SIST EN 12081:2008
(Main)Railway applications - Axleboxes - Lubricating greases
Railway applications - Axleboxes - Lubricating greases
This European Standard specifies the quality requirements of greases intended for the lubrication of axlebox rolling bearings according to EN 12080, required for reliable operation of trains on European networks. It covers the approval procedure, the method of quality control and quality monitoring of the grease. The grease requirements are given for two speed classes.
Bahnanwendungen - Radsatzlager - Schmierfette
Diese Europäische Norm legt die Qualitätsanforderungen an Schmierfette für Wälzlager in Radsatzlagern nach prEN 12080 fest, die für einen zuverlässigen Zugbetrieb auf den europäischen Schienennetzen erforderlich sind. Sie beschreibt für diese Schmierfette die Freigabeverfahren, die Verfahren der Qualitätssicherung und der Qualitätsüberwachung. Die Anforderungen an die Schmierfette sind für zwei Lagergeschwindigkeitsklassen angegeben.
Applications ferroviaires - Boîtes d'essieux - Graisses pour lubrification
La présente Norme européenne définit, pour les graisses destinées aux roulements de boîtes d’essieux selon l’EN 12080, les exigences de qualité requises pour assurer la fiabilité de la circulation des trains sur les réseaux européens. Elle comprend la procédure d’homologation, les modalités de maîtrise et de surveillance de la qualité de la fabrication des graisses. Les prescriptions pour les graisses sont définies pour deux classes de vitesse.
Železniške naprave - Ohišja ležajev kolesnih dvojic - Maziva
General Information
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Railway applications - Axleboxes - Lubricating greasesŽelezniške naprave - Ohišja ležajev kolesnih dvojic - MazivaApplications ferroviaires - Boîtes d'essieux - Graisses pour lubrificationBahnanwendungen - Radsatzlager - SchmierfetteTa slovenski standard je istoveten z:EN 12081:2007SIST EN 12081:2008en,fr,de75.10045.040ICS:SIST EN 12081:20011DGRPHãþDSLOVENSKI
STANDARDSIST EN 12081:200801-marec-2008
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 12081December 2007ICS 75.100Supersedes EN 12081:1998
English VersionRailway applications - Axleboxes - Lubricating greasesApplications ferroviaires - Boîtes d'essieux - Graisses pourlubrificationBahnanwendungen - Radsatzlager - SchmierfetteThis European Standard was approved by CEN on 8 December 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2007 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 12081:2007: E
EN 12081:2007 (E) 2 Contents Page Foreword.3 Introduction.4 1 Scope.5 2 Normative references.5 3 Terms and definitions.6 4 Restriction of greases.7 5 Information and requirements to be agreed and documented.7 5.1 General.7 5.2 Information to be provided by customer.7 5.3 Information to be provided by supplier.7 5.4 Requirements for agreement.7 6 Quality systems.8 7 Approval.8 8 Bearing speed classes.8 9 Production.8 9.1 General.8 9.2 Manufacturing procedure.8 9.3 Batches.9 9.4 Traceability.9 10 Delivery.9 10.1 Packing.9 10.2 Marking.9 11 Storage.9 Annex A (normative)
Mandatory approval tests.10 Annex B (informative)
Conditional approval tests.11 Annex C (normative)
Approval procedures.12 C.1 General.12 C.2 Complete procedure, Type C.12 C.3 Reduced procedure, Type R.13 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2001/16/EC of the European Parliament and of the Council of 19 March 2001 on the interoperability of the trans-European conventional rail system, as modified by EU Directive 2004/50/EC of 29 April 2004.14 Bibliography.15
EN 12081:2007 (E) 3 Foreword This document (EN 12081:2007) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2008, and conflicting national standards shall be withdrawn at the latest by June 2008. This document supersedes EN 12081:1998. This European Standard has been prepared under a mandate given to CEN/CENELEC/ETSI by the European Commission and the European Free Trade Association to support Essential Requirements of EU Directive 2001/161), as modified by EU Directive 2004/502) of 29 April 2004. For relationship with EU Directives, see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
1) Official Journal of the European Communities No. L 110 of 20.4.01. 2) Official Journal of the European Communities No. L 220 of 21.6.04.
EN 12081:2007 (E) 4 Introduction This European Standard has been drawn up with the purpose to define the minimum requirements of greases used for the lubrication of rolling bearings in railway axleboxes. The purpose is to ensure a certain performance level in the interest of operating safety in international traffic. Performance implies a certain quality level of the vehicle running gear, which every railway undertaking may require, notably by imposing procedures in approval and quality assurance for the supply of axleboxes. Lubricating greases intended for use in axlebox bearing application need to fulfil the requirements of this European Standard, complying with Table A.1. Additional requirements for high speed or specific bearing types, environment or operating conditions are detailed in Table B.1. This specification has been written so that it reflects the typical performance of e.g. a NLGI grade 2 simple lithium soap grease, based on a mineral oil with a base oil viscosity of 100 mm2/s at 40 °C such as would be found in current use. However, this specification needs to not restrict or limit grease evolution for more demanding applications of today and in the future, hence several parameters are left open for agreement. For example, the base oil viscosity can be reduced for high speed applications, and where sealed bearing units are being used the grease grade may need to be lower.
