .11
5.9 Special features of lid .11
5.9.1 Semi bloc lid .11
5.9.2 Spray-water-proof .11
5.9.3 Central degassing.11
5.9.4 Recessed holes .11
5.9.5 Reversible plugs .11
5.9.6 Information .11
5.9.7 Welded Lid .12

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60095-2  IEC:2004 – 3 –
5.10 Handling of starter batteries by robot-equipment .12
5.10.1 Position and dimensions of robot-ledges.12
Table 2:.16
Table 3:.16
6 RECOMMENDED TYPES USED IN NORTH AMERICA (AM). 22
6.1 Terminals and terminal configuration .22
6.1.1 Terminals.22
6.1.2 Terminal Configuration.22
6.2 Main dimensions of the batteries AM .22
7 RECOMMENDED TYPES USED IN EAST ASIA. 26
7.1 Terminals and terminal configuration .26
7.2 Main dimensions of the batteries AS .26
A.1 BATTERY SERIES. 29
A.1.1 Wide series .29
A.1.2 Narrow series.29
A.2 HANDLES, IF ANY. 29
A.3 STANDARD FASTENING . 30
A.3.1 Ledges on long sides.30
A.3.2 Notches .30
A.4 MAIN DIMENSIONS OF BATTERIES . 30
A.4.1 Main dimensions of series L, LB, E and EB .30
A.5 DIMENSIONS AND ARRANGEMENT OF LEDGES AND NOTCHES . 30
A.6 SUPPLEMENTARY DIMENSIONS OF BATTERIES WITH PERMISSIBLE
ALTERNATIVE FASTENING . 30
A.6.1 General concerning permissible alternative fastening .30
A.6.2 Fastening by ledges at the short side .31
A.6.3 Fastening by upper part of the battery.31
A.6.3.1 Arrangement of the upper part of case.31
A.6.3.2 Supplementary dimension of batteries with fastening by upper part of the case .31
A.7 TERMINALS . 31
A.7.1 Location of terminals .31

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60095-2  IEC:2004 – 4 –
A.7.2 Dimensions of terminals (P).31
A.7.3 Dimensions of the positive terminal.31
A.7.4 Dimensions of the negative terminal .31
A.8 MARKING OF POLARITY OF BATTERIES AND DIMENSIONS OF
CORRESPONDING SYMBOLS . 31
A.8.1 Marking of the polarity of terminals .31
A.9 HANDLING OF STARTER BATTERIES BY ROBOT-EQUIPMENT . 31
A.9.1 General.31
A.9.2 Position and dimensions of robot-ledges .32
Figure A4: Dimensions of positive and negative terminal ‘P’ .37
Figure A4: Dimensions of positive and negative terminal ‘P’ .38

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60095-2  IEC:2004 – 5 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
Lead-acid starter batteries (12 V)
Part 2: Dimensions of batteries and dimensions and marking of terminals

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all
national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-
operation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition
to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly
Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is
entrusted to technical committees; any IEC National Committee interested in the subject dealt with may participate in
this preparatory work. International, governmental and non-governmental organizations liaising with the IEC also
participate in this preparation. IEC collaborates closely with the International Organization for Standardization (ISO) in
accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all interested
IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees
in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is
accurate, IEC cannot be held responsible for the way in which they are used or for any misinterpretation by any end
user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently
to the maximum extent possible in their national and regional publications. Any divergence between any IEC
Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any equipment
declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and members
of its technical committees and IEC National Committees for any personal injury, property damage or other damage of
any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the
publication, use of, or reliance upon, this IEC Publication or any other IEC Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights.
IEC shall not be held responsible for identifying any or all such patent rights.International Standard IEC 60095-2 has been
prepared by WG2, of IEC technical committee 21: Secondary cells and batteries
International Standard IEC 60095-2 has been prepared by WG2 of IEC technical committee 21:
Secondary cells and batteries.
This standard cancels and replaces IEC 60095-2 Ed.3 published in 1984.
The text of this standard is based on the following documents:
FDIS Report on voting
XX/XX/FDIS XX/XX/RVD

Full information on the voting for the approval of this standard can be found in the report on voting
indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

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60095-2  IEC:2004 – 6 –
The committee has decided that the contents of this publication will remain unchanged until 2010.
At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.

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60095-2  IEC:2004 – 7 –

Lead-acid starter batteries (12 V)
Part 2: Dimensions of batteries and dimensions and marking of terminals

1 Scope
This Standard is applicable to lead-acid batteries used for starting, lighting and ignition of
passenger automobiles and light commercial vehicles with a nominal voltage of 12 V.
All batteries in accordance with this Standard can be fastened to the vehicle either by means of the
ledges around the case or by means of a hold-down device engaging with the lid.
This Standard covers battery sizes of the geographical regions EUROPE, EAST ASIA and NORTH
AMERICA.
2 Definitions
None
3 Normative reference
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
IEC 60095-1: LEAD-ACID STARTER BATTERIES - Part 1: General requirements and methods of
test
IEC 60417: Graphical Symbols for Use on Equipment
IEC 61429: Marking of secondary cells and batteries with the international recycling symbol ISO
7000-1135
4 General
The following specifications are common to all batteries, not only for the batteries of this standard:
4.1 Marking
4.1.1 Safety labelling
The batteries must be marked in accordance with IEC 60095 Part 1.
4.1.2 Marking of the polarity of terminals
The batteries must be marked with signs for both polarities which have to be placed near the
terminals.
4.1.2.1 Marking of positive terminals
This marking shall take the form of the symbol ‘+’ either on the upper surface of the positive
terminal or on the lid adjacent to the positive terminal.

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60095-2  IEC:2004 – 8 –
4.1.2.2 Marking of negative terminals
This marking shall take the form of the symbol ‘–‘ either on the upper surface of the negative
terminal or on the lid adjacent to the negative terminal.
4.1.2.3 Design and dimensions of marking of terminals
The symbols used for marking the terminals shall be in accordance with the IEC Publication 417
symbol 5005 a for the positive and symbol 5006 a for the negative polarity.

Figures 1: Marking of polarity
Permissible are 0,3 – 0,5 mm intended or recessed.
4.2 Recycling
4.2.1 Recycling of lead
The batteries must be marked with the recycling symbol in accordance with IEC 61429.
4.2.2 Recycling of plastic material
The Marking of plastic moulded parts has to be fixed in the tooling of the battery housing on the lid
or on the case e.g. on bottom or on one short wall side near the ledge.
The marking > PP < or > PP/PE < in accordance with ISO 1043 is minimum.
As supplementation is permissible:
™ the recycling symbol (ISO 7000-1135)
™ the material code 7 or 07 and
™ the addition of "other".   Figure 2: Marking of polypropylene
The marking shall be achieved by moulding in relief. The recommended thickness is 0,2 – 0,4 mm.
The height of the marking characters shall be between 5 and 7 mm.
4.3 Dimensions and design
All dimensions are in millimetres.
Details of the design which are not indicated have to be chosen appropriate. Illustrations, especially
of the handles are not obligatory for design.

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60095-2  IEC:2004 – 9 –

5 Recommended types used in Europe
The object of this clause is clearly to update the pervious edition of this standard and to introduce
an updated version of LS and LBS models. Those updated versions LN and LBN are so designed
that they may replace the earlier models LS and LBS. Therefore for new developments only the
recommended series LN and LBN shall be used.
This clause specify:
-the main dimensions of starter batteries of the two preferred series LN and LBN;
-the location of the positive and negative terminals with respect to the fastening system;
-the dimensions of tapered terminals of starter batteries;
-the main dimensions and design of the ‘Semi Lid’ (SL);
-the trottoir (M) for fastening on the upper part;
The preferred series LN replace LS and series LBN replace LBS of Annex A.

5.1 Recommended Types LN and LBN
Starter batteries in accordance with this part of the standard are marked with LN and LBN
(N = new). Both battery series have the same width (L = large) but different height:
 LN = standard height (H = 190 mm)
 LBN = low configuration (H = 175 mm)

Of the two series, the model LN (large, standard height, new) shall be considered as the most
preferred series.
5.2 Main dimensions of batteries
The main dimensions of the batteries are represented by symbols as indicated on the drawings.
These schematic drawings do not represent any design details of the top of the battery.
The dimensions corresponding to the symbols below shall be in accordance with Figure 3, Figure 4,
Figure 5, Table 2 and Table 3.
Symbols used: a = Overall length at the battery base with ledges
1
a = Length at the battery base without ledges
2
a = Length at battery lid
3
H = Overall height including lid, plugs and terminals

h = Height of the upper surface M, supporting the hold-down device

a = Distance of the inside notches;
4
a = Distance between terminal and the edges of the lid at the short
5
side. (Figure 3)
a = Distance of the robotic-grips-segments
6
(see Figure 11 and Table 4)
5.3 Handles
5.3.1 General
Batteries with a weight less than 20 kg may have handles. Batteries with a weight of more than
20 kg must have handles.