EN 12081:2007 (E) 5 1 Scope This European Standard specifies the quality requirements of greases intended for the lubrication of axlebox rolling bearings according to EN 12080, required for reliable operation of trains on European networks. It covers the approval procedure, the method of quality control and quality monitoring of the grease. The grease requirements are given for two speed classes. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 12082, Railway applications — Axleboxes — Performance testing prEN 14865-1, Railway applications — Axlebox lubricating greases — Part 1: Method to test the ability to lubricate ordinary-speed vehicles with speeds up to 200 km/h and high-speed vehicles with speeds up to 300 km/h
EN 14865-2, Railway applications — Axlebox lubricating greases — Part 2: Method to test the mechanical stability to cover vehicle speeds up to 200 km/h EN ISO 3104, Petroleum products — Transparent and opaque liquids — Determination of kinematic viscosity and calculation of dynamic viscosity (ISO 3104:1994) ISO 2137, Petroleum products — Lubricating grease and petrolatum — Determination of cone penetration ISO 2176, Petroleum products — Lubricating grease — Determination of dropping point ISO 3733, Petroleum products and bituminous materials — Determination of water — Distillation method ISO 11007, Petroleum products and lubricants — Determination of rust-prevention characteristics of lubricating greases ISO 13737 Petroleum products and lubricants -- Determination of low-temperature cone penetration of lubricating greases BS 2000-1213), Methods of test for petroleum and its products — Determination of oil separation from lubricating grease — Pressure filtration method DIN 51777-24), Prüfung von Mineralöl-Kohlenwasserstoffen und Lösungsmitteln — Bestimmung des Wassergehaltes, nach Karl Fischer — Indirektes Verfahren DIN 51811, Prüfung von Schmierstoffen — Prüfung der Korrosionswirkung von Schmierfetten auf Kupfer —Kupferstreifenprüfung DIN 51817, Prüfung von Schmierstoffen — Bestimmung der Ölabscheidung aus Schmierfetten unter statischen Bedingungen DIN 51820-1, Prüfung von Schmierstoffen — Infrarotspektrometrische Analyse von Schmierfetten — Aufnahme und Auswertung von Infrarotspektren
3) BS — BSI Customer Services, British Standards Institution, 389 Chiswick High Road, London W4 4AL, United Kingdom, Tel.: +44 (0) 20 8996 9001, Fax: +44 (0) 20 8996 7001, E-mail: cservices@bsi-global.com. 4) DIN — Beuth Verlag GmbH, 10772 Berlin, Tel.: +49 0 30/26 01-0, Fax: +49 0 30/26 01-12 60.
EN 12081:2007 (E) 6 DIN 53521, Prüfung von Kautschuk und Elastomeren — Bestimmung des Verhaltens gegen Flüssigkeiten, Dämpfe und Gase NF F 19-5024), Matériel roulant ferroviaire — Méthode d’essais des graisses pour boîtes d’essieux à roulements — Essai de résistance aux vibrations et aux chocs sur banc ROPECS NF F 19-503, Matériel roulant ferroviaire — Méthode d’essais des graisses pour boîtes d’essieux à roulements — Essai dynamique de la stabilité à l’oxydation des graisses NF F 19-504, Matériel roulant ferroviaire — Méthode d’essais des graisses pour boîtes d’essieux à roulements — Essai d’aptitude à la lubrification sur machine R2F NF T60-189, Graisses lubrifiantes — Tendance à l’écoulement des graisses pour moyeux de roues automobiles NF T60-191, Produits pétroliers et graisses lubrifiantes — Séparation d’huile au stockage des graisses lubrifiantes — Méthode sous pression — Conditions statiques ASTM D18315), Standard Test Method for Roll Stability of Lubricating Grease 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 customer railway undertaking, manufacturer or buyer of railway rolling stock or subassemblies, or their representative 3.2 railway undertaking organisation or its representative, whatever status it has, which is responsible for the registration of rolling stock 3.3 supplier supplier of lubricating greases manufactured under his responsibility 3.4 network infrastructure, on which any railway undertaking can operate rolling stock 3.5 grease semi-solid lubricant, which consists of a thickener and additives dispersed in a lubricating oil 3.6 grease batch entire content of a single production of grease from a finishing vessel
4) NF — Association Française de Normalisation (AFNOR), 11 avenue Francis de Pressensé, 93571 La Plaine Saint-Denis Cedex, Tel.: +33 (0) 1 41 62 80 00, Fax: +33 (0) 1 49 17 90 00. 5) ASTM — ASTM International, 100 Barr Habor
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