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60095-2  IEC:2004 – 10 –
5.3.2 Handles if any
If the batteries have handles, the handles must be integrated in the lid (see Figure 3).
5.4 Standard fastening on the bottom
All batteries in accordance with this clause shall have ledges for fastening over the length of all
sides as an integral part of the battery case and allowing the battery to be fixed by means of the
bottom of the case.
5.4.1 Design of ledges
The profile of the ledges must be in accordance with Figure 6. The ledges on the back side shall be
reduced (see Figure 3).
5.4.2 Notches
The hold-down clamps of the support shall match with the ledges and the notches to provide secure
fastening in either direction.
To allow a symmetrical rotation for fastening the opposite ledges contain a equal number of notches
and to secure correct positioning of the battery on the support the ledges shall have 5 notches on
the long sides and 3 notches on the short sides.
5.4.3 Arrangement and dimensions of ledges and notches
The shape and dimensions of ledges and notches shall be in accordance with Figure 3, Figure 4,
Figure 5 and Figure 6 (details "X", "Y" and "Z").
5.4.4 General concerning permissible alternative fastening
Starter batteries in accordance with this part of the standard may be fixed to the vehicles either:
- by a bottom hold-down devise at the long side,
- by a bottom hold-down devise at the short side or
- by means of a hold-down device engaging with the upper part of the battery (for example, a
metal frame), connected to the trottoir M (see sub-clause 5.5).
In either case, such batteries shall have on the long side a trottoir M.
5.4.5 Fastening by ledges at the short side
For fastening at the short sides only batteries of this standard series are recommended to be used
because of reduced tolerances in the length. The shape and dimensions of the ledges and notches
shall correspond to Figure 6.
Safety note: The hold-down clamps of support shall match with the ledges and notches to provide
secure fastening in both direction and height.
5.5 Fastening by upper part of the battery
Batteries for fastening by the upper part (trottoir M) shall be designed so that the cover provides
appropriate support for the hold-down device, for instance a metal frame.
5.6 Location of terminals
The position of positive and negative terminals with respect to the shortened ledge shall be in
accordance with Figure 3.

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60095-2  IEC:2004 – 11 –
5.7 Dimensions of battery terminals (P)
5.7.1 Dimensions of the positive terminal
The tapered positive terminal shall be in accordance with Figure 7a.
5.7.2 Dimensions of the negative terminal
The tapered negative terminal shall be in accordance with Figure 7b.
5.8 Marking of polarity and dimensions of corresponding symbols
5.8.1 Marking of the polarity of terminals
Batteries in accordance with this part of the standard shall be marked twice in the area of the
terminals as indicated (Figure A.1).
The symbol of the polarity shall be in accordance with Clause 4.1.2.
5.9 Special features of lid
The properties of the battery lid are:
5.9.1 Semi bloc lid
That means a block lid which includes the terminals and the plugs so that they are not higher than
the lid surface. The special of the Semi bloc lid is the trottoir ‘M’ (Figure 3).
5.9.2 Spray-water-proof
That means a flat surface and water sealed maintenance openings, if any.
5.9.3 Central degassing
That means a central degassing system and gas outlets on one or both front ends, perpendicular to
the battery front end (Figure 8).
5.9.4 Recessed holes
That means recessed holes "K" for optional terminal protection on both sides (Figure 9).
5.9.5 Reversible plugs
That means if reversible plugs ‘V’ are present, they are relevant to safety of the degassing
systems (Figure 10).
5.9.6 Information
For further developments of tooling there have to be foreseen sensor-holes ‘S’ of 28 mm maximal
diameter.
™ position of alternatives is demonstrated in Figure 10 in conjunction with the dimensions
of Table 1.
™ details will be given by the battery makers.

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60095-2  IEC:2004 – 12 –
Table 1
Lid size
A ±±±± 2 B ±±±± 2
LN 0 / LNB 0 13 40
LN 1 / LBN 1 18 48
LN 2 / LBN 2 19 57
LN 3 / LBN 3 27 65
LN 4 / LBN4 27 74
LN 5 / LBN5 28 84
LN 6 / LNB 6 31 94

5.9.7 Welded Lid
The welded lid shall exceed the container walls equal or more than 2,5 mm along all sides.
5.10 Handling of starter batteries by robot-equipment
Starter batteries are increasingly being installed by car manufacturers into car bodies by robot
units. This practice requires appropriate means for the exact positioning of robot arms on the
battery case.
The object of this section is to specify the position and dimensions of grips on battery cases
according to the series LN and LBN for handling by robot assembly equipment. Such ledges may
optionally be requested by agreement between the car manufacturer and the battery manufacturer.
5.10.1 Position and dimensions of robot-ledges
If robot grips are requested, they shall conform to the dimensions and positions shown in
Figures 11a, 11b and 11c.
Figure 11a shall correspond to series LN.
Figures 11b and 118c are alternative, both corresponding to series LBN.
The robot grips shall be integral parts of the battery case.
It is emphasised that, according to the detail drawing X, the robot grips shall not exceed dimensions
of the battery lid.
In all cases, they should confirm to the dimensions given in this standard.

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60095-2  IEC:2004 – 13 –
Figure 3: Main dimensions of batteries and arrangement of standard fastening system, the
trottoir "M", the terminals, recessed holes "K" and the integrated handles (if any).

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60095-2  IEC:2004 – 14 –
Figure 4: Main dimensions of batteries and arrangement of standard fastening system.




X = notches on ledges (see detail “X” in Figure 6a)


Y = ledges (see detail “Y” in Figure 6b)


Z = ledges (see detail “Z” in Figure 6c)



Information

Holes for fixation of adapters in the notches of the ledges along all sides
•
are permissible.


The space between a and a has to be kept free by the user from annexes
• 1 2
because of expansion.

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60095-2  IEC:2004 – 15 –
Figure 5: Main dimensions of batteries and arrangement of standard fastening system.




X = notches on ledges (see detail “X” in Figure 6a)

...